THE ERGONOMIC RISK ANALYSIS WITH REBA METHOD IN PRODUCTION LINE
Year 2020,
Volume: 3 Issue: 2, 96 - 107, 04.08.2020
Emin Tarakçı
,
Emine Can
,
Ahmet Ebrar Sakallı
,
Gökmen Tak
Abstract
Ergonomics is a group of multidisciplinary studies that investigate and improve the compatibility of humans with the machine and the environment by examining the physical, environmental and psychological risk factors. The primary purpose of ergonomics is to ensure employee health and safety, and increase work efficiency (such as reduced idle capacity, increased production, increased product quality). Because employing workers in a healthy and safe condition enables an increase in work efficiency. In this study, ergonomic risk analysis was selected on the production line of an enterprise with the REBA method and suggestions for improvement were included. The working cluster consists of 30 unskilled workers on the production line. As a result of the analysis, 66.6% of the production process is at medium risk and 33.4% is at high risk. After the improvement works to be done, it is expected that ergonomic risks would reduce and an increase in production and efficiency.
References
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- Referans7: Brage, S., Nygård, J. F., & Tellnes, G. (1998). The gender gap in musculoskeletal-related long-term sickness absence in Norway. Scandinavian journal of social medicine, 26(1), 34–43. https://doi.org/10.1177/14034948980260010901.
- Referans8: Claudon, L., Desbrosses, K., Gilles, M. A., Pichené-Houard, A., Remy, O., & Wild, P. (2020). Temporal leeway: can it help to reduce the biomechanical load for older workers performing repetitive light assembly tasks?. Applied Ergonomics, 86, 103081. Advance online publication. https://doi.org/10.1016/j.apergo.2020.103081
- Referans9: De Jong, A. M., Vink, P., & de Kroon, J. C. (2003). Reasons for adopting technological innovations reducing physical workload in bricklaying. Ergonomics, 46(11), 1091–1108. https://doi.org/10.1080/0014013031000111202
- Referans10: Dul, J., Bruder, R., Buckle, P., Carayon, P., Falzon, P., Marras, W. S., Wilson, J. R., & van der Doelen, B. (2012). A strategy for human factors/ergonomics: developing the discipline and profession. Ergonomics, 55(4), 377–395. https://doi.org/10.1080/00140139.2012.661087
- Referans11: Fang, H.-L., Chen, R.C., Fang, H.-P, & Xu, Q. (2007). An ergonomic approach to an investigation into the risk factors leading to work-related musculoskeletal disorders for Taiwanese hairdressers. Proceedings of International Association of Societies of Design Research IASDR. 2007. Seoul, Korea.
- Referans12: García-Herrero, S., Mariscal, M.A., et al., 2012. Working conditions, psychological/ physical symptoms and occupational accidents. Bayesian network models. Safety Science 50, 1760–1774. https://doi.org/10.1016/j.ssci.2012.04.005
- Referans13: Güler Ç. Ergonomiye Giriş, Çevre Sağlığı Temel Kaynak Dizisi No. 45, Sağlık Projesi Genel Koordinatörlüğü, 1997, Ankara.
- Referans14: Ghahramani, B., 2000. A model to analyze ergonomics working conditions. International Journal of Occupational Safety and Ergonomics: JOSE 6, 223–236. https://doi.org/10.1080/10803548.2000.11076453
- Referans15: Ghosh, T., Das, B., & Gangopadhyay, S. (2010). Work-related Musculoskeletal Disorder: An Occupational Disorder of the Goldsmiths in India. Indian journal of community medicine: official publication of Indian Association of Preventive & Social Medicine, 35(2), 321–325. https://doi.org/10.4103/0970-0218.66890
- Referans16: Hess, J. A., Hecker, S., Weinstein, M., & Lunger, M. (2004). A participatory ergonomics intervention to reduce risk factors for low-back disorders in concrete laborers. Applied Ergonomics, 35(5), 427–441. https://doi.org/10.1016/j.apergo.2004.04.003
Referans17: Hoyos, C.G. (1995), Occupational Safety: Progress in Understanding the Basic Aspects of Safe and Unsafe Behaviour. Applied Psychology, 44: 233-250. https://doi.org/10.1111/j.1464-0597.1995.tb01078.x
- Referans18: Hignett, S., & McAtamney, L. (2000). Rapid entire body assessment (REBA). Applied Ergonomics, 31(2), 201–205. https://doi.org/10.1016/s0003-6870(99)00039-3
- Referans19: Kaya, M, Güzel, D, Çubukçu, B. (2011). Ilıca Şeker Fabrikası Çalışanlarının İş Memnuniyeti, Ergonomik Çalışma Koşulları ve İş Stresi Yönünden İncelenmesi. Atatürk Üniversitesi İktisadi ve İdari Bilimler Dergisi, 25 (2), 51-60. https://dergipark.org.tr/tr/pub/atauniiibd/issue/2702/35641
- Referans20: Makhbul, Z. M., Idrus D., Rani M. R. A. Perhubungan Antara Stesen Kerja Ergonomic Dan Stress: Kajian Terhadap Operatörü Pengeluaran Di Organisasi Multinational Di Malezya. Jurnal Teknologi, 48(E) Jun 2008: 49–69.https://sainshumanika.utm.my/index.php/sainshumanika/article/view/310
- Referans21: Martín, J. E., Rivas, T., Matías, J. M., Taboada, J., & Argüelles, A. (2009). A Bayesian network analysis of workplace accidents caused by falls from a height.SafetyScience,47(2), 206-214. https://doi.org/10.1016/j.ssci.2008.03.004
- Referans22: Melamed, S., Ben-Avi, I., Luz, J., & Green, M. S. (1995). Objective and subjective work monotony: effects on job satisfaction, psychological distress, and absenteeism in blue-collar workers. The Journal of applied psychology, 80(1), 29–42. https://doi.org/10.1037/0021-9010.80.1.29
- Referans23: Morabito, M., Cecchi, L., Crisci, A., Modesti, P. A., & Orlandini, S. (2006). Relationship between work-related accidents and hot weather conditions in Tuscany (central Italy). Industrial Health, 44(3), 458–464. https://doi.org/10.2486/indhealth.44.458
- Referans24: Sakallı, A. E. (2019). A tipi ve B tipi kişilik özelliğine sahip bireylerde iş doyumu ve kazalanma arasındaki ilişkinin incelenmesi. OHS Academy İş Sağlığı ve Güvenliği Akademi Dergisi, 2(1), 11-31. https://dergipark.org.tr/en/pub/ohsacademy/issue/44841/503695
- Referans25: Takala, J. (2002). Decent work, safe work, and the worldwide regulatory framework. Work in the Global Village, , 79-86. Retrieved from www.scopus.com
- Referans26: Woolf, A. D., & Pfleger, B. (2003). Burden of major musculoskeletal conditions. Bulletin of the World Health Organization, 81(9), 646–656.
THE ERGONOMIC RISK ANALYSIS WITH REBA METHOD IN PRODUCTION LINE
Year 2020,
Volume: 3 Issue: 2, 96 - 107, 04.08.2020
Emin Tarakçı
,
Emine Can
,
Ahmet Ebrar Sakallı
,
Gökmen Tak
Abstract
Ergonomi, fiziksel, çevresel ve psikolojik risk faktörlerini inceleyerek insanların makine ve çevre ile uyumluluğunu araştıran ve geliştiren çok disiplinli çalışma grubudur. Ergonominin temel amacı, çalışanların sağlığını ve güvenliğini sağlamak ve iş verimliliğini arttırmaktır (atıl kapasitede düşüş, üretimde artış, ürün kalitesinde artış gibi). Çünkü; çalışanları sağlıklı ve güvenli bir şekilde çalıştırmak iş verimliliğinde artış sağlar. Bu çalışmada, bir işletmenin seçilen üretim hattında REBA yöntemi ile ergonomik risk analizi yapılmıştır ve iyileştirme önerileri sunulmuştur. Çalışma kümesini üretim hattında çalışan 30 düz işçi oluşturmaktadır. Yapılan REBA analizi sonucunda, üretim sürecinin %66,6'sı orta riskte ve %33,4'ü yüksek risk altında olduğu gözlenmiştir. Yapılacak iyileştirme çalışmaları sonucunda ergonomik risklerin azalacağı, üretim ve verimlilikte artış olması beklenmektedir.
References
- Referans1: Adams, P. S. (2005). Selecting Ergonomic Analysis Tools. American Society of Safety Engineers. ASSE Professional Development Conference and Exposition, 12-15 June, New Orleans, Louisiana.
- Referans2: Akay, D., Dağdeviren, M., & Kurt, M. (2003). Çalışma Duruşlarının Ergonomik Analizi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 18(3), 73- 84.
- Referans3: Anttonen, H., Pekkarinen, A., & Niskanen, J. (2009). Safety at work in cold environments and prevention of cold stress. Industrial Health, 47(3), 254–261. https://doi.org/10.2486/indhealth.47.254
- Referans4: Ashraf, M., Hussain, N.D., Hashmi, S.F., Hasan, S.A., 2005. Noise-induced hearing loss– an occupational hazard. Indian Journal of Otology 11, 17–21.
- Referans5: Axelsson, J., The use of some ergonomics methods as tools in quality improvement, Proceedings of the 13 the International Conference on Production Research, p.721-723, 1995. Tel Aviv, Israel: Freund Publishing House.
- Referans6: Berquer, R., Smith, W. D., & Davis, S. (2002). An ergonomic study of the optimum operating table height for laparoscopic surgery. Surgical endoscopy, 16(3), 416–421. https://doi.org/10.1007/s00464-001-8190-y.
- Referans7: Brage, S., Nygård, J. F., & Tellnes, G. (1998). The gender gap in musculoskeletal-related long-term sickness absence in Norway. Scandinavian journal of social medicine, 26(1), 34–43. https://doi.org/10.1177/14034948980260010901.
- Referans8: Claudon, L., Desbrosses, K., Gilles, M. A., Pichené-Houard, A., Remy, O., & Wild, P. (2020). Temporal leeway: can it help to reduce the biomechanical load for older workers performing repetitive light assembly tasks?. Applied Ergonomics, 86, 103081. Advance online publication. https://doi.org/10.1016/j.apergo.2020.103081
- Referans9: De Jong, A. M., Vink, P., & de Kroon, J. C. (2003). Reasons for adopting technological innovations reducing physical workload in bricklaying. Ergonomics, 46(11), 1091–1108. https://doi.org/10.1080/0014013031000111202
- Referans10: Dul, J., Bruder, R., Buckle, P., Carayon, P., Falzon, P., Marras, W. S., Wilson, J. R., & van der Doelen, B. (2012). A strategy for human factors/ergonomics: developing the discipline and profession. Ergonomics, 55(4), 377–395. https://doi.org/10.1080/00140139.2012.661087
- Referans11: Fang, H.-L., Chen, R.C., Fang, H.-P, & Xu, Q. (2007). An ergonomic approach to an investigation into the risk factors leading to work-related musculoskeletal disorders for Taiwanese hairdressers. Proceedings of International Association of Societies of Design Research IASDR. 2007. Seoul, Korea.
- Referans12: García-Herrero, S., Mariscal, M.A., et al., 2012. Working conditions, psychological/ physical symptoms and occupational accidents. Bayesian network models. Safety Science 50, 1760–1774. https://doi.org/10.1016/j.ssci.2012.04.005
- Referans13: Güler Ç. Ergonomiye Giriş, Çevre Sağlığı Temel Kaynak Dizisi No. 45, Sağlık Projesi Genel Koordinatörlüğü, 1997, Ankara.
- Referans14: Ghahramani, B., 2000. A model to analyze ergonomics working conditions. International Journal of Occupational Safety and Ergonomics: JOSE 6, 223–236. https://doi.org/10.1080/10803548.2000.11076453
- Referans15: Ghosh, T., Das, B., & Gangopadhyay, S. (2010). Work-related Musculoskeletal Disorder: An Occupational Disorder of the Goldsmiths in India. Indian journal of community medicine: official publication of Indian Association of Preventive & Social Medicine, 35(2), 321–325. https://doi.org/10.4103/0970-0218.66890
- Referans16: Hess, J. A., Hecker, S., Weinstein, M., & Lunger, M. (2004). A participatory ergonomics intervention to reduce risk factors for low-back disorders in concrete laborers. Applied Ergonomics, 35(5), 427–441. https://doi.org/10.1016/j.apergo.2004.04.003
Referans17: Hoyos, C.G. (1995), Occupational Safety: Progress in Understanding the Basic Aspects of Safe and Unsafe Behaviour. Applied Psychology, 44: 233-250. https://doi.org/10.1111/j.1464-0597.1995.tb01078.x
- Referans18: Hignett, S., & McAtamney, L. (2000). Rapid entire body assessment (REBA). Applied Ergonomics, 31(2), 201–205. https://doi.org/10.1016/s0003-6870(99)00039-3
- Referans19: Kaya, M, Güzel, D, Çubukçu, B. (2011). Ilıca Şeker Fabrikası Çalışanlarının İş Memnuniyeti, Ergonomik Çalışma Koşulları ve İş Stresi Yönünden İncelenmesi. Atatürk Üniversitesi İktisadi ve İdari Bilimler Dergisi, 25 (2), 51-60. https://dergipark.org.tr/tr/pub/atauniiibd/issue/2702/35641
- Referans20: Makhbul, Z. M., Idrus D., Rani M. R. A. Perhubungan Antara Stesen Kerja Ergonomic Dan Stress: Kajian Terhadap Operatörü Pengeluaran Di Organisasi Multinational Di Malezya. Jurnal Teknologi, 48(E) Jun 2008: 49–69.https://sainshumanika.utm.my/index.php/sainshumanika/article/view/310
- Referans21: Martín, J. E., Rivas, T., Matías, J. M., Taboada, J., & Argüelles, A. (2009). A Bayesian network analysis of workplace accidents caused by falls from a height.SafetyScience,47(2), 206-214. https://doi.org/10.1016/j.ssci.2008.03.004
- Referans22: Melamed, S., Ben-Avi, I., Luz, J., & Green, M. S. (1995). Objective and subjective work monotony: effects on job satisfaction, psychological distress, and absenteeism in blue-collar workers. The Journal of applied psychology, 80(1), 29–42. https://doi.org/10.1037/0021-9010.80.1.29
- Referans23: Morabito, M., Cecchi, L., Crisci, A., Modesti, P. A., & Orlandini, S. (2006). Relationship between work-related accidents and hot weather conditions in Tuscany (central Italy). Industrial Health, 44(3), 458–464. https://doi.org/10.2486/indhealth.44.458
- Referans24: Sakallı, A. E. (2019). A tipi ve B tipi kişilik özelliğine sahip bireylerde iş doyumu ve kazalanma arasındaki ilişkinin incelenmesi. OHS Academy İş Sağlığı ve Güvenliği Akademi Dergisi, 2(1), 11-31. https://dergipark.org.tr/en/pub/ohsacademy/issue/44841/503695
- Referans25: Takala, J. (2002). Decent work, safe work, and the worldwide regulatory framework. Work in the Global Village, , 79-86. Retrieved from www.scopus.com
- Referans26: Woolf, A. D., & Pfleger, B. (2003). Burden of major musculoskeletal conditions. Bulletin of the World Health Organization, 81(9), 646–656.