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Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids

Year 2025, Volume: 8 Issue: 2, 405 - 417, 15.03.2025
https://doi.org/10.34248/bsengineering.1592949

Abstract

This research investigates the thermodynamic performance of a power generation system employing five working fluids: helium, carbondioxide, nitrogen, argon, and neon. Key parameters like net power generation, exergy destruction, energy and exergy efficiencies, and mass flow rates were evaluated under varying operational conditions. The analysis revealed that carbondioxide consistently outperformed other fluids, achieving the highest net power generation of 450 kW at lower compressor inlet temperatures, and maintaining the lowest exergy destruction of approximately 500 kW. Additionally, carbondioxide exhibited superior energy and exergy efficiencies, with values reaching 31% and 45%, respectively. Nitrogen and argon demonstrated moderate performance, with nitrogen achieving a stable net power generation of around 250 kW and an exergy destruction of approximately 700 kW. Both fluids-maintained energy efficiencies near 17% and exergy efficiencies of approximately 25%, making them suitable for balanced thermodynamic systems. In contrast, neon and helium showed limited performance, with neon recording the lowest net power generation of 170 kW and a relatively high exergy destruction of 770 kW. Helium similarly exhibited reduced efficiencies, with energy efficiency dropping to 13% and exergy efficiency to 19% under varying conditions. Mass flow rate analysis indicated argon required the highest flow, at approximately 9.5 kg/s, while helium maintained the lowest at 1 kg/s, reflecting their respective densities and energy transport capacities. These findings underline the critical role of working fluid selection, with carbondioxide emerging as the optimal choice for systems prioritizing high efficiency and minimal energy losses. The study provides a comprehensive framework for enhancing thermodynamic performance in power generation applications.

Ethical Statement

Ethics committee approval was not required for this study because of there was no study on animals or humans.

References

  • Alzuwayer B, Alhashem A, Albannag M, Alawadhi K. 2024. Advancements in supercritical carbon dioxide Brayton cycle for marine propulsion and waste heat recovery. Processes, 12: 1956.
  • Andreasen JG, Larsen U, Knudsen T, Pierobon L, Haglind F. 2014. Selection and optimization of pure and mixed working fluids for low grade heat utilization using organic Rankine cycles. Energy, 73: 204-213.
  • Angelino G, Invernizzi CM. 2011. The role of real gas Brayton cycles for the use of liquid natural gas physical exergy. Appl Therm Eng, 31: 827-833.
  • Arslan M, Yılmaz C. 2022. Design and optimization of multigeneration biogas power plant using waste heat recovery System: A case study with energy, exergy, and thermoeconomic approach of Power, cooling and heating. Fuel, 324: 124779.
  • Bejan A, Tsatsaronis G, Moran M. 1996. Thermal Design & Optimization, ‎ Wiley-Interscience, 1st ed., pp: 560.
  • Campana F, Bianchi M, Branchini L, De Pascale A, Peretto A, Baresi M. 2013. ORC waste heat recovery in European energy intensive industries: energy and GHG savings. Energy Convers Manag, 76: 244–252.
  • Cengel YA, Boles MA. 2015. Thermodynamics: An Engineering Approach, McGraw-Hill Professional, 8th ed., pp: 946.
  • Chen Q, Hammond GP, Norman JB. 2016. Energy efficiency potentials: contrasting thermodynamic, technical, and economic limits for organic Rankine cycles within UK industry. Appl Energy, 164: 984–990.
  • Dincer I, Rosen MA. 2013. Exergy: Energy, environment and sustainable development, Elsevier Sci, 3rd ed., pp: 724.
  • Farrukh S, Wu D, Al-Dadah R, Gao W, Wang Z. 2023. A review of integrated cryogenic energy assisted power generation systems and desalination technologies. Appl Therm Eng, 221: 119836.
  • Hajabdollahi Z, Hajabdollahi F, Tehrani M, Hajabdollahi H. 2013. Thermo-economic environmental optimization of organic rankine cycle for diesel waste heat recovery. Energy, 63: 142–151.
  • Hu S, Yang Z, Li J, Duan Y. 2021. Thermo-economic analysis of the pumped thermal energy storage with thermal integration in different application scenarios. Energy Convers Manag, 236: 114072.
  • Jafari M, Khan MM, Al-Ghamdi SG, Jaworski AJ, Asfand F. 2023. Waste heat recovery in iron and steel industry using organic Rankine cycles. Chem Eng J, 477: 146925.
  • Kim DK, Lee JS, Kim J, Kim MS, Kim MS. 2017. Parametric study and performance evaluation of an organic Rankine cycle (ORC) system using low-grade heat at temperatures below 80 ℃. Appl Energy, 189: 55-65.
  • Li B, Wang SS, Wang K, Song L. 2020. Thermo-economic analysis of a combined cooling, heating and power system based on carbondioxide power cycle and absorption chiller for waste heat recovery of gas turbine. Energy Convers Manag, 224: 113372.
  • Mocanu G, Losifescu C, Lon L.V, Popescu F, Fratita M, Chivu RM. 2024. Energy analysis of waste heat recovery using supercritical CO2 Brayton cycle for series hybrid electric vehicles. Energies, 17: 2494.
  • Petr P, Raabe G. 2015. Evaluation of R-1234ze(Z) as drop-in replacement for R245fa in Organic Rankine Cycles-From thermophysical properties to cycle performance. Energy, 93: 266-274.
  • Rad EA, Tayyeban E, Assareh E, Riaz A, Hoseinzadeh S, Lee M. 2024. Thermodynamic feasibility and multi-objective optimization of a closed Brayton cycle-based clean cogeneration
  • Salmi W, Vanttola J, Elg M, Kuosa M, Lahdelma R.2017. Using waste heat of ship as energy source for an absorption refrigeration system. Appl Therm Eng, 115: 501-516. system. J Therm Anal Calorim, 149: 1199-1218.
  • Xu J, Yu. 2014. Critical temperature criterion for selection of working fluids for subcritical pressure Organic Rankine cycles. Energy, 74: 719–733.
  • Yang S, Deng C, Liu Z. 2019. Optimal design and analysis of a cascade LiBr/H2O absorption refrigeration/transcritical CO2 process for low-grade waste heat recovery. Energy Convers Manage, 192: 232–242.
  • Yilmaz F, Ozturk M, Selbas R. 2019. Design and thermodynamic analysis of coal-gasification assisted multigeneration system with hydrogen production and liquefaction. Energy Convers Manag, 186: 229–40.
  • Zhao P, Wang J, Gao L, Dai Y. 2012. Parametric analysis of a hybrid power system using organic Rankine cycle to recover waste heat from proton exchange membrane fuel cell. Int J Hydrogen Energy, 37: 3382–3391.

Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids

Year 2025, Volume: 8 Issue: 2, 405 - 417, 15.03.2025
https://doi.org/10.34248/bsengineering.1592949

Abstract

This research investigates the thermodynamic performance of a power generation system employing five working fluids: helium, carbondioxide, nitrogen, argon, and neon. Key parameters like net power generation, exergy destruction, energy and exergy efficiencies, and mass flow rates were evaluated under varying operational conditions. The analysis revealed that carbondioxide consistently outperformed other fluids, achieving the highest net power generation of 450 kW at lower compressor inlet temperatures, and maintaining the lowest exergy destruction of approximately 500 kW. Additionally, carbondioxide exhibited superior energy and exergy efficiencies, with values reaching 31% and 45%, respectively. Nitrogen and argon demonstrated moderate performance, with nitrogen achieving a stable net power generation of around 250 kW and an exergy destruction of approximately 700 kW. Both fluids-maintained energy efficiencies near 17% and exergy efficiencies of approximately 25%, making them suitable for balanced thermodynamic systems. In contrast, neon and helium showed limited performance, with neon recording the lowest net power generation of 170 kW and a relatively high exergy destruction of 770 kW. Helium similarly exhibited reduced efficiencies, with energy efficiency dropping to 13% and exergy efficiency to 19% under varying conditions. Mass flow rate analysis indicated argon required the highest flow, at approximately 9.5 kg/s, while helium maintained the lowest at 1 kg/s, reflecting their respective densities and energy transport capacities. These findings underline the critical role of working fluid selection, with carbondioxide emerging as the optimal choice for systems prioritizing high efficiency and minimal energy losses. The study provides a comprehensive framework for enhancing thermodynamic performance in power generation applications.

Ethical Statement

Ethics committee approval was not required for this study because of there was no study on animals or humans.

References

  • Alzuwayer B, Alhashem A, Albannag M, Alawadhi K. 2024. Advancements in supercritical carbon dioxide Brayton cycle for marine propulsion and waste heat recovery. Processes, 12: 1956.
  • Andreasen JG, Larsen U, Knudsen T, Pierobon L, Haglind F. 2014. Selection and optimization of pure and mixed working fluids for low grade heat utilization using organic Rankine cycles. Energy, 73: 204-213.
  • Angelino G, Invernizzi CM. 2011. The role of real gas Brayton cycles for the use of liquid natural gas physical exergy. Appl Therm Eng, 31: 827-833.
  • Arslan M, Yılmaz C. 2022. Design and optimization of multigeneration biogas power plant using waste heat recovery System: A case study with energy, exergy, and thermoeconomic approach of Power, cooling and heating. Fuel, 324: 124779.
  • Bejan A, Tsatsaronis G, Moran M. 1996. Thermal Design & Optimization, ‎ Wiley-Interscience, 1st ed., pp: 560.
  • Campana F, Bianchi M, Branchini L, De Pascale A, Peretto A, Baresi M. 2013. ORC waste heat recovery in European energy intensive industries: energy and GHG savings. Energy Convers Manag, 76: 244–252.
  • Cengel YA, Boles MA. 2015. Thermodynamics: An Engineering Approach, McGraw-Hill Professional, 8th ed., pp: 946.
  • Chen Q, Hammond GP, Norman JB. 2016. Energy efficiency potentials: contrasting thermodynamic, technical, and economic limits for organic Rankine cycles within UK industry. Appl Energy, 164: 984–990.
  • Dincer I, Rosen MA. 2013. Exergy: Energy, environment and sustainable development, Elsevier Sci, 3rd ed., pp: 724.
  • Farrukh S, Wu D, Al-Dadah R, Gao W, Wang Z. 2023. A review of integrated cryogenic energy assisted power generation systems and desalination technologies. Appl Therm Eng, 221: 119836.
  • Hajabdollahi Z, Hajabdollahi F, Tehrani M, Hajabdollahi H. 2013. Thermo-economic environmental optimization of organic rankine cycle for diesel waste heat recovery. Energy, 63: 142–151.
  • Hu S, Yang Z, Li J, Duan Y. 2021. Thermo-economic analysis of the pumped thermal energy storage with thermal integration in different application scenarios. Energy Convers Manag, 236: 114072.
  • Jafari M, Khan MM, Al-Ghamdi SG, Jaworski AJ, Asfand F. 2023. Waste heat recovery in iron and steel industry using organic Rankine cycles. Chem Eng J, 477: 146925.
  • Kim DK, Lee JS, Kim J, Kim MS, Kim MS. 2017. Parametric study and performance evaluation of an organic Rankine cycle (ORC) system using low-grade heat at temperatures below 80 ℃. Appl Energy, 189: 55-65.
  • Li B, Wang SS, Wang K, Song L. 2020. Thermo-economic analysis of a combined cooling, heating and power system based on carbondioxide power cycle and absorption chiller for waste heat recovery of gas turbine. Energy Convers Manag, 224: 113372.
  • Mocanu G, Losifescu C, Lon L.V, Popescu F, Fratita M, Chivu RM. 2024. Energy analysis of waste heat recovery using supercritical CO2 Brayton cycle for series hybrid electric vehicles. Energies, 17: 2494.
  • Petr P, Raabe G. 2015. Evaluation of R-1234ze(Z) as drop-in replacement for R245fa in Organic Rankine Cycles-From thermophysical properties to cycle performance. Energy, 93: 266-274.
  • Rad EA, Tayyeban E, Assareh E, Riaz A, Hoseinzadeh S, Lee M. 2024. Thermodynamic feasibility and multi-objective optimization of a closed Brayton cycle-based clean cogeneration
  • Salmi W, Vanttola J, Elg M, Kuosa M, Lahdelma R.2017. Using waste heat of ship as energy source for an absorption refrigeration system. Appl Therm Eng, 115: 501-516. system. J Therm Anal Calorim, 149: 1199-1218.
  • Xu J, Yu. 2014. Critical temperature criterion for selection of working fluids for subcritical pressure Organic Rankine cycles. Energy, 74: 719–733.
  • Yang S, Deng C, Liu Z. 2019. Optimal design and analysis of a cascade LiBr/H2O absorption refrigeration/transcritical CO2 process for low-grade waste heat recovery. Energy Convers Manage, 192: 232–242.
  • Yilmaz F, Ozturk M, Selbas R. 2019. Design and thermodynamic analysis of coal-gasification assisted multigeneration system with hydrogen production and liquefaction. Energy Convers Manag, 186: 229–40.
  • Zhao P, Wang J, Gao L, Dai Y. 2012. Parametric analysis of a hybrid power system using organic Rankine cycle to recover waste heat from proton exchange membrane fuel cell. Int J Hydrogen Energy, 37: 3382–3391.
There are 23 citations in total.

Details

Primary Language English
Subjects Energy Generation, Conversion and Storage (Excl. Chemical and Electrical), Mechanical Engineering (Other)
Journal Section Research Articles
Authors

Gamze Soytürk 0000-0001-7191-8765

Publication Date March 15, 2025
Submission Date November 29, 2024
Acceptance Date January 7, 2025
Published in Issue Year 2025 Volume: 8 Issue: 2

Cite

APA Soytürk, G. (2025). Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids. Black Sea Journal of Engineering and Science, 8(2), 405-417. https://doi.org/10.34248/bsengineering.1592949
AMA Soytürk G. Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids. BSJ Eng. Sci. March 2025;8(2):405-417. doi:10.34248/bsengineering.1592949
Chicago Soytürk, Gamze. “Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis With Various Working Fluids”. Black Sea Journal of Engineering and Science 8, no. 2 (March 2025): 405-17. https://doi.org/10.34248/bsengineering.1592949.
EndNote Soytürk G (March 1, 2025) Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids. Black Sea Journal of Engineering and Science 8 2 405–417.
IEEE G. Soytürk, “Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids”, BSJ Eng. Sci., vol. 8, no. 2, pp. 405–417, 2025, doi: 10.34248/bsengineering.1592949.
ISNAD Soytürk, Gamze. “Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis With Various Working Fluids”. Black Sea Journal of Engineering and Science 8/2 (March 2025), 405-417. https://doi.org/10.34248/bsengineering.1592949.
JAMA Soytürk G. Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids. BSJ Eng. Sci. 2025;8:405–417.
MLA Soytürk, Gamze. “Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis With Various Working Fluids”. Black Sea Journal of Engineering and Science, vol. 8, no. 2, 2025, pp. 405-17, doi:10.34248/bsengineering.1592949.
Vancouver Soytürk G. Utilization of Waste Heat in Closed Brayton Cycle: A Thermodynamic Analysis with Various Working Fluids. BSJ Eng. Sci. 2025;8(2):405-17.

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