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FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu

Year 2025, Volume: 40 Issue: 1, 11 - 28, 16.08.2024

Ezgi Selen Can , Emre Ayhan , Mustafa Yurdakul , Yusuf Tansel İç

https://doi.org/10.17341/gazimmfd.1363157

Abstract

Eriyik biriktirme modelleme yöntemi (FDM), malzeme filamentlerinin katmanlı olarak birleştirilmesini temel alan ve günümüzde 3B baskı olarak bilinen ve yaygınlaşan eklemeli imalat yöntemlerinden biridir. Ancak, havacılık sanayinde FDM ile üretilmiş olan parçaların istenilen boyutsal ve geometrik tolerans değerlerine sahip olmadığı görülmektedir. Bu sebeple FDM yöntemi ile üretilen parçaların istenilen tolerans değerlerine getirilmesi için farklı imalat yöntemleri kullanılmaktadır. Bu çalışmada FDM ile prototipleme ve üretim takımlarında (kaynak, delik delme, sabitleme) yaygın olarak kullanılan polikarbonat malzemeden imal edilen plakalar üzerindeki deliklerin tolerans değerlerinin iyileştirilmesine yönelik deneyler yapılmış ve TOPSIS yöntemi yardımıyla en iyi işleme parametreleri tespit edilmiştir.

Keywords

Eriyik biriktirme modelleme yöntemi FDM Polikarbonat malzeme TOPSIS.

References

  • 1. Guo, N., Leu, M. C., Additive manufacturing: technology, applications and research needs. Frontiers of Mechanical Engineering, 8 (3), 215-243, 2013.
  • 2. ASTM F2792-12a., Standard Terminology for Additive Manufacturing Technologies. ASTM International, 1-3, 2012.
  • 3. Calignano, F., Manfredi, D., Ambrosio, E.P., Biamino, S., Lombardi, M., Atzeni, E., Salmi, A., Minetola, P., Iuliano, L., and Fino, P., Overview on additive manufacturing technologies. Proceedings of the IEEE, 105, 593-612, 2017.
  • 4. Bikas, H., Stavropoulos, P., and Chryssolouris, G., Additive manufacturing methods and modelling approaches: a critical review. The International Journal of Advanced Manufacturing Technology, 83, 389-405, 2016.
  • 5. Özsoy, K., Duman, B., ve Gültekin, D., İ., Havacılık, uzay ve savunma sanayi için eklemeli imalat ile metal parça imalatı. 4th international congress on 3d printing (additive manufacturing) technologies and digital industry, 462-471, 2019.
  • 6. Başçı Ü.G., Yamanoğlu R., Yeni Nesil Üretim Teknolojisi: FDM ile Eklemeli İmalat. Int. J. of 3D Printing Tech. Dig. Ind., 5 (2), 339-352, 2021.
  • 7. Başçı Ü.G., Yamanoğlu R., Eklemeli Metal İmalat Teknolojileri ve Uygulama Alanları. Uluslararası Marmara Fen ve Sosyal Bilimler Kongresi, 307-314, 2020.
  • 8. Mazurchevici, A., Nedelcu, D., & Popa, R., Additive manufacturing of composite materials by FDM technology: A review. Indian Journal of Engineering and Materials Sciences, 27, 179-192, 2020.
  • 9. Bikas, H., Stavropoulos, P., and Chryssolouris, G., Additive manufacturing methods and modellingapproaches: a critical review. The International Journal of Advanced Manufacturing Technology, 83 (1), 389-405, 2015.
  • 10. Smith, W.C., Dean R.W., Structural characteristics of fused deposition modeling polycarbonate material. Polymer Testing, 32, 1306–1312, 2013.
  • 11. Hill, N., Haghi M., Deposition direction-dependent failure criteria for fused deposition modeling polycarbonate. Rapid Prototyping Journal, 20 (3), 221–227, 2014.
  • 12. Domingo-Espin, M., Puigoriol-Forcada, J.M., Garcia-Granada, A., Llumà, J., Borros S., Reyes G., Mechanical property characterization and simulation of fused deposition modeling Polycarbonate parts. Materials & Design, 83, 670–677, 2015.
  • 13. Santhakumar, J., Maggirwar, R., Gollapudi, S., Karthekeyan, S., Kalra, N., Enhancing Impact Strength of Fused Deposition Modeling Built Parts using Polycarbonate Material. Indian Journal of Science and Technology, 9 (34), 1-6, 2016.
  • 14. Miller, A.T., Safranski, D.L., Smith, K.E., Sycks, D.G., Guldberg R.E., Gall, K., Fatigue of injection molded, and 3D printed polycarbonate urethane in solution. Polymer, 108, 121-134, 2017.
  • 15. Salazar-Martín, A.G., Pérez, M.A., García-Granada, A., Reyes, G., Puigoriol-Forcada, J.M., A study of creep in polycarbonate fused deposition modelling parts. Materials and Design, 141, 414–425, 2018.
  • 16. Sneha, P., Balamurugan, K., Jyothi, Y. and Krishnan, S., Microdrilling Studies PLA/Bronze Composite Samples Printed Using Fused Deposition Model. Advances in Materials Science and Engineering, 2023, 1-14, 2023.
  • 17. Ergene, B., Ispartalı, H. ve Karakılınç, U., Impact behavior of PET-G parts produced by fused deposition modelling depending on layer height and test temperature, Journal of the Faculty of Engineering and Architecture of Gazi University, 38 (3), 1345-1360, 2023.
  • 18. Ergene, B. ve Yalçın, B., Investigation on mechanical performances of various cellular structures produced with fused deposition modeling (FDM), Journal of the Faculty of Engineering and Architecture of Gazi University, 38 (1), 201-218, 2022.
  • 19. Puigoriol-Forcada, J.M., Alsina A., Salazar-Martín, A.G., Gomez-Gras, G., Perez, M.A., Flexural fatigue properties of polycarbonate fused-deposition modelling specimens. Materials and Design, 155, 414–421, 2018.
  • 20. Dey A, Yodo N., A Systematic Survey of FDM Process Parameter Optimization and Their Influence on Part Characteristics. Journal of Manufacturing and Materials Processing, 3 (3), 64, 2019.
  • 21. Chinchanikar, S., Shinde, S., Shaikh, A., Gaikwad, V., & Ambhore, N. H., Multi-objective optimization of FDM using hybrid genetic algorithm-based multi-criteria decision-making (MCDM) techniques. Journal of The Institution of Engineers (India): Series D, 1-15, 2023.
  • 22. Bhowmik, S., Parameters optimization of FDM for the quality of prototypes using an integrated MCDM approach. In Additive Manufacturing Technologies from an Optimization Perspective, IGI Global, 199-220, 2019.
  • 23. Gómez-Gras, G., Pérez, M.A., Fábregas-Moreno, J. and Reyes-Pozo, G., Experimental study on the accuracy and surface quality of printed versus machined holes in PEI Ultem 9085 FDM specimens. Rapid Prototyping Journal, 27 (11), 1-12, 2021.
  • 24. Stratasys PC (Polycarbonate) FDM Thermoplastic Filament properties, Working document, 1-10.
  • 25. Aamir, M., Tolouei-Rad, M., Giasin, K., & Nosrati, A., Recent advances in drilling of carbon fiber–reinforced polymers for aerospace applications: A Review. The International Journal of Advanced Manufacturing Technology, 105 (5-6), 2289–2308, 2019.
  • 26. ACCUD. SR400 Yüzey Pürüzlülük Cihazı Teknik Dokümanı. http://accud.in/products/pdf/SR400.pdf. 02/01/2024.
  • 27. Yurdakul M., İç Y., An Illustrative Study Aımed to Measure And Rank Performance of Turkish Automotive Companies Using TOPSIS, Journal of the Faculty of Engineering and Architecture of Gazi University, 18 (1), 1-18, 2003.
  • 28. Lalegani Dezaki, M., Mohd Ariffin, M. K. A., & Baharuddin, B. T. H. T., Experimental Study of Drilling 3D Printed Polylactic Acid (PLA) in FDM Process. Fused Deposition Modeling Based 3D Printing, 85-106, 2021.

Year 2025, Volume: 40 Issue: 1, 11 - 28, 16.08.2024

Ezgi Selen Can , Emre Ayhan , Mustafa Yurdakul , Yusuf Tansel İç

https://doi.org/10.17341/gazimmfd.1363157

Abstract

References

  • 1. Guo, N., Leu, M. C., Additive manufacturing: technology, applications and research needs. Frontiers of Mechanical Engineering, 8 (3), 215-243, 2013.
  • 2. ASTM F2792-12a., Standard Terminology for Additive Manufacturing Technologies. ASTM International, 1-3, 2012.
  • 3. Calignano, F., Manfredi, D., Ambrosio, E.P., Biamino, S., Lombardi, M., Atzeni, E., Salmi, A., Minetola, P., Iuliano, L., and Fino, P., Overview on additive manufacturing technologies. Proceedings of the IEEE, 105, 593-612, 2017.
  • 4. Bikas, H., Stavropoulos, P., and Chryssolouris, G., Additive manufacturing methods and modelling approaches: a critical review. The International Journal of Advanced Manufacturing Technology, 83, 389-405, 2016.
  • 5. Özsoy, K., Duman, B., ve Gültekin, D., İ., Havacılık, uzay ve savunma sanayi için eklemeli imalat ile metal parça imalatı. 4th international congress on 3d printing (additive manufacturing) technologies and digital industry, 462-471, 2019.
  • 6. Başçı Ü.G., Yamanoğlu R., Yeni Nesil Üretim Teknolojisi: FDM ile Eklemeli İmalat. Int. J. of 3D Printing Tech. Dig. Ind., 5 (2), 339-352, 2021.
  • 7. Başçı Ü.G., Yamanoğlu R., Eklemeli Metal İmalat Teknolojileri ve Uygulama Alanları. Uluslararası Marmara Fen ve Sosyal Bilimler Kongresi, 307-314, 2020.
  • 8. Mazurchevici, A., Nedelcu, D., & Popa, R., Additive manufacturing of composite materials by FDM technology: A review. Indian Journal of Engineering and Materials Sciences, 27, 179-192, 2020.
  • 9. Bikas, H., Stavropoulos, P., and Chryssolouris, G., Additive manufacturing methods and modellingapproaches: a critical review. The International Journal of Advanced Manufacturing Technology, 83 (1), 389-405, 2015.
  • 10. Smith, W.C., Dean R.W., Structural characteristics of fused deposition modeling polycarbonate material. Polymer Testing, 32, 1306–1312, 2013.
  • 11. Hill, N., Haghi M., Deposition direction-dependent failure criteria for fused deposition modeling polycarbonate. Rapid Prototyping Journal, 20 (3), 221–227, 2014.
  • 12. Domingo-Espin, M., Puigoriol-Forcada, J.M., Garcia-Granada, A., Llumà, J., Borros S., Reyes G., Mechanical property characterization and simulation of fused deposition modeling Polycarbonate parts. Materials & Design, 83, 670–677, 2015.
  • 13. Santhakumar, J., Maggirwar, R., Gollapudi, S., Karthekeyan, S., Kalra, N., Enhancing Impact Strength of Fused Deposition Modeling Built Parts using Polycarbonate Material. Indian Journal of Science and Technology, 9 (34), 1-6, 2016.
  • 14. Miller, A.T., Safranski, D.L., Smith, K.E., Sycks, D.G., Guldberg R.E., Gall, K., Fatigue of injection molded, and 3D printed polycarbonate urethane in solution. Polymer, 108, 121-134, 2017.
  • 15. Salazar-Martín, A.G., Pérez, M.A., García-Granada, A., Reyes, G., Puigoriol-Forcada, J.M., A study of creep in polycarbonate fused deposition modelling parts. Materials and Design, 141, 414–425, 2018.
  • 16. Sneha, P., Balamurugan, K., Jyothi, Y. and Krishnan, S., Microdrilling Studies PLA/Bronze Composite Samples Printed Using Fused Deposition Model. Advances in Materials Science and Engineering, 2023, 1-14, 2023.
  • 17. Ergene, B., Ispartalı, H. ve Karakılınç, U., Impact behavior of PET-G parts produced by fused deposition modelling depending on layer height and test temperature, Journal of the Faculty of Engineering and Architecture of Gazi University, 38 (3), 1345-1360, 2023.
  • 18. Ergene, B. ve Yalçın, B., Investigation on mechanical performances of various cellular structures produced with fused deposition modeling (FDM), Journal of the Faculty of Engineering and Architecture of Gazi University, 38 (1), 201-218, 2022.
  • 19. Puigoriol-Forcada, J.M., Alsina A., Salazar-Martín, A.G., Gomez-Gras, G., Perez, M.A., Flexural fatigue properties of polycarbonate fused-deposition modelling specimens. Materials and Design, 155, 414–421, 2018.
  • 20. Dey A, Yodo N., A Systematic Survey of FDM Process Parameter Optimization and Their Influence on Part Characteristics. Journal of Manufacturing and Materials Processing, 3 (3), 64, 2019.
  • 21. Chinchanikar, S., Shinde, S., Shaikh, A., Gaikwad, V., & Ambhore, N. H., Multi-objective optimization of FDM using hybrid genetic algorithm-based multi-criteria decision-making (MCDM) techniques. Journal of The Institution of Engineers (India): Series D, 1-15, 2023.
  • 22. Bhowmik, S., Parameters optimization of FDM for the quality of prototypes using an integrated MCDM approach. In Additive Manufacturing Technologies from an Optimization Perspective, IGI Global, 199-220, 2019.
  • 23. Gómez-Gras, G., Pérez, M.A., Fábregas-Moreno, J. and Reyes-Pozo, G., Experimental study on the accuracy and surface quality of printed versus machined holes in PEI Ultem 9085 FDM specimens. Rapid Prototyping Journal, 27 (11), 1-12, 2021.
  • 24. Stratasys PC (Polycarbonate) FDM Thermoplastic Filament properties, Working document, 1-10.
  • 25. Aamir, M., Tolouei-Rad, M., Giasin, K., & Nosrati, A., Recent advances in drilling of carbon fiber–reinforced polymers for aerospace applications: A Review. The International Journal of Advanced Manufacturing Technology, 105 (5-6), 2289–2308, 2019.
  • 26. ACCUD. SR400 Yüzey Pürüzlülük Cihazı Teknik Dokümanı. http://accud.in/products/pdf/SR400.pdf. 02/01/2024.
  • 27. Yurdakul M., İç Y., An Illustrative Study Aımed to Measure And Rank Performance of Turkish Automotive Companies Using TOPSIS, Journal of the Faculty of Engineering and Architecture of Gazi University, 18 (1), 1-18, 2003.
  • 28. Lalegani Dezaki, M., Mohd Ariffin, M. K. A., & Baharuddin, B. T. H. T., Experimental Study of Drilling 3D Printed Polylactic Acid (PLA) in FDM Process. Fused Deposition Modeling Based 3D Printing, 85-106, 2021.
There are 28 citations in total.

Details

Primary Language Turkish
Subjects Optimization Techniques in Mechanical Engineering
Journal Section Makaleler
Authors

Ezgi Selen Can 0000-0003-4846-0789

Emre Ayhan 0000-0002-3923-0992

Mustafa Yurdakul 0000-0002-1562-5738

Yusuf Tansel İç 0000-0001-9274-7467

Early Pub Date May 17, 2024
Publication Date August 16, 2024
Submission Date September 19, 2023
Acceptance Date January 28, 2024
Published in Issue Year 2025 Volume: 40 Issue: 1

Cite

APA Can, E. S., Ayhan, E., Yurdakul, M., İç, Y. T. (2024). FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 40(1), 11-28. https://doi.org/10.17341/gazimmfd.1363157
AMA Can ES, Ayhan E, Yurdakul M, İç YT. FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu. GUMMFD. August 2024;40(1):11-28. doi:10.17341/gazimmfd.1363157
Chicago Can, Ezgi Selen, Emre Ayhan, Mustafa Yurdakul, and Yusuf Tansel İç. “FDM yöntemi Ile üretilen Eklemeli Imalat parçaları için Delik Delme işlem Parametrelerinin Optimizasyonu”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 40, no. 1 (August 2024): 11-28. https://doi.org/10.17341/gazimmfd.1363157.
EndNote Can ES, Ayhan E, Yurdakul M, İç YT (August 1, 2024) FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 40 1 11–28.
IEEE E. S. Can, E. Ayhan, M. Yurdakul, and Y. T. İç, “FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu”, GUMMFD, vol. 40, no. 1, pp. 11–28, 2024, doi: 10.17341/gazimmfd.1363157.
ISNAD Can, Ezgi Selen et al. “FDM yöntemi Ile üretilen Eklemeli Imalat parçaları için Delik Delme işlem Parametrelerinin Optimizasyonu”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 40/1 (August 2024), 11-28. https://doi.org/10.17341/gazimmfd.1363157.
JAMA Can ES, Ayhan E, Yurdakul M, İç YT. FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu. GUMMFD. 2024;40:11–28.
MLA Can, Ezgi Selen et al. “FDM yöntemi Ile üretilen Eklemeli Imalat parçaları için Delik Delme işlem Parametrelerinin Optimizasyonu”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, vol. 40, no. 1, 2024, pp. 11-28, doi:10.17341/gazimmfd.1363157.
Vancouver Can ES, Ayhan E, Yurdakul M, İç YT. FDM yöntemi ile üretilen eklemeli imalat parçaları için delik delme işlem parametrelerinin optimizasyonu. GUMMFD. 2024;40(1):11-28.