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ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ

Year 2004, Volume: 2 Issue: 3, 113 - 118, 16.06.2004

Ulaş Çaydaş , Ahmet Hasçalık

Abstract




Elektro
– kimyasal işleme yöntemi, kimyasal reaksiyonlar neticesinde anodik kutuptaki
işlenecek parçanın yüzeyinden metal atomlarının katotik kutuptaki takım
üzerinden geçirilen doğru akım yardımıyla parçalanarak iyon forma
dönüştürülmesi ve bu iyonların elektrolit olarak adlandırılan sıvı yardımıyla
metal iyonu şeklinde işleme bölgesinden uzaklaştırılması şeklinde talaş
kaldıran bir alışılmamış imalat yöntemidir.




Bu
teorik çalışmada, yeni bir modern imalat yöntemi olan elektro – kimyasal işleme
yöntemi tanıtılarak, yöntemin işlem parametreleri hakkında bilgi verilmiş ve
konuyla ilgili güncel bazı çalışmalardan örnekler verilerek yöntemin talaş
kaldırma mekanizması ve işlem koşulları belirlenmiş ve uygulama alanları
saptanmıştır.




Keywords

Elektro – Kimyasal İşleme İşlem Parametreleri

References

  • idea.metu.edu.tr/program/aiy.
  • J. Wilson, Practice and theory of electrochemical machining (1971) 79 – 161.
  • K.P. Rajurkar, “Nontraditional Manufacturing Processes”, Handbook of Design, Manufacturing and Automation, (Ed. R.C. Dorf, A. Kusrak), John Wiley & Sons. Inc., NewYork, ABD, 1992, s:211-2411.
  • Çakır, O., Altan, E, “Elektrokimyasal İşleme Yöntemi”, Metal-Makina Dergisi, Sayı:56, 1994, s:40-46.
  • K. Chikamori, Possibilities of electrochemical machining, Int. Jpn. Soc. Prec. Engg. 32 (1) (1998) 37 – 38.
  • A.K.M. De Silva, H.S.J. Atlena, J.A. McGeough, Precision ECM by process modelling, Ann. CIRP 49 (1) (2000) 151 – 155.
  • Der – Tau Chin, J., Electrochem. Soc. 119 (1972) 1043.
  • M.A. LaBoda, A.J. Chartrand, J.P. Hoare, C.R. Wiese, Kao- Wen Mao, J., Electrochem. Soc. 120 (1973) 643.
  • B. Bhattacharyya, J. Munda., “ Experimental investigation on the influence of electrochemical machining parameters on machining rate and accuracy in micromachining domain” International Journal of Machine Tools and Manufacture 43 (2003) 1301 – 1310.
  • H. Hocheng, Y.H.Sun, S.C.Lin, P.S.Kao, “A material analysis of electrochemical machining using flat – end cathode”, Journal of Materials Procssing Technology 140 (2003) 264 – 268.
  • J. Kozak, “ Computer simulation system for electrochemical shaping”, Journal of Materials Procssing Technology 109 (2001) 354 – 359. T. Haish, E. Mittemeijer, J.W. Schultze, “ Electrochemical machining of the steel 100Cr6 in aqueous NaCl and NaNO3 solitions: microstructure of surface films formed by carbides”, Electrochimica Acta 47 (2001) 235 – 241.
  • S.Sarkar, S.Mitra, B. Bhattacharyya, “ Mathematical modelling for controlled electrochemical deburring (ECD)”, Journal of Materials Procssing Technology (2004) In press.
  • Yuan – Long Chen, S.M.Zhu, S.J.Lee, J.C.Wang, “ The technology combined electrochemical mechanical polishing”, Journal of Materials Procssing Technology 140 (2003) 203 – 205.
  • S. J. Lee, Y.M. Lee and M.F.Du “ The polishing mechanism of electrochemical mechanical polishing technology”, Journal of Materials Procssing Technology 140 (2003) 280 – 286.
  • B. Bhattacharyya, J. Munda., “ Experimental investigation into electrochemical m,cromachining (EMM) process”, Journal of Materials Procssing Technology 140 (2003) 287 – 291.
  • A.R.Mount, D. Clifton, P. Howarth and A. Sherlock, “ An integrated strategy for materials characterisiation and process simulation in electrochemical machining”, Journal of Materials Procssing Technology 138 (2003) 449 – 454.
  • D.Zhu and H.Y. Xu, “ Improvement of electrochemical machining accuracy by using dual pole tool”, Journal of Materials Procssing Technology 129 (2002) 15 – 18.
  • J. C. Fang, J. Z. Jin, W. J. Xu and Y. Y. Shi, “ Magnetic electrochemical finishing machining”, Journal of Materials Procssing Technology 129 (2002) 283 – 287.
  • D. Clifton, A.R. Mount, G.M. Alder and D. Jardine, “ Ultrasonic measurement of the inter – electrode gap in electrochemcial machining”, International Journal of Machine Tools and Manufacture 42 (2002) 1259 – 1267.
  • A. Kulkarni, R. Sharan and G. K. Lal, “ An experimental study of discharge mechanism in electrochemical discharge machining”, International Journal of Machine Tools and Manufacture 42 (2002) 1121 – 1127.
  • H. Ramasawmy and L. Blunt, “ 3D surface topography assessment of the effect of different electrolytes during electrochemical polishing of EDM surfaces”, International Journal of Machine Tools and Manufacture 42 (2002) 567 – 574.
  • D. Itzhak and T. Greenberg, “ Titanium alloy grade 7 under the influance of micro – organisms in diluted NaBr solution”, Materials science and Engineering A 302 (2001) 135 – 140.
  • J. McGeough, Principles of electrochemical machining, Chapman and Hall, London, 1974.
  • I. Rousar, K. Micka, A. Kimla, Electrochemical Enginering, Academia, Praha, 1986.
  • www. meil.pw.edu.pl / ecm.
  • McGeogh, J., A., Principles of Electrochemical Machining, Chapman and Hall, London, 1974.
  • Davydov, A.,D., and Kozak, J.: High Rate Electrochemical Shaping. Nauka, Moscow, 1990. (in Russian)
  • Metals Handbook Ninth Edition Vol.16 ASM Int., 1989.
  • M. Datta, D. Harris, Electrochim. Acta 42 (1997) 3007

Year 2004, Volume: 2 Issue: 3, 113 - 118, 16.06.2004

Ulaş Çaydaş , Ahmet Hasçalık

Abstract

References

  • idea.metu.edu.tr/program/aiy.
  • J. Wilson, Practice and theory of electrochemical machining (1971) 79 – 161.
  • K.P. Rajurkar, “Nontraditional Manufacturing Processes”, Handbook of Design, Manufacturing and Automation, (Ed. R.C. Dorf, A. Kusrak), John Wiley & Sons. Inc., NewYork, ABD, 1992, s:211-2411.
  • Çakır, O., Altan, E, “Elektrokimyasal İşleme Yöntemi”, Metal-Makina Dergisi, Sayı:56, 1994, s:40-46.
  • K. Chikamori, Possibilities of electrochemical machining, Int. Jpn. Soc. Prec. Engg. 32 (1) (1998) 37 – 38.
  • A.K.M. De Silva, H.S.J. Atlena, J.A. McGeough, Precision ECM by process modelling, Ann. CIRP 49 (1) (2000) 151 – 155.
  • Der – Tau Chin, J., Electrochem. Soc. 119 (1972) 1043.
  • M.A. LaBoda, A.J. Chartrand, J.P. Hoare, C.R. Wiese, Kao- Wen Mao, J., Electrochem. Soc. 120 (1973) 643.
  • B. Bhattacharyya, J. Munda., “ Experimental investigation on the influence of electrochemical machining parameters on machining rate and accuracy in micromachining domain” International Journal of Machine Tools and Manufacture 43 (2003) 1301 – 1310.
  • H. Hocheng, Y.H.Sun, S.C.Lin, P.S.Kao, “A material analysis of electrochemical machining using flat – end cathode”, Journal of Materials Procssing Technology 140 (2003) 264 – 268.
  • J. Kozak, “ Computer simulation system for electrochemical shaping”, Journal of Materials Procssing Technology 109 (2001) 354 – 359. T. Haish, E. Mittemeijer, J.W. Schultze, “ Electrochemical machining of the steel 100Cr6 in aqueous NaCl and NaNO3 solitions: microstructure of surface films formed by carbides”, Electrochimica Acta 47 (2001) 235 – 241.
  • S.Sarkar, S.Mitra, B. Bhattacharyya, “ Mathematical modelling for controlled electrochemical deburring (ECD)”, Journal of Materials Procssing Technology (2004) In press.
  • Yuan – Long Chen, S.M.Zhu, S.J.Lee, J.C.Wang, “ The technology combined electrochemical mechanical polishing”, Journal of Materials Procssing Technology 140 (2003) 203 – 205.
  • S. J. Lee, Y.M. Lee and M.F.Du “ The polishing mechanism of electrochemical mechanical polishing technology”, Journal of Materials Procssing Technology 140 (2003) 280 – 286.
  • B. Bhattacharyya, J. Munda., “ Experimental investigation into electrochemical m,cromachining (EMM) process”, Journal of Materials Procssing Technology 140 (2003) 287 – 291.
  • A.R.Mount, D. Clifton, P. Howarth and A. Sherlock, “ An integrated strategy for materials characterisiation and process simulation in electrochemical machining”, Journal of Materials Procssing Technology 138 (2003) 449 – 454.
  • D.Zhu and H.Y. Xu, “ Improvement of electrochemical machining accuracy by using dual pole tool”, Journal of Materials Procssing Technology 129 (2002) 15 – 18.
  • J. C. Fang, J. Z. Jin, W. J. Xu and Y. Y. Shi, “ Magnetic electrochemical finishing machining”, Journal of Materials Procssing Technology 129 (2002) 283 – 287.
  • D. Clifton, A.R. Mount, G.M. Alder and D. Jardine, “ Ultrasonic measurement of the inter – electrode gap in electrochemcial machining”, International Journal of Machine Tools and Manufacture 42 (2002) 1259 – 1267.
  • A. Kulkarni, R. Sharan and G. K. Lal, “ An experimental study of discharge mechanism in electrochemical discharge machining”, International Journal of Machine Tools and Manufacture 42 (2002) 1121 – 1127.
  • H. Ramasawmy and L. Blunt, “ 3D surface topography assessment of the effect of different electrolytes during electrochemical polishing of EDM surfaces”, International Journal of Machine Tools and Manufacture 42 (2002) 567 – 574.
  • D. Itzhak and T. Greenberg, “ Titanium alloy grade 7 under the influance of micro – organisms in diluted NaBr solution”, Materials science and Engineering A 302 (2001) 135 – 140.
  • J. McGeough, Principles of electrochemical machining, Chapman and Hall, London, 1974.
  • I. Rousar, K. Micka, A. Kimla, Electrochemical Enginering, Academia, Praha, 1986.
  • www. meil.pw.edu.pl / ecm.
  • McGeogh, J., A., Principles of Electrochemical Machining, Chapman and Hall, London, 1974.
  • Davydov, A.,D., and Kozak, J.: High Rate Electrochemical Shaping. Nauka, Moscow, 1990. (in Russian)
  • Metals Handbook Ninth Edition Vol.16 ASM Int., 1989.
  • M. Datta, D. Harris, Electrochim. Acta 42 (1997) 3007
There are 29 citations in total.

Details

Primary Language Turkish
Journal Section Articles
Authors

Ulaş Çaydaş

Ahmet Hasçalık

Publication Date June 16, 2004
Published in Issue Year 2004 Volume: 2 Issue: 3

Cite

APA Çaydaş, U., & Hasçalık, A. (2004). ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ. Fırat Üniversitesi Doğu Araştırmaları Dergisi, 2(3), 113-118.
AMA Çaydaş U, Hasçalık A. ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ. (DAD). June 2004;2(3):113-118.
Chicago Çaydaş, Ulaş, and Ahmet Hasçalık. “ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ”. Fırat Üniversitesi Doğu Araştırmaları Dergisi 2, no. 3 (June 2004): 113-18.
EndNote Çaydaş U, Hasçalık A (June 1, 2004) ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ. Fırat Üniversitesi Doğu Araştırmaları Dergisi 2 3 113–118.
IEEE U. Çaydaş and A. Hasçalık, “ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ”, (DAD), vol. 2, no. 3, pp. 113–118, 2004.
ISNAD Çaydaş, Ulaş - Hasçalık, Ahmet. “ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ”. Fırat Üniversitesi Doğu Araştırmaları Dergisi 2/3 (June 2004), 113-118.
JAMA Çaydaş U, Hasçalık A. ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ. (DAD). 2004;2:113–118.
MLA Çaydaş, Ulaş and Ahmet Hasçalık. “ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ”. Fırat Üniversitesi Doğu Araştırmaları Dergisi, vol. 2, no. 3, 2004, pp. 113-8.
Vancouver Çaydaş U, Hasçalık A. ELEKTRO – KİMYASAL İŞLEME YÖNTEMİ. (DAD). 2004;2(3):113-8.