The Effect of Press Parameters on the Physical and Mechanical Properties of Cement-Bonded Particleboards Produced from Veneer Wastes

Year 2023, Volume: 8 Issue: 3, 300 - 305, 30.09.2023

Uğur Aras , Hüsnü Yel

https://doi.org/10.35229/jaes.1296776

Abstract

This study aims to investigate the effect of press temperature and time changes on the physical and mechanical properties of cement-bonded particleboards produced using poplar veneer wastes (Populus tremula L.). In this study, single-layer cement-bonded particleboards with a target density of 1200 kg/m3 and a size of 500 x 500 x 10 mm3 were produced using 5 different pressing parameters. The physical (moisture content, density, water absorption, and thickness swelling) and mechanical (modulus of rupture, modulus of elasticity, internal bond strength, and s screw withdrawal strength) properties of the produced boards were investigated. According to the results obtained, the changes in press time and temperature did not cause a significant change in the water absorption values, while the increase in the pressing time affected the thickness swelling values positively. While the mechanical properties increased with the increase of the pressing time, values suitable for the standard were obtained in all board groups. In addition, it was determined that the most suitable time for production was 24 hours and the temperature application did not have a significant effect on the board properties

Keywords

Cement bonded particleboards, veneer wastes, press parameters, Physico-mechanical properties

Kaplama Atıklarından Üretilen Çimentolu Yongalevhaların Fiziksel ve Mekanik Özelliklerine Pres Parametrelerinin Etkisi

Abstract

Bu çalışmanın amacı, kavak kaplama atıkları (Populus tremula L.) kullanılarak üretilen çimentolu yongalevhaların fiziksel ve mekanik özelliklerine pres sıcaklık ve süre değişiminin etkisinin araştırılmasıdır. Bu çalışmada, 5 farklı presleme parametresi kullanılarak 1200 kg/m3 hedef yoğunluğa ve 500 x 500 x 10 mm3 boyutlarına sahip tek tabakalı çimentolu yongalevhalar üretilmiştir. Üretilen levhaların fiziksel (rutubet içeriği, yoğunluk, su alma ve kalınlık artımı) ve mekanik (eğilme direnci, eğilmede elastikiyet modülü, yüzeye dik çekme direnci ve vida tutma direnci) özellikleri incelenmiştir. Elde edilen sonuçlara göre, pres süresi ve sıcaklıktaki değişimler su emme alma önemli bir değişikliğe neden olmazken, presleme süresindeki artış kalınlık artımı değerlerini olumlu yönde etkilemiştir. Pres süresinin artmasıyla mekanik özellikler artarken, tüm levha gruplarında standarda uygun değerler elde edilmiştir. Ayrıca üretim için en uygun zamanın 24 saat olduğu ve sıcaklık uygulamasının levha özellikleri üzerinde önemli bir etkisinin olmadığı belirlenmiştir.

Keywords

Çimentolu yongalevhalar, kaplama atıkları, pres parametreleri, fiziko-mekanik özellikler

References

• Aras, U., Kalaycıoğlu, H., Yel, H., Çok, A. (2019). Effect of cement and accelerator types on the physico- mechanical properties of cement-bonded particleboards. Journal of Anatolian Environmental and Animal Sciences, 4(4), 627-631. DOI: 10.35229/jaes.641542
• Arruda Filho, N.T.D., Dantas, C.P., Leal, A.F., Barbosa, N.P., Silva, C.G. & Alexandre, M.V. (2012). Resistência mecânica de compósitos cimentícios leves utilizando resíduos industriais e fibras de sisal. Revista Brasileira de Engenharia Agrícola e Ambiental, 16, 894-902. DOI: 10.1590/S1415- 43662012000800012
• Ashori, A., Tabarsa, T. & Sepahvand, S. (2012). Cement- bonded composite boards made from poplar strands. Construction and Building Materials, 26(1), 131- 134. DOI: 10.1016/j.conbuildmat.2011.06.001
• ASTM D1037. (2010). Standard test method for evaluating properties of wood-based fibres and particle panel materials, American Society for Testing and Materials, USA.
• Del Menezzi, C.H.S., Gomez de Castro, V. & Rabelo de Souza, M. (2007). Production and properties of a medium density wood-cement boards produced with oriented strands and silica fume. Maderas: Ciencia y Tecnología, 9(2), 105-115. DOI: 10.4067/S0718- 221X2007000200001
• EN 310. (1993). Wood-based panels, determination of modulus of elasticity in bending and bending strength. European Committee for Standardization, Brussels-Belgium.
• EN 317. (1993). Particleboards and fibreboards- determination of swelling in thickness after immersion in water. European Committee for Standardization, Brussels-Belgium.
• EN 319. (1993). Particleboards and fiberboards, determination of tensile strength perpendicular to plane of the board. European Committee for Standardization, Brussels, Belgium.
• EN 320. (2011). Particleboards and fibreboards - Determination of resistance to axial withdrawal of screws, European Committee for Standardization, Brussels-Belgium.
• EN 322. (1993). Wood-based panels-Determination of moisture content, European Committee for Standardization, Brussels-Belgium.
• EN 323. (1993). Wood-based panels-Determination of density, European Committee for Standardization, Brussels-Belgium.
• EN 634-1. (1999). Cement-bonded particleboards - specifications - Part 1: General requirements, European Committee for Standardization, Brussels- Belgium.
• EN 634-2. (2007). Cement-bonded particleboards - Specifications - Part 2: Requirements for OPC bonded particleboards for use in dry, humid and external conditions, European Committee for Standardization, Brussels, Belgium.
• Fan, M.Z, Bonfield, P. & Dinwoodie, J. (2006) Nature and behavior of cement bonded particleboard: structure, physical property and movement. Journal of Materials Science, 41, 5666-5678. DOI: 10.1007/s10853-006-0286-2
• Fan, M.Z., Bonfield, P.W., Dinwoodie, J.M., Boxall, J. & Breese, M.C. (2004). Dimensional instability of cement-bonded particleboard: The effect of surface coating. Cement and concrete research, 34(7), 1189- 1197. DOI: 10.1016/j.cemconres.2003.12.010
• Frybort, S., Mauritz, R., Teischinger, A. & Müller, U. (2008). Cement Bonded Composites - A Mechanical Review. Biosource, 3(2), 602-626.
• Godfrey, L., Ahmed, M.T., Gebremedhin, K.G., Katima, J.H., Oelofse, S., Osibanjo, O., Richter, U.F. & Yonli, A.H. (2019). Solid waste management in Africa: governance failure or development opportunity. In Regional Development in Africa, (235-249) Rijeka: Intechopen.
• Hou, J., Jin, Y., Che, W. & Yu, Y. (2022). Value-added utilization of wood processing residues into cement- bonded particleboards with admirable integrated performance. Construction and Building Materials, 344, 128144. DOI: 10.1016/j.conbuildmat.2022.128144
• Jarabo, R., Montea, M.C., Fuentea, E., Santosb, S.F. & Negro, C. (2013). Corn Stalk from Agricultural Residue used as Reinforcement Fiber in Fiber- Cement Production. Industrial Crops and Products, 43, 832–839. DOI: 10.1016/j.indcrop.2012.08.034
• Kristensen, H.S. & Mosgaard, A. (2020). A review of micro level indicators for a circular economy–moving away from the three dimensions of sustainability. Journal of Cleaner Production, 243, 118531. DOI: 10.1016/j.jclepro.2019.118531
• Naghizadeh, Z., Faezipour, M., Ebrahimi, G. & Hamzeh, Y. (2011). Fabrication of lignocellulosic fiber– cement composite board and determination of optimum quantities of additives. Journal of the Indian Academy of Wood Science, 8(1), 37. DOI: 10.1007/s13196-011-0021-8
• Nazerian, M. & Sadeghiipanah. V, (2013), Cement-bonded particleboard with a mixture of wheat straw and poplar wood. Journal of Forestry Research, 24, 381- 390. DOI: 10.1007/s11676-013-0363-8
• Odeyemi, S.O., Abdulwahab, R., Adeniyi, A.G. & Atoyebi, O.D. (2020). Physical and mechanical properties of cement-bonded particle board produced from African balsam tree (Populous Balsamifera) and periwinkle shell residues. Results in Engineering, 6, 100126. DOI: 10.1016/j.rineng.2020.100126
• Okino, E.Y.A., De Souza, M.R., Santana, M.A.E., Da Alves, M.V., De Souza, M.E. & Texeira, D.E. (2005). Physicomechanical properties and decay resistance of cupressus ssp. cement-bonded particleboards. Cement and Concretes Composites, 27, 333-338. DOI: 10.1016/j.cemconcomp.2004.02.046
• Okino, E.Y.A., De Souza, M.R., Santana, M.A.E., Alves, M.V.D.S., De Sousa, M.E. & Teixeira, D.E. (2004). Cement-bonded wood particleboard with a mixture of eucalypt and rubberwood. Cement and Concretes Composites, 26(6), 729-734. DOI: 10.1016/S0958-9465(03)00061-1
• Papadopoulos, N.A. (2007). An İnvestigation of the suitability of some greek wood species in wood- cement composites manufacture. Holz Roh Werkst, 65, 245-246. DOI: 10.1007/s00107-006-0126-8
• Pedieu, R., Koubaa, A., Riedl, B., Wang, X.M. & Deng, J. (2012). Fire-retardant properties of wood particleboards treated with boric acid. European Journal of Wood and Wood Products, 70(1-3), 191- 197. DOI: 10.1007/s00107-011-0538-y
• Qi H, Cooper P.A. & Wan, H. (2006). Effect of carbon dioxide injection on production of wood cement composites from waste medium density fiberboard (MDF). Waste Manage, 26, 509-515. DOI: 10.1016/j.wasman.2005.04.010
• Rana, M.N., Islam, M.N., Nath, S.K., Das, A.K., Ashaduzzaman, M. & Shams, M.I. (2020). Influence of chemical additive on the physical and mechanical properties of cement - bonded composite panels made from jute stick. Journal of Building Engineering, 31, 101358. DOI: 10.1016/j.jobe.2020.101358
• Tabarsa, T. & Ashori, A. (2011) Dimensional stability and water uptake properties of cement-bonded wood composites. Journal of Polymers and the Environment, 19, 518-521. DOI: 10.1007/s10924- 011-0295-3
• Tittelein, P., Cloutier, A. & Bissonnette, B. (2012). Design of a low-density wood–cement particleboard for interior wall finish. Cement and Concrete Composites, 34(2), 218-222. DOI: 10.1016/j.cemconcomp.2011.09.020
• Yel, H., Kalaycioglu, H. & Aras, U. (2017). Utilization of silica fume in manufacturing of cement bonded particleboards. Pro Ligno, 13(4), 257-263.
• Yel H, Cavdar, A.D. & Torun, S.B. (2020). Effect of press temperature on some properties of cement bonded particleboard. Maderas. Ciencia y tecnología, 22(1), 83-92. DOI: 10.4067/S0718-221X2020005000108
• Yel, H, Aras, U. & Kalaycıoğlu, H. (2022). Utilization of waste urea-formaldehyde resin-bonded particleboards in the manufacturing of cement- bonded particleboards. Giresun ITESDES 2022, 2-5 June, Giresun, Turkey, 411-424 pp.
• Zhengtian, L. & Moslemi, A.A. (1985). Influence of chemical additives on the hydration characteristics of tern larch wood-cement water mixtures. Forest Products Journal, 35(7), 837-843.