Research Article
KOMPAKT LAMİNAT PANELLERİN DELİNMESİNDE DELİK GİRİŞİ VE ÇIKIŞI DELAMİNASYON FAKTÖRÜ İÇİN DELME PARAMETRELERİNİN OPTİMİZASYONU
Abstract
Kompakt laminat paneller, çeşitli
uygulamalarda yaygın olarak kullanılmaktadırlar ve yapısal bileşenlerde
ağırlıklı olarak tercih edilmektedirler. Delme, kompakt laminat panellerin
montajı için önemli işleme operasyonlardan biridir. Ancak, laminat panellerin
delinmesi sırasında deliğin çevresindeki malzemenin mekanik özelliklerini ciddi
şekilde tehlikeye sokan, istenmeyen bir hasar türü olan delaminasyon oluşur ve
delaminasyon faktörü oluşan bu delaminasyonun derecesini belirlemek için
kullanılır. Bu çalışmanın amacı, kompakt laminat panellerin HSS helisel
matkaplarla boydan boya delinmesinde delik giriş ve çıkışındaki delaminasyonu
minimize etmek için delme parametrelerinin optimal seviyelerini belirlemektir.
Bu amaçla, Taguchi L18 ortogonal dizi
deney tasarımı referans alınarak, kompakt laminat panel üzerinde farklı kesme
hızları, ilerleme miktarları ve delme tiplerinde delme deneyleri
yapılmıştır. Delik girişi delaminasyon
faktörü (Dfg) ve delik çıkışı delaminasyon faktörünün (Dfç) minimizasyonu için
delme parametrelerinin çoklu performans optimizasyonu Gri İlişkisel Analizi (GİA)
yöntemi ile gerçekleştirilmiştir. Kompakt laminat panellerin HSS helisel
matkaplarla delinmesinde, minimum delik giriş ve çıkış delaminasyon faktörü
için delme parametrelerinin optimal seviyeleri; 178 m/dak kesme hızı, 0.156 mm/dev ilerleme miktarı ve
kademeli delik delme işlemi olarak belirlenmiştir. Delik giriş ve çıkışındaki
delaminasyonlar üzerinde en etkili delme parametreleri delme tipi ve kesme hızı
olmuştur.
References
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Effects of high speed in the drilling of glass fibre reinforced plastic: Evaluation of the delamination factor, International Journal of Machine Tools and Manufacture, 48, 715–720. [6]. Chen, W.C., (1997). Some experimental ınvestigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates, International Journal of Machine Tools and Manufacture, 37 (8), 1097-1108. [7]. Hocheng, H., and Tsao, C.C., (2006). Effects of special drill bits on drilling-induced delamination of composite materials, International Journal of Machine Tools and Manufacture, 46, 1403–1416. [8]. Tsao, C.C. and Hocheng, H., (2004). Taguchi analysis of delamination associated with various drill bits in drilling of composite material, International Journal of Machine Tools and Manufacture, 44, 1085–1090. [9]. Hocheng, H. and Tsao, C.C., (2003). Comprehensive analysis of delamination in drilling of composite materials with various drill bits, Journal of Materials Processing Technology, 140, 335–339. [10]. Li, Z. J., Hong, M.S., Wang, L.J., Zhao, H. W., Su, H. and Wei, Y. L., (2003). “Machining accuracy analysis for step multi-element varying-parameter vibration drilling of laminated composite materials”, The International Journal of Advanced Manufacturing Technology, 21, 760–768. [11]. Ho-Cheng, H., and Dharan, C. K. H., (1990). Delamination during drilling in composite laminates, Journal of Engineering for Industry, 112 (3), 236-239. [12]. Jain, S. and Yang, D.C.H., (1993). Effects of feedrate and chisel edge on delamination in composites drilling, Journal of Engineering for Industry, 115 (4), 398-405. [13]. Jain, S., and Yang, D.C.H., (1994). Delamination-free drilling of composite laminates, Journal of Engineering for Industry, 116 (4), 475-481. [14]. Durão, L.M.P., Gonçalves, D.J.S., Tavares, J.M.R.S., De Albuquerque, V.H.C., A. Vieira, A.A., and Marques, A.T., (2010). Drilling tool geometry evaluation for reinforced composite laminates, Composite Structures, 92, 1545–1550. [15]. Davim, J.P., Rubio, J.C. and Abrao, A.M., (2007). A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates, Composites Science and Technology, 67, 1939–1945. [16]. Singh, I. and Bhatnagar, N., (2006). Drilling of uni-directional glass fiber reinforced plastic (UD-GFRP) composite laminates, The International Journal of Advanced Manufacturing Technology, 27 (9), 870–876. [17]. Jung, J.P., Kim, G.W. and Lee, K.Y., (2005). Critical thrust force at delamination propagation during drilling of angle-ply laminates, Composite Structures, 68 (4), 391–397. [18]. Marques, A.T., Durão, L. M. Magalhães, A.G., Silva, J.F. and Tavares, J.M.R.S., (2009). Delamination analysis of carbon fibre reinforced laminates: Evaluation of a special step drill, Composites Science and Technology, 69 (14), 2376–2382. [19]. Hocheng, H. and Tsao, C.C., (2005). The path towards delamination-free drilling of composite materials, Journal of Materials Processing Technology, 167 (2–3), 251–264. [20]. Tsao, C.C. and Hocheng, H., (2005). Effects of exit back-up on delamination in drilling composite materials using a saw drill and a core drill, International Journal of Machine Tools and Manufacture, 45, 1261–1270. [21]. Tsao, C.C., Kuo, K.L., and Hsu, I.C., (2012). Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core–saw drill, The International Journal of Advanced Manufacturing Technology, 59 (5), 617–622. [22]. Tsao, C.C., (1997). Prediction of the location of delamination in the drilling of composite laminates, Journal of Materials Processing Technology, 70 (1–3), 185-189. [23]. Tsao, C.C. and Hocheng, H., (2007). Effect of tool wear on delamination in drilling composite materials, International Journal of Mechanical Sciences, 49 (8), 983–988. [24]. Bilge, T., Motorcu, A.R., and Ivanov, A., (2017). Kompakt laminat kompozit malzemenin tungsten karbür takımlarla delinmesinde delaminasyon faktörünün değerlendirilmesi, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, (Yayın Baskıda.), pp.1-10. [25]. Bilge, T., Motorcu, A.R., and Ivanov, A., (2016). Kompakt Laminant Kompozitin Delinmesinde Yüzey Pürüzlülüğünün Değerlendirilmesi”, 17. Uluslararası Makina Tasarım ve İmalat Kongresi, pp.1-16. [26]. Roy R.K. (1990).A Primer on the Taguchi Method. Competitive Manufacturing Series, Van Nostrand Reinhold, New York, USA. [27]. Yılmaz, E., Güngör, F., (2010). “Gri ilişkisel analiz yöntemine göre farklı sertliklerde optimum takım tutucusunun belirlenmesi”, 2. Ulusal Tasarım İmalat ve Analiz Kongresi, pp.1-9.
Year 2017,
Volume: 6 Issue: 3, 167 - 179, 15.12.2017
Abstract
References
- [1]. Capello, E., (2004). Workpiece damping and its effect on delamination damage in drilling thin composite laminates, Journal of Materials Processing Technology, 148, 186–195. [2]. Xu, J., An, Q., Cai, X., and Chen, M., (2013). Drilling machinability evaluation on new developed high-strength T800S/250F CFRP laminates”, International Journal of Precision Engineering and Manufacturing, 14 (10), 1687–1696. [3]. Shyha, I., Soo, S.L., Aspinwall, D., and Bradley, S., (2010). Effect of laminate configuration and feed rate on cutting performance when drilling holes in carbon fibre reinforced plastic composites, Journal of Materials Processing Technology, 210, 1023–1034. [4]. Stone, R., and Krishnamurthy, K., (1996). Minimize delamination during drilling of graphiteepoxy laminates, International Journal of Machine Tools and Manufacture, 36 (9), 985-1003. [5]. Rubio, J.C., Abrao, A.M., Faria, P.E., Esteves Correia, A., and Davim, J.P., (2008). Effects of high speed in the drilling of glass fibre reinforced plastic: Evaluation of the delamination factor, International Journal of Machine Tools and Manufacture, 48, 715–720. [6]. Chen, W.C., (1997). Some experimental ınvestigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates, International Journal of Machine Tools and Manufacture, 37 (8), 1097-1108. [7]. Hocheng, H., and Tsao, C.C., (2006). Effects of special drill bits on drilling-induced delamination of composite materials, International Journal of Machine Tools and Manufacture, 46, 1403–1416. [8]. Tsao, C.C. and Hocheng, H., (2004). Taguchi analysis of delamination associated with various drill bits in drilling of composite material, International Journal of Machine Tools and Manufacture, 44, 1085–1090. [9]. Hocheng, H. and Tsao, C.C., (2003). Comprehensive analysis of delamination in drilling of composite materials with various drill bits, Journal of Materials Processing Technology, 140, 335–339. [10]. Li, Z. J., Hong, M.S., Wang, L.J., Zhao, H. W., Su, H. and Wei, Y. L., (2003). “Machining accuracy analysis for step multi-element varying-parameter vibration drilling of laminated composite materials”, The International Journal of Advanced Manufacturing Technology, 21, 760–768. [11]. Ho-Cheng, H., and Dharan, C. K. H., (1990). Delamination during drilling in composite laminates, Journal of Engineering for Industry, 112 (3), 236-239. [12]. Jain, S. and Yang, D.C.H., (1993). Effects of feedrate and chisel edge on delamination in composites drilling, Journal of Engineering for Industry, 115 (4), 398-405. [13]. Jain, S., and Yang, D.C.H., (1994). Delamination-free drilling of composite laminates, Journal of Engineering for Industry, 116 (4), 475-481. [14]. Durão, L.M.P., Gonçalves, D.J.S., Tavares, J.M.R.S., De Albuquerque, V.H.C., A. Vieira, A.A., and Marques, A.T., (2010). Drilling tool geometry evaluation for reinforced composite laminates, Composite Structures, 92, 1545–1550. [15]. Davim, J.P., Rubio, J.C. and Abrao, A.M., (2007). A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates, Composites Science and Technology, 67, 1939–1945. [16]. Singh, I. and Bhatnagar, N., (2006). Drilling of uni-directional glass fiber reinforced plastic (UD-GFRP) composite laminates, The International Journal of Advanced Manufacturing Technology, 27 (9), 870–876. [17]. Jung, J.P., Kim, G.W. and Lee, K.Y., (2005). Critical thrust force at delamination propagation during drilling of angle-ply laminates, Composite Structures, 68 (4), 391–397. [18]. Marques, A.T., Durão, L. M. Magalhães, A.G., Silva, J.F. and Tavares, J.M.R.S., (2009). Delamination analysis of carbon fibre reinforced laminates: Evaluation of a special step drill, Composites Science and Technology, 69 (14), 2376–2382. [19]. Hocheng, H. and Tsao, C.C., (2005). The path towards delamination-free drilling of composite materials, Journal of Materials Processing Technology, 167 (2–3), 251–264. [20]. Tsao, C.C. and Hocheng, H., (2005). Effects of exit back-up on delamination in drilling composite materials using a saw drill and a core drill, International Journal of Machine Tools and Manufacture, 45, 1261–1270. [21]. Tsao, C.C., Kuo, K.L., and Hsu, I.C., (2012). Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core–saw drill, The International Journal of Advanced Manufacturing Technology, 59 (5), 617–622. [22]. Tsao, C.C., (1997). Prediction of the location of delamination in the drilling of composite laminates, Journal of Materials Processing Technology, 70 (1–3), 185-189. [23]. Tsao, C.C. and Hocheng, H., (2007). Effect of tool wear on delamination in drilling composite materials, International Journal of Mechanical Sciences, 49 (8), 983–988. [24]. Bilge, T., Motorcu, A.R., and Ivanov, A., (2017). Kompakt laminat kompozit malzemenin tungsten karbür takımlarla delinmesinde delaminasyon faktörünün değerlendirilmesi, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, (Yayın Baskıda.), pp.1-10. [25]. Bilge, T., Motorcu, A.R., and Ivanov, A., (2016). Kompakt Laminant Kompozitin Delinmesinde Yüzey Pürüzlülüğünün Değerlendirilmesi”, 17. Uluslararası Makina Tasarım ve İmalat Kongresi, pp.1-16. [26]. Roy R.K. (1990).A Primer on the Taguchi Method. Competitive Manufacturing Series, Van Nostrand Reinhold, New York, USA. [27]. Yılmaz, E., Güngör, F., (2010). “Gri ilişkisel analiz yöntemine göre farklı sertliklerde optimum takım tutucusunun belirlenmesi”, 2. Ulusal Tasarım İmalat ve Analiz Kongresi, pp.1-9.
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Details
| Journal Section | Articles |
|---|---|
| Authors | |
| Publication Date | December 15, 2017 |
| Published in Issue | Year 2017 Volume: 6 Issue: 3 |