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The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy

Year 2023, Volume: 9 Issue: 2, 1 - 9, 31.12.2023

Abstract

Aluminum alloys are widely used in industry due to their many advantages for engineering. In aluminum alloys, the final product properties emerge during the solidification process. For this reason, the aim in casting aluminum alloys is to obtain a fine-grained structure by using grain refiner alloys such as Ti and B. In addition, there are alternative methods for the fine-grained structure. In this study, the effects of grain refiner addition and mechanical vibration on feedability of Etial 177 aluminum alloy in sand and plaster mould casting were investigated. A model with different solidification times was designed and castings were carried out in molds prepared using this model. In the study, liquid metal cleaning, sand and plaster mould casting, density measurement with Archimedes principle, cross-sectional surface examinations, pore measurement techniques were used. It was determined that the feedability values changed depending on the solidification time and the amount of pores decreased in fine-grained structures. It has been observed that the mechanical vibration has a positive effect on the microstructure, and the pore value of the castings with grain refiner additions is further reduced compared to the castings without additions.

References

  • ALTIPARMAK, ÖO. (2007). Examination of segregation formation in plaster molds and graduated precision casting molds prepared by the Antioch method. Yıldız Technical University,
  • BAŞER, TA. (2013). Aluminum alloys and their use in the automotive industry. Engineer and Mechanical, 51-58.
  • CHEN, Z., ZHANG, R. (2010). Effect of strontium on primary dendrite and eutectic temperature of A357 aluminum alloy. China Foundry, 7(2), 149-152.
  • CHVORINOV, N. (1940). Theory of solidification of castings. Giesserei, 27, 177-225.
  • ÇALIK, A., BIÇAKLI, EE., ZERENTÜRK, O. (2022). Comparison of Microstructural and Mechanical Properties of GG-25 Cast Iron Produced by Centrifugal and Sand Mold Casting Methods. Cihannüma Technology Science and Engineering Sciences Academy Journal, 1(1). doi: https://doi.org/10.55205/joctensa.11202223
  • ÇOLAK, M. (2019). Modification of eutectic Al–Si alloys by Sr and CuSn5. Materials Research Express, 6(10), 1065a1062.
  • ÇOLAK, M., ARSLAN, İ. (2018). Investigation of Effect of Mold Preheating Temperature on Feeding on Aluminum Alloys in Die Casting The Black Sea Journal of Sciences, 8(2), 131-140.
  • ÇOLAK, M., BALCI, M. (2016). Study on effect of the mechanical vibration on solidification ın process of A356 aluminium alloy casting. International conference on engineering and natural science, 24-28.
  • ÇOLAK, M., KAYIKÇI, R. (2009). Grain Refinement in Aluminium Castings. Sakarya University Journal of Science, 13(1), 11-17.
  • DAVIS, JR., MILLS, KM., LAMPMAN, SR. (1990). Metals handbook. Vol. 1. Properties and selection: irons, steels, and high-performance alloys. ASM International, Materials Park, Ohio 44073, USA, 1990. 1063.
  • DISPINAR, D., CAMPBELL, J. (2011). Porosity, hydrogen and bifilm content in Al alloy castings. Materials Science and Engineering: A, 528(10-11), 3860-3865.
  • DIŞPINAR, D., CAMPBELL, J. (2009). Determination of casting quality of aluminum and its alloys. Aluminum symposium, Istanbul.
  • ELLIOTT, R. (1990). Cast Iron Technology. Butterworth, London.
  • FAN, Z. (2002). Semisolid metal processing [J]. International materials reviews, 47(2), 1-37.
  • FIGUEREDO, A. (2001). Science and technology of semi-solid metal processing. North America Die Casting Associtation, USA, 2(17).
  • HASIRCI, H. (2017). Effects of Microstructure and Mechanical Properties of Ductile Cast Iron of Mechanical Vibration. Polytechnic Journal, 20(2), 275-282.
  • KAO, ST., CHANG, E. (1996). Feeding Efficiency Criteria for Porosity Formation in A356 Alloy Sand Plate Castings (96-16). Transactions of the American Foundrymen's Society, 104, 545-550.
  • KAYIKÇI, R. (2008). Comparison of classical and computer aided engineering techniques used in casting a large steel part. Journal of Gazi University Faculty of Engineering and Architecture, 23(2).
  • KAYIKÇI, R., AKAR, N. (2007). Casting Design of a Large Steel Part Consisting Various Section Thikcness Using Simulation Techniques Polytechnic Journal, 10(4), 395-401.
  • LEE, YW., CHANG, E., & CHIEU, CF. (1990). Modeling of feeding behavior of solidifying Al-7Si-0.3 Mg alloy plate casting. Metallurgical transactions B, 21, 715-722.
  • LIN, SC, LUI, TRUAN-SHENG, CHEN, LI-H. (2000). Effect of nodularity on resonant vibration fracture behavior in upper bainitic and ferritic cast irons. Metallurgical and Materials Transactions A, 31, 2193-2203.
  • MINKOFF, I. (1983). The Physical Metallurgy of Cast Iron. New York, NY: Wiley.
  • SABAU, AS., VISWANATHAN, S. (2002). Microporosity prediction in aluminum alloy castings. Metallurgical and Materials Transactions B, 33, 243-255.
  • SIGWORTH, GK. (1984). The grain refining of aluminum and phase relationships in the Al-Ti-B system. Metallurgical Transactions A, 15, 277-282.
  • SIGWORTH, GK., KUHN, TA. (2007). Grain refinement of aluminum casting alloys. International Journal of Metalcasting, 1(1), 31-40.
  • ŞIRIN, S., ÇOLAK, M. (2009). Feeding Criteria in Casting Part Design. Casting Life., 2, 15-20.
  • TAYLOR, RP., MCCLAIN, ST., BERRY, JT. (1999). Uncertainty analysis of metal-casting porosity measurements using Archimedes' principle. International Journal of Cast Metals Research, 11(4), 247-257.
  • TOKATLI, M., USLU, E., ÇOLAK, M., YÜKSEL, Ç. (2022). Investigation of Liquid Metal Cleanliness Control Methods Applied to Aluminium Alloys. Bayburt University Journal of Science, 5(2), 235-247.
  • ZEYTIN, H. (2000). Applications and Future of Aluminum Alloys in the Automotive Industry. MAM MKTAE Project No: 50H5602.
Year 2023, Volume: 9 Issue: 2, 1 - 9, 31.12.2023

Abstract

Thanks

Bu makalenin hazırlanmasında desteklerini esirgemeyen, yüksek lisans tez danışmanı hocam Prof. Dr. Zakir TAŞ ve lisans eğitiminde öğrencisi olduğum Doçent Dr. Murat ÇOLAK hocama sonsuz teşekkürlerimi sunarım.

References

  • ALTIPARMAK, ÖO. (2007). Examination of segregation formation in plaster molds and graduated precision casting molds prepared by the Antioch method. Yıldız Technical University,
  • BAŞER, TA. (2013). Aluminum alloys and their use in the automotive industry. Engineer and Mechanical, 51-58.
  • CHEN, Z., ZHANG, R. (2010). Effect of strontium on primary dendrite and eutectic temperature of A357 aluminum alloy. China Foundry, 7(2), 149-152.
  • CHVORINOV, N. (1940). Theory of solidification of castings. Giesserei, 27, 177-225.
  • ÇALIK, A., BIÇAKLI, EE., ZERENTÜRK, O. (2022). Comparison of Microstructural and Mechanical Properties of GG-25 Cast Iron Produced by Centrifugal and Sand Mold Casting Methods. Cihannüma Technology Science and Engineering Sciences Academy Journal, 1(1). doi: https://doi.org/10.55205/joctensa.11202223
  • ÇOLAK, M. (2019). Modification of eutectic Al–Si alloys by Sr and CuSn5. Materials Research Express, 6(10), 1065a1062.
  • ÇOLAK, M., ARSLAN, İ. (2018). Investigation of Effect of Mold Preheating Temperature on Feeding on Aluminum Alloys in Die Casting The Black Sea Journal of Sciences, 8(2), 131-140.
  • ÇOLAK, M., BALCI, M. (2016). Study on effect of the mechanical vibration on solidification ın process of A356 aluminium alloy casting. International conference on engineering and natural science, 24-28.
  • ÇOLAK, M., KAYIKÇI, R. (2009). Grain Refinement in Aluminium Castings. Sakarya University Journal of Science, 13(1), 11-17.
  • DAVIS, JR., MILLS, KM., LAMPMAN, SR. (1990). Metals handbook. Vol. 1. Properties and selection: irons, steels, and high-performance alloys. ASM International, Materials Park, Ohio 44073, USA, 1990. 1063.
  • DISPINAR, D., CAMPBELL, J. (2011). Porosity, hydrogen and bifilm content in Al alloy castings. Materials Science and Engineering: A, 528(10-11), 3860-3865.
  • DIŞPINAR, D., CAMPBELL, J. (2009). Determination of casting quality of aluminum and its alloys. Aluminum symposium, Istanbul.
  • ELLIOTT, R. (1990). Cast Iron Technology. Butterworth, London.
  • FAN, Z. (2002). Semisolid metal processing [J]. International materials reviews, 47(2), 1-37.
  • FIGUEREDO, A. (2001). Science and technology of semi-solid metal processing. North America Die Casting Associtation, USA, 2(17).
  • HASIRCI, H. (2017). Effects of Microstructure and Mechanical Properties of Ductile Cast Iron of Mechanical Vibration. Polytechnic Journal, 20(2), 275-282.
  • KAO, ST., CHANG, E. (1996). Feeding Efficiency Criteria for Porosity Formation in A356 Alloy Sand Plate Castings (96-16). Transactions of the American Foundrymen's Society, 104, 545-550.
  • KAYIKÇI, R. (2008). Comparison of classical and computer aided engineering techniques used in casting a large steel part. Journal of Gazi University Faculty of Engineering and Architecture, 23(2).
  • KAYIKÇI, R., AKAR, N. (2007). Casting Design of a Large Steel Part Consisting Various Section Thikcness Using Simulation Techniques Polytechnic Journal, 10(4), 395-401.
  • LEE, YW., CHANG, E., & CHIEU, CF. (1990). Modeling of feeding behavior of solidifying Al-7Si-0.3 Mg alloy plate casting. Metallurgical transactions B, 21, 715-722.
  • LIN, SC, LUI, TRUAN-SHENG, CHEN, LI-H. (2000). Effect of nodularity on resonant vibration fracture behavior in upper bainitic and ferritic cast irons. Metallurgical and Materials Transactions A, 31, 2193-2203.
  • MINKOFF, I. (1983). The Physical Metallurgy of Cast Iron. New York, NY: Wiley.
  • SABAU, AS., VISWANATHAN, S. (2002). Microporosity prediction in aluminum alloy castings. Metallurgical and Materials Transactions B, 33, 243-255.
  • SIGWORTH, GK. (1984). The grain refining of aluminum and phase relationships in the Al-Ti-B system. Metallurgical Transactions A, 15, 277-282.
  • SIGWORTH, GK., KUHN, TA. (2007). Grain refinement of aluminum casting alloys. International Journal of Metalcasting, 1(1), 31-40.
  • ŞIRIN, S., ÇOLAK, M. (2009). Feeding Criteria in Casting Part Design. Casting Life., 2, 15-20.
  • TAYLOR, RP., MCCLAIN, ST., BERRY, JT. (1999). Uncertainty analysis of metal-casting porosity measurements using Archimedes' principle. International Journal of Cast Metals Research, 11(4), 247-257.
  • TOKATLI, M., USLU, E., ÇOLAK, M., YÜKSEL, Ç. (2022). Investigation of Liquid Metal Cleanliness Control Methods Applied to Aluminium Alloys. Bayburt University Journal of Science, 5(2), 235-247.
  • ZEYTIN, H. (2000). Applications and Future of Aluminum Alloys in the Automotive Industry. MAM MKTAE Project No: 50H5602.
There are 29 citations in total.

Details

Primary Language English
Subjects Casting Technologies
Journal Section makaleler
Authors

Mehmet Murat Kanlıca 0000-0001-5017-6053

Zakir Taş 0009-0000-0876-0547

Murat Çolak 0000-0002-8255-5987

Publication Date December 31, 2023
Published in Issue Year 2023 Volume: 9 Issue: 2

Cite

APA Kanlıca, M. M., Taş, Z., & Çolak, M. (2023). The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy. Eastern Anatolian Journal of Science, 9(2), 1-9.
AMA Kanlıca MM, Taş Z, Çolak M. The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy. Eastern Anatolian Journal of Science. December 2023;9(2):1-9.
Chicago Kanlıca, Mehmet Murat, Zakir Taş, and Murat Çolak. “The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy”. Eastern Anatolian Journal of Science 9, no. 2 (December 2023): 1-9.
EndNote Kanlıca MM, Taş Z, Çolak M (December 1, 2023) The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy. Eastern Anatolian Journal of Science 9 2 1–9.
IEEE M. M. Kanlıca, Z. Taş, and M. Çolak, “The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy”, Eastern Anatolian Journal of Science, vol. 9, no. 2, pp. 1–9, 2023.
ISNAD Kanlıca, Mehmet Murat et al. “The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy”. Eastern Anatolian Journal of Science 9/2 (December 2023), 1-9.
JAMA Kanlıca MM, Taş Z, Çolak M. The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy. Eastern Anatolian Journal of Science. 2023;9:1–9.
MLA Kanlıca, Mehmet Murat et al. “The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy”. Eastern Anatolian Journal of Science, vol. 9, no. 2, 2023, pp. 1-9.
Vancouver Kanlıca MM, Taş Z, Çolak M. The Effect of Grain Refiner and Mechanical Vibration on Feedability in Sand and Plaster Mold Casting of Etial 177 Aluminum Alloy. Eastern Anatolian Journal of Science. 2023;9(2):1-9.