Experimental Investigation and Optimization of Hybrid Turning of Ti6Al7Nb Alloy Under Nanofluid Based MQL by TOPSIS Method
Year 2023,
Volume: 4 Issue: 2, 35 - 45, 22.12.2023
Erkin Duman
,
Yusuf Furkan Yapan
,
M.alper Sofuoğlu
Abstract
The present work aims to decide on machining parameters and enhance machinability of the biomedical Ti6Al7Nb alloy using nanofluid MQL with nanoparticles of graphene (NMQL) and ultrasonic vibration assisted (UVA) machining methods were applied both separately and in a hybrid manner. Consequently, for the chosen cutting parameters, when compared to the conventional turning (CT) with vegetable cutting oil-based MQL, the UVA-NMQL hybrid method has achieved a reduction in cutting forces ranging from approximately 11% to 23%, a decrease in cutting temperatures by around 9% to 17%, and an enhancement in average surface roughness by roughly 15% to 53% across all the analyzed results compare to vegetable oil based conventional MQL turning conditions. Additionally, using the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method, the optimum cutting parameters were determined as UVA-NMQL cutting condition, 130 m/min cutting speed, and 0.1 mm feed value.
Thanks
The authors would like to express their appreciation to Yildiz Technical University Machining Science and Sustainability (YTU MASSUS- www.massus.yildiz.edu.tr ) research group, for their laboratory facility's support of this research.
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Year 2023,
Volume: 4 Issue: 2, 35 - 45, 22.12.2023
Erkin Duman
,
Yusuf Furkan Yapan
,
M.alper Sofuoğlu
References
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Medicine, 9, 567–574.
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to Ti‐6Al‐7Nb alloy and comparison with Ti‐6Al‐4V. Journal of Biomedical Materials Research
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behavior of Ti-6Al-7Nb alloy under rough and trim cut modes of wire electrical discharge machining. Journal of Materials Engineering and Performance, 30(1), 66–76. [CrossRef]
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in Ti-6Al-7Nb machining: A novel method based on digital image processing. Measurement,
206, Article 112330. [CrossRef]
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machinability of different titanium alloys (Ti–6Al–4V and Ti–6Al–7Nb) employing the multi-objective optimization. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 43(11), 1–14. [CrossRef]
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performance in the machining of Ti-6Al-7Nb alloys. MRS Advances, 4(55-56), 3007–3015. [CrossRef]
- [20] Gupta, A., Kumar, R., Kumar, H., & Garg, H. (2019). Optimization of process parameters during machining
of Ti6Al7Nb by grey relational analysis based on Taguchi. In Journal of Physics: Conference Series (Vol. 2019, No. 012121). IOP Publishing. [CrossRef]
- [21] Lauro, C. H., Ribeiro Filho, S. L., Brandão, L. C., & Davim, J. P. (2016). Analysis of behaviour biocompatible
titanium alloy (Ti-6Al-7Nb) in the micro-cutting. Measurement, 93, 529–540. [CrossRef]
- [22] Sharma, V. S., Singh, G., & Sørby, K. (2015). A review on minimum quantity lubrication for machining
processes. Materials and Manufacturing Processes, 30(8), 935–953. [CrossRef]
- [23] Gupta, M. K., Khan, A. M., Song, Q., Liu, Z., Khalid, Q. S., Jamil, M., Kuntoğlu, M., Usca, Ü. A., Sarıkaya,
M., & Pimenov, D. Y. (2021). A review on conventional and advanced minimum quantity lubrication
approaches on performance measures of grinding process. The International Journal of Advanced Manufacturing Technology, 117, 729–750. [CrossRef]
- [24] Jagatheesan, K., Babu, K., & Madhesh, D. (2021). Experimental investigation of machining parameter in
MQL turning operation using AISI 4320 alloy steel. Materials Today: Proceedings, 46, 4331–4335. [CrossRef]
- [25] Kannan, C., Chaitanya, C. V., Padala, D., Reddy, L., Ramanujam, R., & Balan, A. (2020). Machinability
studies on aluminium matrix nanocomposite under the influence of MQL. Materials Today: Proceedings, 22, 1507–1516. [CrossRef]
[26] Gong, L., Bertolini, R., Ghiotti, A., He, N., & Bruschi,S. (2020). Sustainable turning of Inconel 718 nickel alloy using MQL strategy based on graphene nanofluids. The International Journal of Advanced Manufacturing
Technology, 108, 3159–3174. [CrossRef]
- [27] Mosleh, M., Shirvani, K. A., Smith, S. T., Belk, J. H., & Lipczynski, G. (2019). A study of minimum quantity lubrication (MQL) by nanofluids in orbital drilling and tribological testing. Journal of Manufacturing
and Materials Processing, 3(1), 5. [CrossRef]
- [28] Roy, S., Kumar, R., Sahoo, A. K., & Das, R. K. (2019). A brief review on effects of conventional and nanoparticle-based machining fluid on machining performance of minimum quantity lubrication machining. Materials Today: Proceedings, 18, 5421–5431. [CrossRef]
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- [31] Seyedzavvar, M., Abbasi, H., Kiyasatfar, M., & Ilkhchi, R. N. (2020). Investigation on tribological performance
of CuO vegetable-oil based nanofluids for grinding operations. Advances in Manufacturing, 8, 344–360. [CrossRef]
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assisted grinding of Inconel 718 superalloy. Proceedings of the Institution of Mechanical Engineers, Part
E: Journal of Process Mechanical Engineering, Article 09544089231171042. [CrossRef]
- [33] Jagatheesan, K., Babu, K., & Madhesh, D. (2023). Optimization of process parameters in turning operation using CNT based minimum quantity lubrication (MQL). Materials Today: Proceedings, 72,
2552–2556. [CrossRef]
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1–21. [CrossRef]
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vapor deposition-grown graphene: the thinnest solid lubricant. ACS Nano, 5(6), 5107–5114. [CrossRef]
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