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Mikro Frezeleme Tezgahının Tasarımı ve Kısımları

Year 2016, Volume: 3 Issue: 2, 0 - 0, 31.05.2016
https://doi.org/10.31202/ecjse.264198

Abstract

Teknolojinin hızla gelişmesiyle birlikte minyatür parçalara ihtiyaç duyulmaktadır. Bu ihtiyaç duyulan minyatür parçalara özellikle elektro optik, otomotiv, bioteknoloji, havacılık, minyatür robotlarda ve  bilgi teknolojileri endüstrisinde ihtiyac her geçen gün hızla artmaktadır. Mikro işleme tezgahındaki işlenen parçalar makro işleme tezgahındaki işlenen parçalara göre daha yüksek hassasiyet istemektedir. Yukarıdaki bahsedilen endüstri kolları her geçen gün daha hassas parçalara ihtiyaç duymaktadır. Ülkemizde mikro işleme yeni bir konu olduğu için pek fazla çalışma bulunmamaktadır. Bu yüzden bu çalışmada mikro frezeleme tezgahının kısımları ve ucuz maliyetlerle mikro frezelemenin tasarımı sunulmuştur.

 

Anahtar kelimeler: Mikro işleme, Mikro frezeleme, Mikro işleme tezgahları

References

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  • M. Machining, T. Commonly, U. In, and M. Field, “TEKNİKLERİ,” 2011.
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  • C. Brecher, P. Utsch, and C. Wenzel, “Five-axes accuracy enhancement by compact and integral design,” CIRP Ann. - Manuf. Technol., vol. 58, no. 1, pp. 355–358, 2009.
  • S. S. Park and M. Malekian, “Mechanistic modeling and accurate measurement of micro end milling forces,” CIRP Ann. - Manuf. Technol., vol. 58, no. 1, pp. 49–52, 2009.
  • G. M. Robinson and M. J. Jackson, “A review of micro and nanomachining from a materials perspective,” J. Mater. Process. Technol., vol. 167, no. 2–3, pp. 316–337, 2005.
  • J. Chae, S. S. Park, and T. Freiheit, “Investigation of micro-cutting operations,” Int. J. Mach. Tools Manuf., vol. 46, no. 3–4, pp. 313–332, 2006.
  • C. R. Friedrich and M. J. Vasile, “Development of the micromilling process for high-aspect-ratio microstructures,” J. Microelectromechanical Syst., vol. 5, no. 1, pp. 33–38, 1996.
  • D. Huo, K. Cheng, and F. Wardle, “Design of a five-axis ultra-precision micro-milling machine-UltraMill. Part 1: Holistic design approach, design considerations and specifications,” Int. J. Adv. Manuf. Technol., vol. 47, no. 9–12, pp. 867–877, 2010.
  • H. Weule, V. Hüntrup, and H. Tritschler, “Micro-Cutting of Steel to Meet New Requirements in Miniaturization,” CIRP Ann. - Manuf. Technol., vol. 50, no. 1, pp. 61–64, 2001.
  • Y. Takeuchi, H. Suzukawa, T. Kawai, and Y. Sakaida, “Creation of ultra-precision microstructures with high aspect ratios,” CIRP Ann. - Manuf. Technol., vol. 55, no. 1, pp. 107–110, 2006.
  • M. Weck, J. Hennig, and R. Hilbing, “Precision Cutting Processes for Manufacturing of Optical Components,” Lithogr. Micromach. Tech. Opt. Compon. Fabr., vol. 4440, pp. 145–151, 2001.
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  • Kugler. Website: http://www.kugler-precision.com/ (Accessed on 06th July 2015).
  • Fanuc. Website: http://www.fanuc.co.jp/ (Accessed on 06th May 2015)
  • H. Li, X. Lai, C. Li, Z. Lin, J. Miao, and J. Ni, “Development of meso-scale milling machine tool and its performance analysis,” Front. Mech. Eng. China, vol. 3, no. 1, pp. 59–65, 2008.
  • G. Otten, T. J. a De Vries, J. Van Amerongen, A. M. Rankers, and E. W. Gaal, “Linear motor motion control using a learning feedforward controller,” IEEE/ASME Trans. Mechatronics, vol. 2, no. 3, pp. 179–187, 1997.
  • B. Denkena, H. K. Tönshoff, X. Li *, J. Imiela, and C. Lapp, “Analysis and control/monitoring of the direct linear drive in end milling,” Int. J. Prod. Res., vol. 42, no. 24, pp. 5149–5166, 2004.
  • P. Schellekens, N. Rosielle, H. Vermeulen, M. Vermeulen, S. Wetzels, and W. Pril, “Design for Precision: Current Status and Trends,” CIRP Ann. - Manuf. Technol., vol. 47, no. 2, pp. 557–586, 1998.
  • P. Sriyotha, K. Nakamoto, M. Sugai, and K. Yamazaki, “Development of 5-axis linear motor driven super-precision machine,” CIRP Ann. - Manuf. Technol., vol. 55, no. 1, pp. 381–384, 2006.
Year 2016, Volume: 3 Issue: 2, 0 - 0, 31.05.2016
https://doi.org/10.31202/ecjse.264198

Abstract

References

  • Kaynaklar
  • M. Machining, T. Commonly, U. In, and M. Field, “TEKNİKLERİ,” 2011.
  • Y. B. Bang, K. M. Lee, and S. Oh, “5-Axis Micro Milling Machine for Machining Micro Parts,” Int. J. Adv. Manuf. Technol., vol. 25, no. 9–10, pp. 888–894, 2005.
  • C. Brecher, P. Utsch, and C. Wenzel, “Five-axes accuracy enhancement by compact and integral design,” CIRP Ann. - Manuf. Technol., vol. 58, no. 1, pp. 355–358, 2009.
  • S. S. Park and M. Malekian, “Mechanistic modeling and accurate measurement of micro end milling forces,” CIRP Ann. - Manuf. Technol., vol. 58, no. 1, pp. 49–52, 2009.
  • G. M. Robinson and M. J. Jackson, “A review of micro and nanomachining from a materials perspective,” J. Mater. Process. Technol., vol. 167, no. 2–3, pp. 316–337, 2005.
  • J. Chae, S. S. Park, and T. Freiheit, “Investigation of micro-cutting operations,” Int. J. Mach. Tools Manuf., vol. 46, no. 3–4, pp. 313–332, 2006.
  • C. R. Friedrich and M. J. Vasile, “Development of the micromilling process for high-aspect-ratio microstructures,” J. Microelectromechanical Syst., vol. 5, no. 1, pp. 33–38, 1996.
  • D. Huo, K. Cheng, and F. Wardle, “Design of a five-axis ultra-precision micro-milling machine-UltraMill. Part 1: Holistic design approach, design considerations and specifications,” Int. J. Adv. Manuf. Technol., vol. 47, no. 9–12, pp. 867–877, 2010.
  • H. Weule, V. Hüntrup, and H. Tritschler, “Micro-Cutting of Steel to Meet New Requirements in Miniaturization,” CIRP Ann. - Manuf. Technol., vol. 50, no. 1, pp. 61–64, 2001.
  • Y. Takeuchi, H. Suzukawa, T. Kawai, and Y. Sakaida, “Creation of ultra-precision microstructures with high aspect ratios,” CIRP Ann. - Manuf. Technol., vol. 55, no. 1, pp. 107–110, 2006.
  • M. Weck, J. Hennig, and R. Hilbing, “Precision Cutting Processes for Manufacturing of Optical Components,” Lithogr. Micromach. Tech. Opt. Compon. Fabr., vol. 4440, pp. 145–151, 2001.
  • Kern. Website: http://www.kern-microtechnic.com/ (Accessed on 06th July 2015).
  • Kugler. Website: http://www.kugler-precision.com/ (Accessed on 06th July 2015).
  • Fanuc. Website: http://www.fanuc.co.jp/ (Accessed on 06th May 2015)
  • H. Li, X. Lai, C. Li, Z. Lin, J. Miao, and J. Ni, “Development of meso-scale milling machine tool and its performance analysis,” Front. Mech. Eng. China, vol. 3, no. 1, pp. 59–65, 2008.
  • G. Otten, T. J. a De Vries, J. Van Amerongen, A. M. Rankers, and E. W. Gaal, “Linear motor motion control using a learning feedforward controller,” IEEE/ASME Trans. Mechatronics, vol. 2, no. 3, pp. 179–187, 1997.
  • B. Denkena, H. K. Tönshoff, X. Li *, J. Imiela, and C. Lapp, “Analysis and control/monitoring of the direct linear drive in end milling,” Int. J. Prod. Res., vol. 42, no. 24, pp. 5149–5166, 2004.
  • P. Schellekens, N. Rosielle, H. Vermeulen, M. Vermeulen, S. Wetzels, and W. Pril, “Design for Precision: Current Status and Trends,” CIRP Ann. - Manuf. Technol., vol. 47, no. 2, pp. 557–586, 1998.
  • P. Sriyotha, K. Nakamoto, M. Sugai, and K. Yamazaki, “Development of 5-axis linear motor driven super-precision machine,” CIRP Ann. - Manuf. Technol., vol. 55, no. 1, pp. 381–384, 2006.
There are 20 citations in total.

Details

Journal Section UMAS 2015 Ulusal Mühendislik Araştırmaları Sempozyumu Seçilen Articles
Authors

Mustafa Dündar

Ferit Fıçıcı

Fatih Özen This is me

Publication Date May 31, 2016
Submission Date November 10, 2015
Published in Issue Year 2016 Volume: 3 Issue: 2

Cite

IEEE M. Dündar, F. Fıçıcı, and F. Özen, “Mikro Frezeleme Tezgahının Tasarımı ve Kısımları”, El-Cezeri Journal of Science and Engineering, vol. 3, no. 2, 2016, doi: 10.31202/ecjse.264198.
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