Research Article
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Dimensional Stability of Additively Manufactured Maxillary Dental Casts for a Three-unit Fixed Partial Denture Fabricated with Different Build Orientations

Year 2024, Volume: 2 Issue: 2, 30 - 33, 30.08.2024
https://doi.org/10.62243/edr.1522985

Abstract

Aim This study evaluated the dimensional stability of maxillary dental casts used for a 3-unit fixed partial denture across four build orientations (0°, 30°, 45°, and 90°).
Material and method An upper jaw typodont with tooth preparations for a posterior 3-unit fixed partial denture was scanned by using an industrial scanner. The resulting scan file was nested with different orientations (0°, 30°, 45°, and 90°) and the casts were additively manufactured by using a digital light processing 3-dimensional (3D) printer (n = 7). Subsequently, all additively manufactured casts were scanned with the same scanner at 3 different time points (after fabrication, 1 month after fabrication, and 3 months after fabrication) and the deviations at the fixed partial denture region were assessed with the root mean square (RMS) method. Statistical analysis was performed using a generalized linear model at a significance level of α = 0.05.
Results The build orientation and the time point significantly affected the RMS values (P<.001). However, the interaction between the main factors did not affect the RMS values (P=.808). Among tested build orientations, 0° led to the lowest and 90° led to the highest RMS (P≤.001). In addition, casts with 30° build orientation had lower RMS than those with 45° (P<.001). Tested casts had their lowest RMS after fabrication (P≤.006).
Conclusion Dimensional stability of tested casts decreased with increased build orientation. The dimensional stability of tested casts decreased 1 month after fabrication and did not change 3 months after fabrication.

References

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  • Y. Chen, H. Li, Z. Zhai, T. Nakano, S. Ishigaki, Impact of internal design on the accuracy of 3-dimensionally printed casts fabricated by stereolithography and digital light processing technology, J Prosthet Dent 130(3) (2023) 381.e1-381.e7. https://doi.o.
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  • Sherman SL, Kadioglu O, Currier GF, Kierl JP, Li J. Accuracy of digital light processing printing of 3-dimensional dental models. Am J Orthod Dentofacial Orthop 2020;157:422-428.
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  • J. Ko, R.D. Bloomstein, D. Briss, J.N. Holland, H.M. Morsy, F.K. Kasper, W. Huang, Effect of build angle and layer height on the accuracy of 3-dimensional printed dental models, Am J Orthod Dentofacial Orthop 160(3) (2021) 451-458. e2. https://doi.org/10.
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  • Z.C. Zhang, P.L. Li, F.T. Chu, G. Shen, Influence of the three-dimensional printing technique and printing layer thickness on model accuracy, J Orofac Orthop 80(4) (2019) 194-204. https://doi.org/10.1007/s00056-019-00180-y.
  • J. Maneiro Lojo, J. Alonso Pérez-Barquero, F. García-Sala Bonmatí, R. Agustín-Panadero, B. Yilmaz, M. Revilla-León, Influence of print orientation on the accuracy (trueness and precision) of diagnostic casts manufactured with a daylight polymer printer, J.
  • The Artec website. https://cdn.artec3d.com/pdf/Artec3D-Micro.pdf. Accessed on May 03, 2024.
  • M.B. Dönmez, A.B. Wepfer, M.E. Güven, G. Çakmak, M. Schimmel, B. Yilmaz, Dimensional stability of additively manufactured diagnostic maxillary casts fabricated with different model resins, Int J Prosthodont 37(7) (2024) 119-126. https://doi.org/10.11607/i.
  • Etemad-Shahidi Y, Qallandar OB, Evenden J, Alifui-Segbaya F, Ahmed KE. Accuracy of 3-dimensionally printed full-arch dental models: A system- atic review. J Clin Med 2020;9:3357.
  • S.J. Jin, D.Y. Kim, J.H. Kim, W.C. Kim, Accuracy of dental replica models using photopolymer materials in additive manufacturing: In vitro three-dimensional evaluation, J Prosthodont 28(2) (2019) e557-e562. https://doi.org/10.1111/jopr.12928.
Year 2024, Volume: 2 Issue: 2, 30 - 33, 30.08.2024
https://doi.org/10.62243/edr.1522985

Abstract

References

  • Morón-Conejo, B.; López-Vilagran, J.; Cáceres, D.; Berrendero, S.; Pradíes, G. Accuracy of five different 3D printing workflows for dental models comparing industrial and dental desktop printers. Clin. Oral. Investig. 2023, 27, 2521–2532.
  • Young Kim RJ, Cho SM, Jung WS, Park JM. Trueness and surface charac- teristics of 3-dimensional printed casts made with different technologies. J Prosthet Dent 2023.
  • oda, T.; Matthisson, L.; Zitzmann, N.U. Impact of aging on the accuracy of 3d-printed dental models: An in vitro investigation. J. Clin. Med. 2020, 9, 1436.
  • Yilmaz, B.; Donmez, M.B.; Kahveci, Ç.; Cuellar, A.R.; de Paula, M.S.; Schimmel, M.; Abou-Ayash, S.; Çakmak, G. Effect of printing layer thickness on the trueness and fit of additively manufactured removable dies. J. Prosthet. Dent. 2022, 128, e1311–e1318.
  • Brown, G.B.; Currier, G.F.; Kadioglu, O.; Kierl, J.P. Accuracy of 3-dimensional printed dental models reconstructed from digital intraoral impressions. Am. J. Orthod. Dentofacial Orthop. 2018, 154, 733–739.
  • Jin, S.J.; Kim, D.Y.; Kim, J.H.; Kim, W.C. Accuracy of dental replica models using photopolymer materials in additive manufactur- ing: In vitro three-dimensional evaluation. J. Prosthodont. 2019, 28, e557–e562.
  • N. García, M. Gómez-Polo, M. Fernández, J.L. Antonaya-Martín, R. Ortega, C. Gómez-Polo, M. Revilla-León, R. Cascos, Influence of printing angulation on the accuracy (trueness and precision) of the position of implant analogs in 3D models: An in vitro pilo.
  • I.A. Tsolakis, W. Papaioannou, E. Papadopoulou, M. Dalampira, A.I. Tsolakis, Comparison in terms of accuracy between DLP and LCD printing technology for dental model printing, Dent J (Basel) 10(10) (2022) 181. https://doi.org/10.3390/dj10100181.
  • B. Morón-Conejo, J. López-Vilagran, D. Cáceres, S. Berrendero, G. Pradíes, Accuracy of five different 3D printing workflows for dental models comparing industrial and dental desktop printers, Clin Oral Investig 27(6) (2023) 2521-2532. https://doi.org/10.1.
  • L. Andjela, V.M. Abdurahmanovich, S.N. Vladimirovna, G.I. Mikhailovna, D.D. Yurievich, M.Y. Alekseevna, A review on vat photopolymerization 3D-printing processes for dental application, Dent Mater 38(11) (2022) e284-e296. https://doi.org/10.1016/j.dental.
  • M. Revilla-León, W. Piedra-Cascón, R. Aragoneses, M. Sadeghpour, B.A. Barmak, A. Zandinejad, A.J. Raigrodski, Influence of base design on the manufacturing accuracy of vat-polymerized diagnostic casts: An in vitro study, J Prosthet Dent 129(1) (2023) 166-.
  • A. Lo Giudice, V. Ronsivalle, L. Rustico, K. Aboulazm, G. Isola, G. Palazzo, Evaluation of the accuracy of orthodontic models prototyped with entry-level LCD-based 3D printers: A study using surface-based superimposition and deviation analysis, Clin Oral.
  • Y. Chen, H. Li, Z. Zhai, T. Nakano, S. Ishigaki, Impact of internal design on the accuracy of 3-dimensionally printed casts fabricated by stereolithography and digital light processing technology, J Prosthet Dent 130(3) (2023) 381.e1-381.e7. https://doi.o.
  • Nestler N, Wesemann C, Spies BC, Beuer F, Bumann A. Dimensional ac- curacy of extrusion-and photopolymerization-based 3D printers: In vitro study comparing printed casts. J Prosthet Dent 2021;125:103–110.
  • Sherman SL, Kadioglu O, Currier GF, Kierl JP, Li J. Accuracy of digital light processing printing of 3-dimensional dental models. Am J Orthod Dentofacial Orthop 2020;157:422-428.
  • Maneiro Lojo J, Alonso Pérez-Barquero J, García-Sala Bonmatí F, Agustín- Panadero R, Yilmaz B, Revilla-León M. Influence of print orientation on the accuracy (trueness and precision) of diagnostic casts manufactured with a daylight polymer printer. J Pros.
  • J. Ko, R.D. Bloomstein, D. Briss, J.N. Holland, H.M. Morsy, F.K. Kasper, W. Huang, Effect of build angle and layer height on the accuracy of 3-dimensional printed dental models, Am J Orthod Dentofacial Orthop 160(3) (2021) 451-458. e2. https://doi.org/10.
  • C. Arnold, D. Monsees, J. Hey, R. Schweyen, Surface quality of 3D-printed models as a function of various printing parameters, Materials (Basel) 12(12) (2019) 1970. https://doi.org/10.3390/ma12121970.
  • Z.C. Zhang, P.L. Li, F.T. Chu, G. Shen, Influence of the three-dimensional printing technique and printing layer thickness on model accuracy, J Orofac Orthop 80(4) (2019) 194-204. https://doi.org/10.1007/s00056-019-00180-y.
  • J. Maneiro Lojo, J. Alonso Pérez-Barquero, F. García-Sala Bonmatí, R. Agustín-Panadero, B. Yilmaz, M. Revilla-León, Influence of print orientation on the accuracy (trueness and precision) of diagnostic casts manufactured with a daylight polymer printer, J.
  • The Artec website. https://cdn.artec3d.com/pdf/Artec3D-Micro.pdf. Accessed on May 03, 2024.
  • M.B. Dönmez, A.B. Wepfer, M.E. Güven, G. Çakmak, M. Schimmel, B. Yilmaz, Dimensional stability of additively manufactured diagnostic maxillary casts fabricated with different model resins, Int J Prosthodont 37(7) (2024) 119-126. https://doi.org/10.11607/i.
  • Etemad-Shahidi Y, Qallandar OB, Evenden J, Alifui-Segbaya F, Ahmed KE. Accuracy of 3-dimensionally printed full-arch dental models: A system- atic review. J Clin Med 2020;9:3357.
  • S.J. Jin, D.Y. Kim, J.H. Kim, W.C. Kim, Accuracy of dental replica models using photopolymer materials in additive manufacturing: In vitro three-dimensional evaluation, J Prosthodont 28(2) (2019) e557-e562. https://doi.org/10.1111/jopr.12928.
There are 24 citations in total.

Details

Primary Language English
Subjects Prosthodontics
Journal Section Research Articles
Authors

Münir Demirel 0000-0002-1487-6834

Almira Ada Diken Türksayar 0000-0003-3558-3202

Mustafa Borga Dönmez 0000-0002-3094-7487

Publication Date August 30, 2024
Submission Date July 28, 2024
Acceptance Date August 2, 2024
Published in Issue Year 2024 Volume: 2 Issue: 2

Cite

Vancouver Demirel M, Diken Türksayar AA, Dönmez MB. Dimensional Stability of Additively Manufactured Maxillary Dental Casts for a Three-unit Fixed Partial Denture Fabricated with Different Build Orientations. EDR. 2024;2(2):30-3.