Research Article
Ezerek Parlatma Yönteminin Inconel 718 Alaşımının Yüzey Kalitesi Üzerindeki Etkilerinin Araştırılması
Abstract
Ezerek parlatma yöntemi son yıllarda sıklıkla tercih edilen düşük maliyetli ve etkili bir yüzey iyileştirme yöntemidir. Yöntemde bir yuvarlanma elemanı iş parçası yüzeyine belirli bir kuvvetle bastırılarak yüzey üzerindeki düzensizlikler soğuk deformasyona uğratılarak giderilir. Böylece yüzey pürüzlülükleri giderilerek yüzey kalitesi artırılır. Bu çalışmada Inconel 718 alaşımından tornalama yöntemiyle imal edilmiş numuneler ezerek parlatma işlemine tabi tutulmuşlardır. İşlemde baskı kuvveti, ilerleme miktarı ve paso sayısı parametreleri 4’er farklı seviyede değiştirilmiş ve bu parametrelerin yüzey kalitesi üzerindeki etkileri deneysel olarak inceleniştir. Taguchi L16 deneysel tasarım yaklaşımı benimsenen çalışmada yüzey pürüzlülüklerin ortalama % 94,29 oranında iyileştirildiği tespit edilmiştir. Öte yandan Sinyal/Gürültü oranı analizinden elde edilen veriler neticesinde yüzey pürüzlülüğü iyileşeme oranı (YPİO) üzerinde en etkili parametrenin paso sayısı olduğu ve bunu sırasıyla ilerleme miktarı ve baskı kuvveti parametrelerinin takip ettiği tespit edilmiştir.
Keywords
Supporting Institution
Erciyes Üniversitesi Bilimsel Araştırma Projeleri Koordinatörlüğü
Project Number
FKB-2021-11178
References
- F.Karaca, B. Aksakal. Effect of the TiBN Coating on a HSS Drill When Drilling the MA8M Mg Alloy. Materials and Technology 2016; 50; 75-79.
- Taşliyan A, Acarer M, Şeker U, Gökkaya H, Demir B. The Effect Of Cutting Parameters On Cutting Force During the Processing Of Inconel 718 Super Alloy. J. Fac. Eng. Arch. Gazi Univ 2007; 22: 1–5.
- Mahesh K, Philip J.T, Joshi S.N, Kuriachen B, Machinability of Inconel 718: A critical review on the impact of cutting temperatures. Mater. Manuf. Process 2021; 36; 753–791.
- Aytaç A, Azteki̇n K, Inconel 718 Alaşımının Seramik Takımla Tornada İşlenebilirliğine Etki Eden Faktörlerin Taguchi Methodu İle Araştırılması. Sci. J. Turkish Mil. Acad 2019; 29; 229–246.
- Reddy T.K, Kosaraju S, Nuka R, Experimental study and optimization of turning Inconel 718 using coated and uncoated inserts. Mater. Today Proc 2019; 19; 512–516.
- Ezugwu E.O, Key improvements in the machining of difficult-to-cut aerospace superalloys. Int. J. Mach. Tools Manuf 2005; 45; 1353–1367.
- Özek C, Hasçalık A, Çaydaş U, Karaca F, Ünal E, Turning of AISI 304 Austenitic Stainless Steel, Sigma J. Eng. Nat. Sci 2006; 2; 117-121.
- Zhou J, Bushlya V, Avdovic P, Ståhl J.E, Study of surface quality in high speed turning of Inconel 718 with uncoated and coated CBN tools. Int. J. Adv. Manuf. Technol 2011; 581; 141–151.
- Motorcu A.R, Nikel Esaslı Süperalaşımların ve Titanyum Alaşımlarının İşlenebilirliği 1. Bölüm: Sinterlenmiş Karbür Takımların Performanslarının Değerlendirilmesi. Erciyes Üniversitesi Fen Bilim. Enstitüsü Derg 2009; 25; 302–330.
- Zeilmann R.P, Fontanive F, Soares R.M, Wear mechanisms during dry and wet turning of Inconel 718 with ceramic tools. Int. J. Adv. Manuf. Technol 2017; 92;2705:2714.
- Akkurt A, Ovalı İ, Ezme ve Geleneksel Bitirme İşlemlerinin Al 6061 Alüminyum Alaşımı Parçaların Yüzey Pürüzlülüğü ve Daireselliği Üzerine Etkisi. Pamukkale Üniversitesi Mühendislik Bilim. Derg 2009; 15; 371–382.
- Özkan S, Sürtünme karıştırma kaynağı ile birleştirilen parçalarda haddeleme (burnishing) ile yüzeylerin işlenmesi, haddelemenin yüzey pürüzlülüğü ve sertleşmeye etkisinin incelenmesi. Yüksek Lisans Tezi, Gazi Üniversitesi, Ankara, Türkiye, 2006.
- Luca L, Investigations into the Use of Ball-Burnishing of Hardened Steel Components as a Finishing Process. PhD Thesis, University of Toledo, Toledo, USA, 2002.
- Shen X, Gong X, Wang B, He J, Xu C, Su G, Surface properties enhancement of Inconel 718 alloy by ultrasonic roller burnishing coupled with heat treatment. Arch. Civ. Mech. Eng 2021; (21); 1–17.
- Casarin S.J, De Angelo Sanchez L.E, Bianchi E.C, Scalon V.L, Fragelli R.L, De Godoi E.L, Cindra Fonseca M.D.P, Effect of burnishing on Inconel 718 workpiece surface heated by infrared radiation. Mater. Manuf. Process2021; 36; 1853–1864.
- Sequera A, Fu C.H, Guo Y.B, Wei X.T, Surface integrity of Inconel 718 by ball burnishing. J. Mater. Eng. Perform. 2014; 23; 3347–3353.
- López De Lacalle L.N, Lamikiz A, Sánchez J.A, Arana J.L, The effect of ball burnishing on heat-treated steel and Inconel 718 milled surfaces. Int. J. Adv. Manuf. Technol. 2006; 329; 958–968.
- Yaman N, Sunay N, Kaya M, Kaynak Y, Enhancing Surface Integrity of Additively Manufactured Inconel 718 by Roller Burnishing Process, Procedia CIRP. 2022; 108; 681–686.
- Hua Y, Liu Z, Wang B, Hou X, Surface modification through combination of finish turning with low plasticity burnishing and its effect on fatigue performance for Inconel 718, Surf. Coatings Technol 2019; 375; 508–517.
- Özek C, Ünal E, Optimization and Modeling of Angular Deep Drawing Processfor Square Cups, Mater. Manuf. Processes 2011; 26; 1117-1125.
- Hassan A.M, The effects of ball- and roller-burnishing on the surface roughness and hardness of some non-ferrous metals, J. Mater. Process. Technol 1997; 72; 385–391.
- Yen Y.C, Sartkulvanich P, Altan T, Finite element modeling of roller burnishing process, CIRP Ann. - Manuf. Technol 2005; 54; 237–240.
- El-Axir M.H, An investigation into roller burnishing, Int. J. Mach. Tools Manuf 2000; 40; 1603–1617.
- Loh N.H, Tam S.C, Effects of ball burnishing parameters on surface finish—A literature survey and discussion, Precis. Eng 1988; 10; 215–220.
- Neema M, Pandey P.C, Investıgatıon of the Performance Characteristics of Cold-Worked Machined Surfaces, Wear 1980; 60; 157–166.
Year 2023,
, 333 - 342, 28.03.2023
Abstract
The roller burnishing method is a low-cost and effective surface improvement method that has been frequently preferred in recent years. In the method, a rolling element is pressed against the workpiece surface with a certain force, and the irregularities on the surface are removed by cold deformation. Thus, surface roughness is removed and surface quality is increased. In this study, samples manufactured from Inconel 718 alloy by turning method were subjected to burnishing process. In the process, the compression force, feed rate and number of passes parameters were changed at 4 different levels and the effects of these parameters on the surface quality were investigated experimentally. In the study, in which Taguchi L16 experimental design approach was adopted, it was determined that the surface roughness was improved by an average of 94.29%. On the other hand, as a result of the data obtained from the Signal/Noise ratio analysis, it was determined that the most effective parameter on the surface roughness improvement ratio was the number of passes, followed by the feed rate and compression force parameters, respectively.
Keywords
Project Number
FKB-2021-11178
References
- F.Karaca, B. Aksakal. Effect of the TiBN Coating on a HSS Drill When Drilling the MA8M Mg Alloy. Materials and Technology 2016; 50; 75-79.
- Taşliyan A, Acarer M, Şeker U, Gökkaya H, Demir B. The Effect Of Cutting Parameters On Cutting Force During the Processing Of Inconel 718 Super Alloy. J. Fac. Eng. Arch. Gazi Univ 2007; 22: 1–5.
- Mahesh K, Philip J.T, Joshi S.N, Kuriachen B, Machinability of Inconel 718: A critical review on the impact of cutting temperatures. Mater. Manuf. Process 2021; 36; 753–791.
- Aytaç A, Azteki̇n K, Inconel 718 Alaşımının Seramik Takımla Tornada İşlenebilirliğine Etki Eden Faktörlerin Taguchi Methodu İle Araştırılması. Sci. J. Turkish Mil. Acad 2019; 29; 229–246.
- Reddy T.K, Kosaraju S, Nuka R, Experimental study and optimization of turning Inconel 718 using coated and uncoated inserts. Mater. Today Proc 2019; 19; 512–516.
- Ezugwu E.O, Key improvements in the machining of difficult-to-cut aerospace superalloys. Int. J. Mach. Tools Manuf 2005; 45; 1353–1367.
- Özek C, Hasçalık A, Çaydaş U, Karaca F, Ünal E, Turning of AISI 304 Austenitic Stainless Steel, Sigma J. Eng. Nat. Sci 2006; 2; 117-121.
- Zhou J, Bushlya V, Avdovic P, Ståhl J.E, Study of surface quality in high speed turning of Inconel 718 with uncoated and coated CBN tools. Int. J. Adv. Manuf. Technol 2011; 581; 141–151.
- Motorcu A.R, Nikel Esaslı Süperalaşımların ve Titanyum Alaşımlarının İşlenebilirliği 1. Bölüm: Sinterlenmiş Karbür Takımların Performanslarının Değerlendirilmesi. Erciyes Üniversitesi Fen Bilim. Enstitüsü Derg 2009; 25; 302–330.
- Zeilmann R.P, Fontanive F, Soares R.M, Wear mechanisms during dry and wet turning of Inconel 718 with ceramic tools. Int. J. Adv. Manuf. Technol 2017; 92;2705:2714.
- Akkurt A, Ovalı İ, Ezme ve Geleneksel Bitirme İşlemlerinin Al 6061 Alüminyum Alaşımı Parçaların Yüzey Pürüzlülüğü ve Daireselliği Üzerine Etkisi. Pamukkale Üniversitesi Mühendislik Bilim. Derg 2009; 15; 371–382.
- Özkan S, Sürtünme karıştırma kaynağı ile birleştirilen parçalarda haddeleme (burnishing) ile yüzeylerin işlenmesi, haddelemenin yüzey pürüzlülüğü ve sertleşmeye etkisinin incelenmesi. Yüksek Lisans Tezi, Gazi Üniversitesi, Ankara, Türkiye, 2006.
- Luca L, Investigations into the Use of Ball-Burnishing of Hardened Steel Components as a Finishing Process. PhD Thesis, University of Toledo, Toledo, USA, 2002.
- Shen X, Gong X, Wang B, He J, Xu C, Su G, Surface properties enhancement of Inconel 718 alloy by ultrasonic roller burnishing coupled with heat treatment. Arch. Civ. Mech. Eng 2021; (21); 1–17.
- Casarin S.J, De Angelo Sanchez L.E, Bianchi E.C, Scalon V.L, Fragelli R.L, De Godoi E.L, Cindra Fonseca M.D.P, Effect of burnishing on Inconel 718 workpiece surface heated by infrared radiation. Mater. Manuf. Process2021; 36; 1853–1864.
- Sequera A, Fu C.H, Guo Y.B, Wei X.T, Surface integrity of Inconel 718 by ball burnishing. J. Mater. Eng. Perform. 2014; 23; 3347–3353.
- López De Lacalle L.N, Lamikiz A, Sánchez J.A, Arana J.L, The effect of ball burnishing on heat-treated steel and Inconel 718 milled surfaces. Int. J. Adv. Manuf. Technol. 2006; 329; 958–968.
- Yaman N, Sunay N, Kaya M, Kaynak Y, Enhancing Surface Integrity of Additively Manufactured Inconel 718 by Roller Burnishing Process, Procedia CIRP. 2022; 108; 681–686.
- Hua Y, Liu Z, Wang B, Hou X, Surface modification through combination of finish turning with low plasticity burnishing and its effect on fatigue performance for Inconel 718, Surf. Coatings Technol 2019; 375; 508–517.
- Özek C, Ünal E, Optimization and Modeling of Angular Deep Drawing Processfor Square Cups, Mater. Manuf. Processes 2011; 26; 1117-1125.
- Hassan A.M, The effects of ball- and roller-burnishing on the surface roughness and hardness of some non-ferrous metals, J. Mater. Process. Technol 1997; 72; 385–391.
- Yen Y.C, Sartkulvanich P, Altan T, Finite element modeling of roller burnishing process, CIRP Ann. - Manuf. Technol 2005; 54; 237–240.
- El-Axir M.H, An investigation into roller burnishing, Int. J. Mach. Tools Manuf 2000; 40; 1603–1617.
- Loh N.H, Tam S.C, Effects of ball burnishing parameters on surface finish—A literature survey and discussion, Precis. Eng 1988; 10; 215–220.
- Neema M, Pandey P.C, Investıgatıon of the Performance Characteristics of Cold-Worked Machined Surfaces, Wear 1980; 60; 157–166.
There are 25 citations in total.
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | MBD |
| Authors | |
| Project Number | FKB-2021-11178 |
| Publication Date | March 28, 2023 |
| Submission Date | January 3, 2023 |
| Published in Issue | Year 2023 |