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Alüminyum Magnezyum Alaşımlarının Sürtünme Karıştırma Kaynağı İle Kaynak Edilebilirliğinin Değerlendirilmesi

Year 2017, Volume: 5 Issue: 2, 191 - 209, 25.06.2017

Abstract

Hava, kara ve deniz taşımacılığında
kullanılan araçlarda sera gazı emisyonlarını azaltmanın ve enerji korunumu
artırmanın en iyi yollarından biri alüminyum ve magnezyum gibi daha hafif ve dayanıklı
malzemeler kullanmaktır. Fakat her iki metalin klasik ergitme kaynak yöntemleri
ile birleştirilmelerinin zor olması ve özel işlem gerektirmeleri Al ve Mg
alaşımlarının ortak yapılarda kullanımlarını sınırlandırmıştır. Bu çalışmada
sürtünme karıştırma kaynak (SKK) yöntemi kullanılarak Al/Mg alaşımlarının
birleştirilmesiyle ilgili yapılan çalışmalar değerlendirilerek, SKK yönteminin
de kullanılan değişkenlerin (ilerleme hızı, devir sayısı, eğim açısı, eksenel
dalma kuvveti, takım tasarımı, takım kaydırma mesafesi ve malzemelerin
pozisyonları); kaynak kalitesi, mikro yapı ve mekanik özellikler üzerine
etkileri incelenmiştir. Al/Mg malzeme çiftinin SKK yöntemi ile
birleştirilmesinde kaynak kalitesini etkileyen en önemli unsur birleşme
bölgesinde oluşan gevrek yapıdaki Al
3Mg2 (β) ve Al12Mg17 (γ)
intermetalik bileşiklerdir. Al/Mg alaşımların SKK yöntemi ile
birleştirilmesinde kaynak bölgesinin çekme dayanımı, ana metal Al alaşımının çekme
dayanımının % 60 üstünde oluşabilmektedir.

Supporting Institution

Gazi Üniversitesi Bilimsel Araştırma Projeleri Birimi

Project Number

59/2016-01

Thanks

Bu çalışma, Gazi Üniversitesi Bilimsel Araştırma Projeleri Birimi tarafından “BAP 59/2016-01” kodlu proje ile desteklenmiştir. Desteklerinden dolayı Gazi Üniversitesine teşekkür ederiz.

References

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Year 2017, Volume: 5 Issue: 2, 191 - 209, 25.06.2017

Abstract

Project Number

59/2016-01

References

  • Mehta, K. P. and Badheka, V. J., “Effects of tilt angle on the properties of dissimilar friction stir welding copper to aluminum”, Materials and Manufacturing Processes, Cilt 31, No 3, 255–263, 2016.
  • Mehta, K. P. and Badheka, V. J., “A review on dissimilar friction stir welding of copper to aluminum: process, properties and variants”, Materials and Manufacturing Processes, Cilt 31, No 3, 233–254, 2016.
  • Thomas, W., Nicholas, E., Needham, J., Murch M., Temple-Smith P. and Dawes C., “Friction stir butt welding”, İnternational Patent No. PCT/GB92/02203, GB Patent No. 9125978.8, 1991, U.S. Patent No. 5,460,317, 1995.
  • Mishra, R.S. and Ma, Z.Y. “Friction stir welding and processing”, Material Science and Engineering R, Cilt 50, No 1-2, 1–78, 2005. [5] Nandan, R., Debroy, T., Bhadeshia, B., “Recent advances in friction stir welding- process, weldment structure and properties”, Prog. Mater. Sci., Cilt 53, No 6, 980–1023, 2008.
  • Chen, Y.C. and Nakata, K., “Effect of the surface state of steel on the microstructure and mechanical properties of dissimilar metal lap joints of aluminum and steel by friction stir welding”, Metall. Mater. Trans. A, Cilt 39, No 8, 1985–1992, 2008.
  • Springer, H., Kostka, A., dos Santos, J. F. and Raabe, D., “Influence of intermetallic phases and Kirkendall-porosity on the mechanical properties of joints between steel and aluminium alloys”, Mater Sci Eng A, Cilt 528, No 13 – 14, 4630–4642, 2011.
  • Watanabe, T., Takayama, H. and Yanagisawa, A. “Joining of aluminum alloy to steel by friction stir welding”, J Mater Process Technol, Cilt 178, No 1 – 3, 342–349, 2006.
  • Chen, Y.C. and Nakata, K., “Effect of surface states of steel on microstructure and mechanical properties of lap joints of magnesium alloy and steel by friction stir welding”, Sci. Technol. Weld. Joining, Cilt 15, No 4, 293–298, 2010.
  • Galvao, I., Verdera, D., Gesto, D., Loureiro, A. and Rodrigues, D.M., “Influence of aluminium alloy type on dissimilar friction stir lap welding of aluminium to copper”, J. Mater. Process. Technol, Cilt 213, No 11, 1920–1928, 2013.
  • Liao, J. S., Yamamoto, N., Liu, H. and Nakata, K., “Microstructure at friction stir lap joint interface of pure titanium and steel” Mater. Lett., Cilt 64, No 21, 2317–2320, 2010.
  • Kostka, A., Coelho, R. S., Dos Santos, J. and Pyzalla, A. R., “Microstructure of friction stir welding of aluminium alloy to magnesium alloy”, Scr Mater, Cilt 60, No 11, 953–956, 2009.
  • Venkateswaran, P., Xu, Z. H., Li, X. and Reynolds, A. P., “Determination of mechanical properties of Al–Mg alloys dissimilar friction stir welded interface by indentation methods”, J Mater Sci, Cilt 44, No 15, 4140–4147, 2009.
  • Yutaka, S. S., Park, S. H. C., Masato, M. and Hiroyuki, K., “Constitutional liquation during dissimilar friction stir welding of Al and Mg alloys”, Scripta Mater, Cilt 50, No 9, 1233–1236, 2004.
  • Kurt, A., Boz, M. and Özdemir, M. “Sürtünme Karıştırma Kaynağında Kaynak Hızının Birleşebilirliğe Etkisi”, Gazi Üniv., Müh. Mim. Fak. Derg., Cilt 19, No 2, 191-197, 2004.
  • Zhang, Y. N., Cao, X., Larose, S. and Wanjara, P., “Review of tools for friction stir welding and processing”, Can. Metall. Q., Cilt 51, No 3:250–261, 2012.
  • Salih, O. S., Ou, H., Sun, W. and McCartney, D.G.,”A review of friction stir welding of aluminium matrix composites”, Materials and Design, Cilt 86, 61–71, 2015.
  • Külekçi, M. K. and Şik, A. “Sürtünme karıştırma kaynağı ile alüminyum alaşımı levhaların birleştirilmesi ve elde edilen kaynakli bağlantilarin özellikleri”, Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, Cilt 7, No 3, 70–75, 2003.
  • Külekçi, M. and Şik, A. “Effects of tool rotation and traverse speed on fatigue properties of friction stir welded AA1050-H18 aluminum alloy”, Archives of Metallurgy and Materials, Cilt 51, No 2, 213–216, 2006.
  • Cam, G. “Sürtünme karıştırma kaynağında kullanılan takımlardakı gelişmeler”, TMMOB M.M.O. “Kaynak Teknolojisi İV. Ulusal Kongre ve Sergisi”. 47-62, 2003.
  • Kurt, A., Boz, M. “The influence of stirrer geometry on bonding and mechanical properties in friction stir welding process”, Materials & Design, Cilt 25, No 4, 343-347, 2004.
  • Kurt, A., Boz, M., Özdemir, N. “Sürtünme Karıştırma Kaynağında Kaynak Hızının Birleşebilirliğe Etkisi”, G.Ü. Müh. Mim. Fak. Derg., Cilt 19, No 2, 191-197, 2004
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There are 87 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Tasarım ve Teknoloji
Authors

Musa Bilgin

Şener Karabulut

Ahmet Özdemir

Project Number 59/2016-01
Publication Date June 25, 2017
Submission Date October 14, 2016
Published in Issue Year 2017 Volume: 5 Issue: 2

Cite

APA Bilgin, M., Karabulut, Ş., & Özdemir, A. (2017). Alüminyum Magnezyum Alaşımlarının Sürtünme Karıştırma Kaynağı İle Kaynak Edilebilirliğinin Değerlendirilmesi. Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım Ve Teknoloji, 5(2), 191-209.

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