Research Article
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Year 2019, Volume: 6 Issue: 1, 118 - 130, 31.01.2019
https://doi.org/10.31202/ecjse.459495

Abstract

References

  • [1] Walsh, F. C., Low, C. T. J., Wood, R. J. K., Stevens, K. T., Archer, J., Poeton, A. R., Ryder, A., Plasma electrolytic oxidation (PEO) for production of anodised coatings on lightweight metal (Al, Mg, Ti) alloys, Transactions of The IMF, 2009, 87, 122–135.
  • [2] Xin, S. G., Song, L. X., Zhao, R. G., Hu, X. F., Composition and thermal properties of the coating containing mullite and alumina, Materials Chemistry and Physics, 97, 2006, 132–136.
  • [3] Vargel, C., Corrosion of aluminium, Elsevier, 2004, 626.
  • [4] Tsai, H. C., Yan, B. H., Huang, F. Y., EDM performance of Cr/Cu-based composite electrodes, International Journal of Machine Tools and Manufacture, 43, 2003, 245–252.
  • [5] Lee, T., Deng, J., Mechanical surface treatments of electro-discharge machined (EDMed) ceramic composite for improved strength and reliability, Journal of the European Ceramic Society, 2002, 22, 545–550.
  • [6] Mohd Abbas, N., Solomon, D. G., Fuad Bahari, M., A review on current research trends in electrical discharge machining (EDM), International Journal of Machine Tools and Manufacture, 2007, 47, 1214–1228.
  • [7] Kiyak, M., Çakır, O., Examination of machining parameters on surface roughness in EDM of tool steel, Journal o Materials Processing Technology,2007, 191, 141–144.
  • [8] Çaydaş, U., Hasçalık, A., Tel erozyon yönteminde işleme parametrelerinin alüminyum alaşımının yüzey yapısına etkisi, Politeknik Dergisi, 2004, 7, 31–36).
  • [9] Kiyak, M., Çakır, O., Examination of machining parameters on surface roughness in EDM of tool steel, Journal of Materials Processing Technology, 2007, 191, 141–144.
  • [10] Guu, Y. H., Hocheng, H., Chou, C. Y., Deng, C. S., Effect of electrical discharge machining on surface characteristics and machining damage of AISI D2 tool steel, Materials Science And Engineering A, 2003, 358, 37–43.
  • [11] Lee, S. H., Li, X. P., Study of the effect of machining parameters on the machining characteristics in electrical discharge machining of tungsten carbide, Journal of Materials Processing Technology, 2001, 115, 344–358.
  • [12] Amorim, F. L., Weingaertner, W. L., The behavior of graphite and copper electrodes on the finish die-sinking electrical discharge machining (EDM) of AISI P20 tool steel, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2007, 29, 366–371.
  • [13] Özgedik, A., Çoğun, C., An experimental investigation of tool wear in electric discharge machining, The International Journal of Advanced Manufacturing Technology, 2006, 27, 488–500 .
  • [14] Singh, D., Kalia, A., Magon, B., Sondhi, A., Experimental study of wear ratio on superni-600 (Super Alloy) using powder mixed EDM, International Journal of Mechanical And Production Engineering, 2017, 5, 7-18 .
  • [15] Srivastava, V., Pandey, P. M., Statistical modeling and material removal mechanism of electrical discharge machining process with cryogenically cooled electrode, Procedia Materials Science, 2014, 5, 2004–2013.
  • [16] Singh, S. P., Lal, H., Singh, P., Wear ratio of EN8 Steel and copper electrode in sinking EDM with titanium abrasives suspended dielectric fluid", International Journal of Emerging Research in Management &Technology, 2015, 47, 2278–9359.
  • [17] Özerkan, B., Çoğun, C., Effect of powder mixed dielectric on machining performance in electric discharge machining (EDM), Gazi University Journal of Science, 2008, 18, 211–228.
  • [18] Assarzadeh, S., Ghoreishi, M., Statistical modeling and optimization of process parameters in Electro-Discharge Machining of cobalt-bonded tungsten carbide composite (WC/6%Co), Procedia CIRP, 2013, 6463–468.
  • [19] Khan, A. A., Electrode wear and material removal rate during EDM of aluminum and mild steel using copper and brass electrodes, The International Journal of Advanced Manufacturing Technology, 2008, 39, 482–487.
  • [20] Keskin, Y., Halkacı, H. S., Kızıl, M., An experimental study for determination of the effects of machining parameters on surface roughness in electrical discharge machining (EDM), International Journal For Advanced Manufacturing Technology, 281118–1121 (2006).
  • [21] Raghuraman, S., Thiruppathi, K., Panneerselvam, T., en Santosh, S., "Optimization of Edm Parameters Using Taguchi Method and Grey Relational Analysis for Mild Steel IS 2026, International Journal of Innovative Research In Science, Engineering And Technology, 2013, 2, 3095–3104.
  • [22] S, G., Senthilvelan T, S, R., Statistical optimization of EDM parameters on machining of aluminum Hybrid Metal Matrix composite by applying Taguchi based Grey analysis, Journal of Scientific & Industrial Research, 2013, 72, 358–365.
  • [23] Thillaivanan, A., Asokan, P., Srinivasan, K. N., Saravanan, R., Optimization of Operating Parameters For EDM Process Based On The Taguchi Method And Artificial Neural Network, International Journal of Engineering Science and Technology, 2010, 2, 6880–6888.
  • [24] Tzeng, C.J., Chen, R.-Y., Optimization of electric discharge machining process using the response surface methodology and genetic algorithm approach", International Journal of Precision Engineering and Manufacturing, 2013, 14, 709–717.
  • [25] Özçelik, B., Özbay, A., Determination of effect on the mechanical properties of polypropylene product of molding materials using Taguchi method", Journal of Engineering and Natural Sciences, 2011, 262, 289–300.
  • [26] Çoğun, C., Kocabaş, B., Özgedik, A., Elektro erozyon ile işlemede (EEİ) işparçası yüzey pürüzlülük profilinin deneysel ve teorik olarak incelenmesi", Gazi Üniv. Müh. Mim. Fak. Der., 2004, 19, 97–106.
  • [27] Shabgard, M., Faraji, H., Khosrozadeh, B., Amini, K., Seyedazavvar, M., Experimental investigation into the EDM Process of γ-TiAl, Turkish Journal of Engineering and Environmental Sciences, 2014, 38, 38231–239.
  • [28] Syed, K. H., Palaniyandi, K., Performance of electrical discharge machining using aluminium powder suspended distilled water, Turkish Journal of Engineering and Environmental Sciences, 2012, 36, 195–207.
  • [29] Yılmaz, V., Özdemir, M., Dilipak, H., AISI 1040 çeliğinin elektro erozyon ile işleme yöntemiyle delinmesinde işleme parametrelerinin temel performans çıktıları üzerindeki etkilerinin incelenmesi, Gazi Üniversitesi Fen Bilimleri Dergisi Part:C, Tasarım ve Teknoloji, 2015, 3, 417–426.
  • [30] Luis, C. J., Puertas, I., Villa, G., Material removal rate and electrode wear study on the EDM of silicon carbide, Journal of Materials Processing Technology, 2005, 164, 889–896.
  • [31] Marafona, J., Wykes, C., New method of optimising material removal rate using EDM with copper-tungsten electrodes, International Journal of Machine Tools and Manufacture, 200, 40, 153–164.
  • [32] Kung, K. Y., Horng, J. T., Chiang, K. T., Material removal rate and electrode wear ratio study on the powder mixed electrical discharge machining of cobalt-bonded tungsten carbide, International Journal of Advanced Manufacturing Technology, 2009, 40, 95–104.
  • [33] Şirin, E., Şirin, Ş., Turgut, Y., Korkut, İ., Optimization of surface roughness using the Taguchi method in milling of AISI D2 cold work tool steel, Düzce University Journal Of Science & Technology, 2015, 3, 132–144.

Alüminyum 6082 Alaşımının Pirinç Elektrot İle İşlenebilirliğinin Optimizasyonu

Year 2019, Volume: 6 Issue: 1, 118 - 130, 31.01.2019
https://doi.org/10.31202/ecjse.459495

Abstract

Bu
çalışmada Alüminyum 6082 alaşımının dalma erozyon tezgahında pirinç elektrot
ile işlenebilirliği incelenmiştir. Deneysel çalışmada Taguchi L9
dikey dizin deney seti kullanılmıştır. İşleme parametresi olarak boşalım akımı,
vurum süresi ve bekleme süreleri kullanılmıştır. İşlenebilirlik deneyleri
sonucunda ortalama yüzey pürüzlülüğü, iş parçası işleme hızı ve elektrot aşınma
hızı değerleri incelenmiştir. Taguchi tekniği kullanılarak ideal kesme şartları
için kontrol faktörleri belirlenmiştir. Kontrol faktörlerinin sonuçlara etkisi
varyans analizi yardımıyla bulunmuştur. Deneysel çalışma sonucunda ortalama yüzey
pürüzlülüğü, iş parçası işleme hızı, elektrot aşınma hızı üzerinde en etkili
parametrenin boşalım akımı olduğu belirlenmiştir. Artan boşalım akım değerinin,
ortalama yüzey pürüzlülüğünü olumsuz yönde etkilediği ve elektrotun daha fazla
aşınmasına neden olduğu bulunmuştur. Vurum süresinin ve bekleme süresinin
ortalama yüzey pürüzlülüğü üzerinde önem seviyesinin olmadığı belirlenmiştir. 

References

  • [1] Walsh, F. C., Low, C. T. J., Wood, R. J. K., Stevens, K. T., Archer, J., Poeton, A. R., Ryder, A., Plasma electrolytic oxidation (PEO) for production of anodised coatings on lightweight metal (Al, Mg, Ti) alloys, Transactions of The IMF, 2009, 87, 122–135.
  • [2] Xin, S. G., Song, L. X., Zhao, R. G., Hu, X. F., Composition and thermal properties of the coating containing mullite and alumina, Materials Chemistry and Physics, 97, 2006, 132–136.
  • [3] Vargel, C., Corrosion of aluminium, Elsevier, 2004, 626.
  • [4] Tsai, H. C., Yan, B. H., Huang, F. Y., EDM performance of Cr/Cu-based composite electrodes, International Journal of Machine Tools and Manufacture, 43, 2003, 245–252.
  • [5] Lee, T., Deng, J., Mechanical surface treatments of electro-discharge machined (EDMed) ceramic composite for improved strength and reliability, Journal of the European Ceramic Society, 2002, 22, 545–550.
  • [6] Mohd Abbas, N., Solomon, D. G., Fuad Bahari, M., A review on current research trends in electrical discharge machining (EDM), International Journal of Machine Tools and Manufacture, 2007, 47, 1214–1228.
  • [7] Kiyak, M., Çakır, O., Examination of machining parameters on surface roughness in EDM of tool steel, Journal o Materials Processing Technology,2007, 191, 141–144.
  • [8] Çaydaş, U., Hasçalık, A., Tel erozyon yönteminde işleme parametrelerinin alüminyum alaşımının yüzey yapısına etkisi, Politeknik Dergisi, 2004, 7, 31–36).
  • [9] Kiyak, M., Çakır, O., Examination of machining parameters on surface roughness in EDM of tool steel, Journal of Materials Processing Technology, 2007, 191, 141–144.
  • [10] Guu, Y. H., Hocheng, H., Chou, C. Y., Deng, C. S., Effect of electrical discharge machining on surface characteristics and machining damage of AISI D2 tool steel, Materials Science And Engineering A, 2003, 358, 37–43.
  • [11] Lee, S. H., Li, X. P., Study of the effect of machining parameters on the machining characteristics in electrical discharge machining of tungsten carbide, Journal of Materials Processing Technology, 2001, 115, 344–358.
  • [12] Amorim, F. L., Weingaertner, W. L., The behavior of graphite and copper electrodes on the finish die-sinking electrical discharge machining (EDM) of AISI P20 tool steel, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2007, 29, 366–371.
  • [13] Özgedik, A., Çoğun, C., An experimental investigation of tool wear in electric discharge machining, The International Journal of Advanced Manufacturing Technology, 2006, 27, 488–500 .
  • [14] Singh, D., Kalia, A., Magon, B., Sondhi, A., Experimental study of wear ratio on superni-600 (Super Alloy) using powder mixed EDM, International Journal of Mechanical And Production Engineering, 2017, 5, 7-18 .
  • [15] Srivastava, V., Pandey, P. M., Statistical modeling and material removal mechanism of electrical discharge machining process with cryogenically cooled electrode, Procedia Materials Science, 2014, 5, 2004–2013.
  • [16] Singh, S. P., Lal, H., Singh, P., Wear ratio of EN8 Steel and copper electrode in sinking EDM with titanium abrasives suspended dielectric fluid", International Journal of Emerging Research in Management &Technology, 2015, 47, 2278–9359.
  • [17] Özerkan, B., Çoğun, C., Effect of powder mixed dielectric on machining performance in electric discharge machining (EDM), Gazi University Journal of Science, 2008, 18, 211–228.
  • [18] Assarzadeh, S., Ghoreishi, M., Statistical modeling and optimization of process parameters in Electro-Discharge Machining of cobalt-bonded tungsten carbide composite (WC/6%Co), Procedia CIRP, 2013, 6463–468.
  • [19] Khan, A. A., Electrode wear and material removal rate during EDM of aluminum and mild steel using copper and brass electrodes, The International Journal of Advanced Manufacturing Technology, 2008, 39, 482–487.
  • [20] Keskin, Y., Halkacı, H. S., Kızıl, M., An experimental study for determination of the effects of machining parameters on surface roughness in electrical discharge machining (EDM), International Journal For Advanced Manufacturing Technology, 281118–1121 (2006).
  • [21] Raghuraman, S., Thiruppathi, K., Panneerselvam, T., en Santosh, S., "Optimization of Edm Parameters Using Taguchi Method and Grey Relational Analysis for Mild Steel IS 2026, International Journal of Innovative Research In Science, Engineering And Technology, 2013, 2, 3095–3104.
  • [22] S, G., Senthilvelan T, S, R., Statistical optimization of EDM parameters on machining of aluminum Hybrid Metal Matrix composite by applying Taguchi based Grey analysis, Journal of Scientific & Industrial Research, 2013, 72, 358–365.
  • [23] Thillaivanan, A., Asokan, P., Srinivasan, K. N., Saravanan, R., Optimization of Operating Parameters For EDM Process Based On The Taguchi Method And Artificial Neural Network, International Journal of Engineering Science and Technology, 2010, 2, 6880–6888.
  • [24] Tzeng, C.J., Chen, R.-Y., Optimization of electric discharge machining process using the response surface methodology and genetic algorithm approach", International Journal of Precision Engineering and Manufacturing, 2013, 14, 709–717.
  • [25] Özçelik, B., Özbay, A., Determination of effect on the mechanical properties of polypropylene product of molding materials using Taguchi method", Journal of Engineering and Natural Sciences, 2011, 262, 289–300.
  • [26] Çoğun, C., Kocabaş, B., Özgedik, A., Elektro erozyon ile işlemede (EEİ) işparçası yüzey pürüzlülük profilinin deneysel ve teorik olarak incelenmesi", Gazi Üniv. Müh. Mim. Fak. Der., 2004, 19, 97–106.
  • [27] Shabgard, M., Faraji, H., Khosrozadeh, B., Amini, K., Seyedazavvar, M., Experimental investigation into the EDM Process of γ-TiAl, Turkish Journal of Engineering and Environmental Sciences, 2014, 38, 38231–239.
  • [28] Syed, K. H., Palaniyandi, K., Performance of electrical discharge machining using aluminium powder suspended distilled water, Turkish Journal of Engineering and Environmental Sciences, 2012, 36, 195–207.
  • [29] Yılmaz, V., Özdemir, M., Dilipak, H., AISI 1040 çeliğinin elektro erozyon ile işleme yöntemiyle delinmesinde işleme parametrelerinin temel performans çıktıları üzerindeki etkilerinin incelenmesi, Gazi Üniversitesi Fen Bilimleri Dergisi Part:C, Tasarım ve Teknoloji, 2015, 3, 417–426.
  • [30] Luis, C. J., Puertas, I., Villa, G., Material removal rate and electrode wear study on the EDM of silicon carbide, Journal of Materials Processing Technology, 2005, 164, 889–896.
  • [31] Marafona, J., Wykes, C., New method of optimising material removal rate using EDM with copper-tungsten electrodes, International Journal of Machine Tools and Manufacture, 200, 40, 153–164.
  • [32] Kung, K. Y., Horng, J. T., Chiang, K. T., Material removal rate and electrode wear ratio study on the powder mixed electrical discharge machining of cobalt-bonded tungsten carbide, International Journal of Advanced Manufacturing Technology, 2009, 40, 95–104.
  • [33] Şirin, E., Şirin, Ş., Turgut, Y., Korkut, İ., Optimization of surface roughness using the Taguchi method in milling of AISI D2 cold work tool steel, Düzce University Journal Of Science & Technology, 2015, 3, 132–144.
There are 33 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Makaleler
Authors

Ali Kalyon 0000-0003-3300-1336

Publication Date January 31, 2019
Submission Date September 12, 2018
Acceptance Date November 12, 2018
Published in Issue Year 2019 Volume: 6 Issue: 1

Cite

IEEE A. Kalyon, “Alüminyum 6082 Alaşımının Pirinç Elektrot İle İşlenebilirliğinin Optimizasyonu”, El-Cezeri Journal of Science and Engineering, vol. 6, no. 1, pp. 118–130, 2019, doi: 10.31202/ecjse.459495.
Creative Commons License El-Cezeri is licensed to the public under a Creative Commons Attribution 4.0 license.
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