Comparison of Sucker Rod Pump and Progressive Cavity Pump Performances in Batı Raman Heavy Oil Field of Turkey

Year 2020, Volume: 16 Issue: 2, 191 - 199, 24.06.2020

Şükrü Merey

Abstract

Batı Raman Heavy Oil Field is the largest oil field in
Turkey in terms of oil reserve potential. Since 1961, oil production continues
in this field. Although mostly sucker rod pumps (SRP) are used in oil
production from this field, the number of progressive cavity pumps (PCP)
increases day by day. Hence, in this study, it is aimed to design SRP system
and PCP system in the conditions of Batı Raman Heavy Oil Field. According to
daily oil well production data of this field, these designs were completed for
three cases: Case 1 (60 bbl/day), Case 2 (5 bbl/day) and Case 3 (150 bbl/day).
The output results of this study indicates that less power requirement of PCP
system (54.5 %, 46.9 % and 49.1 % of the power requirements of SRP systems for
Case 1, Case 2 and Case 3, respectively) and its flexibility in viscous-heavy
oil including solid particles make PCP system advantageous.

Keywords

heavy oil, inflow performance, PCP, SRP, outflow performance

References

• [1]. Clegg, J.D. Volume IV: Production Operations Engineering; Society of Petroleum: Texas, USA, 2007.
• [2]. Berry, M.R. Rational Lift Selection, SIPES Continuing Education Seminar, Houston, USA, 2015.
• [3]. Takacs, G. Sucker-Rod Pumping Handbook; Gulf Professional Publishing: Houston, USA, 2015.
• [4]. Kantar, K., Karaoguz, D., Isever, K., Varana, L. 1985. Design Concepts of a Heavy-Oil Recovery Process by an Immiscible CO2 Application. Journal of Petroleum Technology; 37 (02): 275-283.
• [5]. Spivak, A., Karaoguz, D., lssever, K., Nolen, J.S. Simulation of Immiscible CO2 Injection in a Fractured Carbonate Reservoir, Batı Raman Field, Turkey, the SPE California Regional Meeting, Bakersfield, USA, 1989, SPE-18765.
• [6]. Issever, K., Pamir, N.A., Tirek, A. 1993. Performance of a Heavy-Oil Field Under CO2 Injection, Batı Raman, Turkey. SPE Reservoir Engineering; 8(4): 256-260.
• [7]. Sahin, S., Kalfa, U., Celebioglu, D. Bati Raman Field Immiscible CO2 Application: Status Quo and Future Plans, SPE Latin American and Caribbean Petroleum Engineering Conference, Buenos Aires, Argentina, 2007, SPE-106575-MS.
• [8]. Babadagli, T., Sahin, S., Kalfa, U., Celebioglu, D., Karabakal, U., Topguder, N.N. Development of Heavy Oil Fractured Carbonate Bati Raman Field: Evaluation of Steam Injection Potential and Improving Ongoing CO2 Injection, SPE Annual Technical Conference and Exhibition, Denver, USA, 2007, SPE-115400-MS.
• [9]. Sahin, S., Kalfa, U., Celebioglu, D., Duygu, E., Lahna, H. A Quarter Century of Progress in the Application of CO2 Immiscible EOR Project in Bati Raman Heavy Oil Field in Turkey, SPE Heavy Oil Conference, Calgary, Canada, 2012, SPE-157865-MS.
• [10]. Sahin, S., Kalfa, U., Uysal, S., Kilic, H., Lahna, H. Design, Implementation and Early Operating Results of Steam InjectionPilot in already CO2 Flooded Deep-Heavy Oil Fractured Carbonate Reservoir of Bati Raman Field, Turkey, SPE Improved Oil Recovery Symposium, Tulsa, USA, 2014, SPE-169035-MS.
• [11]. Arslan, I., Akın, S., Karakece, Y., Korucu, O. Is Bati Raman Heavy Oil Field a Triple Porosity System?, 2007 SPE/EAGE Reservoir Characterization and Simulation Conference, Abu Dhabi, U.A.E., 2007, SPE 111146.
• [12]. Sahin, S., Kalfa, U., Celebioglu, D. Unique CO2-Injection Experience in the Bati Raman Field May Lead to a Proposal of EOR/Sequestration CO2 Network in the Middle East, SPE International Conference on CO2 Capture, Storage, and Utilization, New Orleans, USA, 2010, SPE-139616-MS.
• [13]. Ozgur, E. Enhanced Oil Recovery Methods and Suggestions for Turkey (In Turkish); Chamber of Petroleum Engineers: Ankara, Turkey, 2017.
• [14]. Kaplan, V., Duygu, E. Selection and Optimization of Artificial Lift System in Heavy Oil Fields, SPE Latin American and Caribbean Petroleum Engineering Conference, Maracaibo, Venezuela, 2014, SPE-169288-MS.
• [15]. Ozgur, E. 2019. The role of enhanced oil recovery in the upstream petroleum sector, a case study from Turkey. Bulletin of the Mineral Research and Exploration, 158: 291-297.
• [16]. Brown, K.E. The Technology of Artificial Lift Methods, Volume 2a; PennWell Books: Tulsa, USA, 1980.
• [17]. Moreno, G.A., Garriz, A.E. 2020. Sucker rod string dynamics in deviated wells. Journal of Petroleum Science and Engineering; 184: 106534.
• [18]. Lehman, M. 2004. Progressing cavity pumps in oil and gas production. World Pumps; 457: 20-22.
• [19]. Ramirez, J., Abril, W., Vargas, L., Trivino, C. Saving Energy in Heavy-Oil Fields in Colombia with Progressive Cavity Pump, 2007 SPE Latin American and Caribbean Petroleum Engineering Conference, Buenos Aires, Argentina, 2007, SPE-108083-MS.
• [20]. Al Shukri, M.S., Abou-ElKhair, A. Innovative Progressive Cavity Pump Design for Brown Fields in South of Oman, 2009 SPE Saudi Arabia Section Technical Symposium and Exhibition, AlKhobar, Saudi Arabia, 2009, SPE-126049-MS.
• [21]. Seince, L., Caballero, D., Chacin, N. Multiphase Progressing Cavity Pumps Operated in Harsh Conditions, SPE Progressing Cavity Pumps, Edmonton, Alberta, Canada, 2010, SPE-137168-MS.
• [22]. Zimmer, L., Young, E., Bertomeu, F. Successful deployment of a new generation of progressive cavity pump in a high GOR Argentinian Heavy Oil Field, SPE Latin American and Caribbean Petroleum Engineering Conference, Mexico City, 2012, SPE-152228-MS.
• [23]. Dunn, L. Progressing Cavity Pumping Systems Overview with a Focus on Coal Seam Gas Applications. https://www.spe-qld.org/useruploads/files/pcpspeaustraliafinalv1.pdf (accessed at 29.10.2019).
• [24]. Guo, B., Lyons, W.C., Ghalambor, A. Petroleum Production Engineering: A Computer-Assisted Approach; Elsevier Science & Technology Books: Amsterdam, Netherland, 2007.
• [25]. Wittrisch, C., Cholet, H. Progressing Cavity Pumps Oil Well Production Artificial Lift; Editions Technip: Paris, France, 2013.
• [26]. Hagedorn, A.R., Brown, K.E. 1965. Experimental study of pressure gradients occurring during continuous two-phase flow in small-diameter conduits. Journal of Petroleum Technology; 475.
• [27]. Flexon. Progressive Cavity Pumps. http://petrosmartsolutions.com/ownedFiles/PCP_Flexon_Cat.pdf (accessed at 29.10.2019).