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RECOVERY OF BORON WASTES WITH INORGANIC ACID

Year 2024, Volume: 25 Issue: 1, 14 - 26, 28.03.2024
https://doi.org/10.18038/estubtda.1209824

Abstract

Approximately 73-74% of boron mineral reserves all over the world are located in the Western Anatolian region of Turkey, in the provinces of Eskişehir, Kütahya, Balıkesir, and Bursa. The most intense minerals extracted from these fields are colemanite, ulexite, and tincal minerals, respectively. The general principle in the recovery of these minerals is to extract the raw ore and obtain it by size reduction processes of concentrates in high grade. In addition to concentrates, boric acid (H3BO3) production is also possible in Balıkesir and Kütahya. The production of this acid in question includes a series of processes from dissolution with sulfuric acid at high temperatures to crystallization. In this study, except for the aforementioned high concentrations, boron recovery from clay waste, which is high in boron content and is collected from plant waste ponds, is investigated. For this purpose, ulexite-colemanite-containing slime wastes of the Bigadiç (Balıkesir) Plant were dissolved in 7% solids at 60°C in different sulfuric acid concentrations (1-6% H2SO4) and were obtained with 83-97% B2O3 recovery. When the boron wastes are evaluated, issues such as the discovery and establishment of a new waste pond/dam will be solved, the valuable content in the wastes will be recovered, and the environmental problems of boron and other contents in clay will be eliminated. This article includes information about the characterization of the structure by considering the dissolution of boron and other compounds, as well as obtaining boric acid from inorganic acid and boron wastes.

References

  • [1] Kılınç E, Mordoğan H, Tanrıverdi M. Bor Minerallerinin Önemi, Potansiyeli, Üretimi ve Ekonomisi (in Turkish). In: 4. Industrial Mineral Symposium. Izmir, Turkey; 2001:226–235.
  • [2] Kilic AM, Kilic O, Andac I, Celik AG. Investigation of Possibilities on Usage of Low Grade Boron in Sectoral Areas/Düşük tenörlü borların sektörel alanda kullanım olanaklarının araştırılması (in Turkish). In: 4. Industrial Boron Symposium. Eskişehir, Turkey; 2009:35–42.
  • [3] Helvacı C. Bor Yataklarini İçeren Neojen Havzalarinin Jeoloji̇ Özelli̇kleri̇: Yataklarin Genel Değerlendi̇rmesi̇ ve Gelecek Öngörüsü,Türki̇ye. Maden Tetkik ve Arama Dergisi 2015; 0(151). doi:10.19076/mta.75175.
  • [4] Helvaci C. Geological Features of Neogene Basins Hosting Borate Deposits, West Anatolia, Turkey. In: 71st Geological Congress of Turkey; 2018:28–31.
  • [5] Helvacı C. Chapter 11 Turkish Borate Deposits: Geological Setting, Genesis and Overview of the Deposits. In: Mineral Resources of Turkey, Modern Approaches in Solid Earth Sciences, 16; 2019:535–597.
  • [6] Helvacı C. Turkish borate deposits : Geological setting, economic importance and boron policy/ Türkiye Borat Yatakları: Jeolojik Konumu, Ekonomik Önemi ve Bor Politikası (in Turkish). In: 5th Industrial Minerals Symp. İzmir, Turkey; 2004:11–27.
  • [7] Guyaguler T. Türkiye Bor Potansiyeli (in Turkish). 4. Industrial Mineral Symposium 2001:18–19.
  • [8] Bilal C. Kolemanitin Sülfürik Asit ile Reaksiyon Kinetiğinin İncelenmesi/The reaction kinetics of colemanite with sulfuric acid (in Turkish). 2003.
  • [9] Arslan V, Bayat O. Kolemanit Cevherinden Oksalik Asit Liçi ile Borik Asit Eldesi/Production of Boric Acid From Colemanite Ore by Oxalic Acid Leaching(in Turkish). Journal of Underground Resources/Yer Altı Kaynakları Dergisi 2016; (10):11–20.
  • [10] Helvaci C. Borate deposits: An overview and future forecast with regard to mineral deposits. Journal of Boron 2017; 2(2):59–70.https://dergipark.org.tr/boron/issue/31236/302668Accessed.
  • [11] Yoğurtcuoğlu E. Usage of acetic acid for boric acid production from boron wastes. Niğde Ömer Halisdemir University Journal of Engineering Sciences 2022; 11(3):819–825. doi:10.28948/ngmuh.
  • [12] Gülsoy Ö, Ergün L, Can M, Mergen A, Ergül T, Aydın T. Bigadiç bor konsantratörü için alternatif zenginleştime yöntemi (in Turkish). In: 3. International Boron Symposium. Ankara, Turkiye; 2006:307–313.
  • [13] Helvacı C. Bor madenciliğinde işletme, zenginleştirme ve pazarlama sorunları, Mining, Dressing and Marketing problems of Borate Minerals (in Turkish). In: 3rd International Boron Symposium. Ankara, Turkiye; 2006:559–571.
  • [14] Kipçak I, Özdemir M. Recovery of boron from the clay waste of boron industry by leaching. International Journal of Chemical Reactor Engineering 2012; 10(1). doi:10.1515/1542-6580.2468.
  • [15] Şener S, Özbayoǧlu G. Separation of ulexite from colemanite by calcination. Minerals Engineering 1995; 8(6):697–704. doi:10.1016/0892-6875(95)00030-T.
  • [16] Elevli B, Yaman İ, Laratte B. Estimation of the Turkish Boron Exportation to Europe. Mining 2022; 2(2):155–169.
  • [17] Evcin A, Ersoy B, Kavas T, Arsoy Z. Emet Borik Asit Fabrikası Atıklarının Farklı Katkılarla Sinterlenebilirliğinin Araştırılması Investigation on the Sinterability of Emet Boric Acid Factory Waste with Different Additives. 2015; (May).
  • [18] Boncukcuoglu R, Yilmaz MT, Kocakerim MM, Tosunoglu V. Utilization of borogypsum as set retarder in Portland cement production. Cement and Concrete Research 2002; 32(3):471–475. doi:10.1016/S0008-8846(01)00711-6.
  • [19] Kalafatoğlu İE, Örs N, Özdemir SS. Hisarcık kolemanitinin sülfürik asitle çözünme davranışı (in Turkish). In: IV. Ulusal Kimya Mühendisliği Kongresi. Istanbul, Turkey; 2000:263–268.
  • [20] Yoğurtcuoğlu E, Dalgali O. Evaluation of Bigadiç Colemanite and Ulexite Slurry Wastes by Heap Leach/Bigadiç kolemanit ve üleksit şlam atıklarının yığın liçi ile değerlendirilmesi (in Turkish). In: International Boron Symposium. Nevşehir, Turkiye; 2019:102–106.
  • [21] Liu Y, Shi P, Mei X, Jiang M. Separation of boron and magnesium by stepwise crystallization of sulfuric acid leachate of high-magnesium borate minerals. Hydrometallurgy 2021; 204(March):105703. doi:10.1016/j.hydromet.2021.105703.
  • [22] Tunç M, Yapici S, Kocakerim M, Yartasi A. The dissolution kinetics of ulexite in sulphuric acid solutions. Chemical and Biochemical Engineering Quarterly 2001; 15(4):175–180.
  • [23] Gür A, Selçuk A. Studies on dissolution mechanism of ulexite in sulphuric acid. Asian Journal of Chemistry 2007; 19(5):3345–3352.
  • [24] Gür A. Dissolution mechanism of colemanite in sulphuric acid solutions. Korean Journal of Chemical Engineering 2007; 24(4):588–591. doi:10.1007/s11814-007-0007-9.
  • [25] Kuşkay Çelikoyan B, Bulutcu AN. Kolemanitten yeni bir yöntemle borik asit üretim prosesinin geliştirilmesi/Development of a new method for the boric acid production process from colemanite ore (in Turkish). İTU Journal 2010; 9(2):15–26.
  • [26] İpeksever S, Yalçin A, Gönen M. Extraction of Boric Acid From Ulexite Mineral By Supercritical CO2. In: 12.International Symp. on Supercritical Fluids. France; 2018:219–227.
  • [27] Olufemi AS, Azeez MA, Olayebi OO. Process Intensification of Colemanite Leaching Using Sulfuric Acid in a Batch Process Intensification of Colemanite Leaching Using Sulfuric Acid in a Batch Reactor. International Journal of Engineering Research and General Science 2016; 4(November):149–160.
  • [28] Bayca SU. Microwave radiation leaching of colemanite in sulfuric acid solutions. Separation and Purification Technology 2013; 105:24–32. doi:10.1016/j.seppur.2012.11.014.
  • [29] Bentli İ, Özdemir O, Çelik MS, Ediz N. Bor atıkları ve değerlendirme stratejileri (in Turkish). In: 1 st International Boron Symp.; 2002:250–255.
  • [30] Oruç F, Sabah E, Erkan ZE. Türkiye’de Bor Atıklarını Sektörel Bazda Değerlendirme Stratejileri/Evaluation Strategies of Boron Tailings according to Sector (in Turkish). In: II. Uluslararası Bor Sempozyumu; 2004:385–392.
  • [31] Sabah E, Oruç F. Bor Atıklarının Değerlendirilmesine Yönelik Türkiye’de Yapılan Bilimsel Araştırmalar. 2004; (February 2015).
  • [32] Baydır AT, Erdoğan Y. Dissolution Of The Rubidium From Eti Mine Kırka Boron Management Waste. Afyon Kocatepe University Journal of Sciences and Engineering 2013; 13(2):13–20. doi:10.5578/fmbd.6511.
  • [33] Mahdy MA, El-Hussaini OM, A Wahab GM, El-Shahat MF. Extraction of Boric Acid from Bittern Solutions of Qaron Lake, Egypt by Ion Exchange. 2004:23–25.http://www.maden.org.tr/resimler/ekler/772c1b987f1f6d8_ek.pdf?fbclid=IwAR15VUYViExVEHf78VzbylccznfqgXiHcV-FOPz9Xj6aVYyjz0-IKIi6t4UAccessed.
  • [34] Bulutcu AN, Ertekin CO, Kuskay Celikoyan MB. Impurity control in the production of boric acid from colemanite in the presence of propionic acid. Chemical Engineering and Processing: Process Intensification 2008; 47(12):2270–2274. doi:10.1016/j.cep.2007.12.012.
  • [35] Taylan N, Gürbüz H, Bulutcu AN. Effects of ultrasound on the reaction step of boric acid production process from colemanite. Ultrasonics Sonochemistry 2007; 14(5):633–638. doi:10.1016/j.ultsonch.2006.11.001.
  • [36] Göktepe F. Bigadiç bor atıklarının flotasyonla zenginleştirilebilirliğinin ön araştırması/Concentration Study of Bigadiç Boron Tailings by Flotation (in Turkish). In: 2nd International Boron Symposium. Eskişehir, Turkey; 2004:81–86.
  • [37] Yoğurtcuoğlu E. The Production of Boric Acid With Citric Acid From Bigadic Bor Wastes (in Turkish) Bigadiç Bor Atıklarından Sitrik Asit İle Borik Asit Elde Edilmesi. In: 1st Intarnational Conference on Environment, Technology and Management (ICETEM). Niğde, Turkiye; 2019:1054–1060.
  • [38] Yoğurtcuoğlu E. The citric acid leaching of boron process wastes. Canadian Metallurgical Quarterly 2023; 62(4):773–790. doi:10.1080/00084433.2022.2131132.
  • [39] Batar T, Bayca S, Solak O, Sayin E, Can E, Kahraman B. Bor Cevheri ve Atıklarının Seramik Duvar Karosu Yapısında Etkileri/Effects of boron ore and its tailings to the ceramic wall tile structure (in Turkish). In: 6th International Industrial Minerals Symposium. İzmir, Turkey; 2007:328–333.
  • [40] Sayin E, Batar T, Solak O, Yamik A, Tufan MB. Tinkal Cevheri ve Bor Atıklarının Seramik Yapıştırıcısı ve Su Yalıtım Harcında Kullanımı/Use of tincal ore and boron tailings in ceramic paste and water insulating monitor (in Turkish). In: 6th International Industrial Minerals Symposium. İzmir, Turkey; 2007:428–437.

RECOVERY OF BORON WASTES WITH INORGANIC ACID

Year 2024, Volume: 25 Issue: 1, 14 - 26, 28.03.2024
https://doi.org/10.18038/estubtda.1209824

Abstract

Approximately 73-74% of boron mineral reserves all over the world are located in the Western Anatolian region of Turkey, in the provinces of Eskişehir, Kütahya, Balıkesir, and Bursa. The most intense minerals extracted from these fields are colemanite, ulexite, and tincal minerals, respectively. The general principle in the recovery of these minerals is to extract the raw ore and obtain it by size reduction processes of concentrates in high grade. In addition to concentrates, boric acid (H3BO3) production is also possible in Balıkesir and Kütahya. The production of this acid in question includes a series of processes from dissolution with sulfuric acid at high temperatures to crystallization. In this study, except for the aforementioned high concentrations, boron recovery from clay waste, which is high in boron content and is collected from plant waste ponds, is investigated. For this purpose, ulexite-colemanite-containing slime wastes of the Bigadiç (Balıkesir) Plant were dissolved in 7% solids at 60°C in different sulfuric acid concentrations (1-6% H2SO4) and were obtained with 83-97% B2O3 recovery. When the boron wastes are evaluated, issues such as the discovery and establishment of a new waste pond/dam will be solved, the valuable content in the wastes will be recovered, and the environmental problems of boron and other contents in clay will be eliminated. This article includes information about the characterization of the structure by considering the dissolution of boron and other compounds, as well as obtaining boric acid from inorganic acid and boron wastes.

References

  • [1] Kılınç E, Mordoğan H, Tanrıverdi M. Bor Minerallerinin Önemi, Potansiyeli, Üretimi ve Ekonomisi (in Turkish). In: 4. Industrial Mineral Symposium. Izmir, Turkey; 2001:226–235.
  • [2] Kilic AM, Kilic O, Andac I, Celik AG. Investigation of Possibilities on Usage of Low Grade Boron in Sectoral Areas/Düşük tenörlü borların sektörel alanda kullanım olanaklarının araştırılması (in Turkish). In: 4. Industrial Boron Symposium. Eskişehir, Turkey; 2009:35–42.
  • [3] Helvacı C. Bor Yataklarini İçeren Neojen Havzalarinin Jeoloji̇ Özelli̇kleri̇: Yataklarin Genel Değerlendi̇rmesi̇ ve Gelecek Öngörüsü,Türki̇ye. Maden Tetkik ve Arama Dergisi 2015; 0(151). doi:10.19076/mta.75175.
  • [4] Helvaci C. Geological Features of Neogene Basins Hosting Borate Deposits, West Anatolia, Turkey. In: 71st Geological Congress of Turkey; 2018:28–31.
  • [5] Helvacı C. Chapter 11 Turkish Borate Deposits: Geological Setting, Genesis and Overview of the Deposits. In: Mineral Resources of Turkey, Modern Approaches in Solid Earth Sciences, 16; 2019:535–597.
  • [6] Helvacı C. Turkish borate deposits : Geological setting, economic importance and boron policy/ Türkiye Borat Yatakları: Jeolojik Konumu, Ekonomik Önemi ve Bor Politikası (in Turkish). In: 5th Industrial Minerals Symp. İzmir, Turkey; 2004:11–27.
  • [7] Guyaguler T. Türkiye Bor Potansiyeli (in Turkish). 4. Industrial Mineral Symposium 2001:18–19.
  • [8] Bilal C. Kolemanitin Sülfürik Asit ile Reaksiyon Kinetiğinin İncelenmesi/The reaction kinetics of colemanite with sulfuric acid (in Turkish). 2003.
  • [9] Arslan V, Bayat O. Kolemanit Cevherinden Oksalik Asit Liçi ile Borik Asit Eldesi/Production of Boric Acid From Colemanite Ore by Oxalic Acid Leaching(in Turkish). Journal of Underground Resources/Yer Altı Kaynakları Dergisi 2016; (10):11–20.
  • [10] Helvaci C. Borate deposits: An overview and future forecast with regard to mineral deposits. Journal of Boron 2017; 2(2):59–70.https://dergipark.org.tr/boron/issue/31236/302668Accessed.
  • [11] Yoğurtcuoğlu E. Usage of acetic acid for boric acid production from boron wastes. Niğde Ömer Halisdemir University Journal of Engineering Sciences 2022; 11(3):819–825. doi:10.28948/ngmuh.
  • [12] Gülsoy Ö, Ergün L, Can M, Mergen A, Ergül T, Aydın T. Bigadiç bor konsantratörü için alternatif zenginleştime yöntemi (in Turkish). In: 3. International Boron Symposium. Ankara, Turkiye; 2006:307–313.
  • [13] Helvacı C. Bor madenciliğinde işletme, zenginleştirme ve pazarlama sorunları, Mining, Dressing and Marketing problems of Borate Minerals (in Turkish). In: 3rd International Boron Symposium. Ankara, Turkiye; 2006:559–571.
  • [14] Kipçak I, Özdemir M. Recovery of boron from the clay waste of boron industry by leaching. International Journal of Chemical Reactor Engineering 2012; 10(1). doi:10.1515/1542-6580.2468.
  • [15] Şener S, Özbayoǧlu G. Separation of ulexite from colemanite by calcination. Minerals Engineering 1995; 8(6):697–704. doi:10.1016/0892-6875(95)00030-T.
  • [16] Elevli B, Yaman İ, Laratte B. Estimation of the Turkish Boron Exportation to Europe. Mining 2022; 2(2):155–169.
  • [17] Evcin A, Ersoy B, Kavas T, Arsoy Z. Emet Borik Asit Fabrikası Atıklarının Farklı Katkılarla Sinterlenebilirliğinin Araştırılması Investigation on the Sinterability of Emet Boric Acid Factory Waste with Different Additives. 2015; (May).
  • [18] Boncukcuoglu R, Yilmaz MT, Kocakerim MM, Tosunoglu V. Utilization of borogypsum as set retarder in Portland cement production. Cement and Concrete Research 2002; 32(3):471–475. doi:10.1016/S0008-8846(01)00711-6.
  • [19] Kalafatoğlu İE, Örs N, Özdemir SS. Hisarcık kolemanitinin sülfürik asitle çözünme davranışı (in Turkish). In: IV. Ulusal Kimya Mühendisliği Kongresi. Istanbul, Turkey; 2000:263–268.
  • [20] Yoğurtcuoğlu E, Dalgali O. Evaluation of Bigadiç Colemanite and Ulexite Slurry Wastes by Heap Leach/Bigadiç kolemanit ve üleksit şlam atıklarının yığın liçi ile değerlendirilmesi (in Turkish). In: International Boron Symposium. Nevşehir, Turkiye; 2019:102–106.
  • [21] Liu Y, Shi P, Mei X, Jiang M. Separation of boron and magnesium by stepwise crystallization of sulfuric acid leachate of high-magnesium borate minerals. Hydrometallurgy 2021; 204(March):105703. doi:10.1016/j.hydromet.2021.105703.
  • [22] Tunç M, Yapici S, Kocakerim M, Yartasi A. The dissolution kinetics of ulexite in sulphuric acid solutions. Chemical and Biochemical Engineering Quarterly 2001; 15(4):175–180.
  • [23] Gür A, Selçuk A. Studies on dissolution mechanism of ulexite in sulphuric acid. Asian Journal of Chemistry 2007; 19(5):3345–3352.
  • [24] Gür A. Dissolution mechanism of colemanite in sulphuric acid solutions. Korean Journal of Chemical Engineering 2007; 24(4):588–591. doi:10.1007/s11814-007-0007-9.
  • [25] Kuşkay Çelikoyan B, Bulutcu AN. Kolemanitten yeni bir yöntemle borik asit üretim prosesinin geliştirilmesi/Development of a new method for the boric acid production process from colemanite ore (in Turkish). İTU Journal 2010; 9(2):15–26.
  • [26] İpeksever S, Yalçin A, Gönen M. Extraction of Boric Acid From Ulexite Mineral By Supercritical CO2. In: 12.International Symp. on Supercritical Fluids. France; 2018:219–227.
  • [27] Olufemi AS, Azeez MA, Olayebi OO. Process Intensification of Colemanite Leaching Using Sulfuric Acid in a Batch Process Intensification of Colemanite Leaching Using Sulfuric Acid in a Batch Reactor. International Journal of Engineering Research and General Science 2016; 4(November):149–160.
  • [28] Bayca SU. Microwave radiation leaching of colemanite in sulfuric acid solutions. Separation and Purification Technology 2013; 105:24–32. doi:10.1016/j.seppur.2012.11.014.
  • [29] Bentli İ, Özdemir O, Çelik MS, Ediz N. Bor atıkları ve değerlendirme stratejileri (in Turkish). In: 1 st International Boron Symp.; 2002:250–255.
  • [30] Oruç F, Sabah E, Erkan ZE. Türkiye’de Bor Atıklarını Sektörel Bazda Değerlendirme Stratejileri/Evaluation Strategies of Boron Tailings according to Sector (in Turkish). In: II. Uluslararası Bor Sempozyumu; 2004:385–392.
  • [31] Sabah E, Oruç F. Bor Atıklarının Değerlendirilmesine Yönelik Türkiye’de Yapılan Bilimsel Araştırmalar. 2004; (February 2015).
  • [32] Baydır AT, Erdoğan Y. Dissolution Of The Rubidium From Eti Mine Kırka Boron Management Waste. Afyon Kocatepe University Journal of Sciences and Engineering 2013; 13(2):13–20. doi:10.5578/fmbd.6511.
  • [33] Mahdy MA, El-Hussaini OM, A Wahab GM, El-Shahat MF. Extraction of Boric Acid from Bittern Solutions of Qaron Lake, Egypt by Ion Exchange. 2004:23–25.http://www.maden.org.tr/resimler/ekler/772c1b987f1f6d8_ek.pdf?fbclid=IwAR15VUYViExVEHf78VzbylccznfqgXiHcV-FOPz9Xj6aVYyjz0-IKIi6t4UAccessed.
  • [34] Bulutcu AN, Ertekin CO, Kuskay Celikoyan MB. Impurity control in the production of boric acid from colemanite in the presence of propionic acid. Chemical Engineering and Processing: Process Intensification 2008; 47(12):2270–2274. doi:10.1016/j.cep.2007.12.012.
  • [35] Taylan N, Gürbüz H, Bulutcu AN. Effects of ultrasound on the reaction step of boric acid production process from colemanite. Ultrasonics Sonochemistry 2007; 14(5):633–638. doi:10.1016/j.ultsonch.2006.11.001.
  • [36] Göktepe F. Bigadiç bor atıklarının flotasyonla zenginleştirilebilirliğinin ön araştırması/Concentration Study of Bigadiç Boron Tailings by Flotation (in Turkish). In: 2nd International Boron Symposium. Eskişehir, Turkey; 2004:81–86.
  • [37] Yoğurtcuoğlu E. The Production of Boric Acid With Citric Acid From Bigadic Bor Wastes (in Turkish) Bigadiç Bor Atıklarından Sitrik Asit İle Borik Asit Elde Edilmesi. In: 1st Intarnational Conference on Environment, Technology and Management (ICETEM). Niğde, Turkiye; 2019:1054–1060.
  • [38] Yoğurtcuoğlu E. The citric acid leaching of boron process wastes. Canadian Metallurgical Quarterly 2023; 62(4):773–790. doi:10.1080/00084433.2022.2131132.
  • [39] Batar T, Bayca S, Solak O, Sayin E, Can E, Kahraman B. Bor Cevheri ve Atıklarının Seramik Duvar Karosu Yapısında Etkileri/Effects of boron ore and its tailings to the ceramic wall tile structure (in Turkish). In: 6th International Industrial Minerals Symposium. İzmir, Turkey; 2007:328–333.
  • [40] Sayin E, Batar T, Solak O, Yamik A, Tufan MB. Tinkal Cevheri ve Bor Atıklarının Seramik Yapıştırıcısı ve Su Yalıtım Harcında Kullanımı/Use of tincal ore and boron tailings in ceramic paste and water insulating monitor (in Turkish). In: 6th International Industrial Minerals Symposium. İzmir, Turkey; 2007:428–437.
There are 40 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Emine Yoğurtcuoğlu 0000-0002-9961-8809

Publication Date March 28, 2024
Published in Issue Year 2024 Volume: 25 Issue: 1

Cite

AMA Yoğurtcuoğlu E. RECOVERY OF BORON WASTES WITH INORGANIC ACID. Eskişehir Technical University Journal of Science and Technology A - Applied Sciences and Engineering. March 2024;25(1):14-26. doi:10.18038/estubtda.1209824