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Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method

Year 2020, Volume: 10 Issue: 3, 1909 - 1918, 01.09.2020

Oğur İynen , Abidin Şahinoğlu , Mustafa Özdemir , Volkan Yılmaz

https://doi.org/10.21597/jist.697433

Abstract

In this experimental study, AISI 4140 steel was subjected to machining experiments on the CNC lathe. The effect of cutting forces (radial force (Fx), tangential force (Fy) and feed force (Fz)) depending on the cutting parameters were investigated experimentally. As cutting parameters, three different cutting speeds (V) (100 m min-1, 140 m min-1 and 180 m min-1), feed rates (f) (0.08 mm rev-1, 0.12 mm rev-1 and 0.16 mm rev-1) and cutting depths (a) (0.5 mm, 0.9 mm and 1.3 mm) were preferred. The experimental design was made according to the Taguchi L9 vertical array. The effects of cutting parameters on cutting forces and contribution rates were analyzed by analysis of variance (ANOVA). The effect levels of cutting parameters on cutting forces were determined using the S/N ratio. Optimum cutting parameters are defined. After ANOVA analysis, it was determined that the feed rate was effective on the radial force and tangential force, while the depth of cut was effective on the feed force. According to the verification experiments, it was seen that the optimization was successfully applied.

Keywords

AISI 4140 Taguchi cutting forces machinability

References

  • Abou-El-Hossein KA, Kadirgama K, Hamdi M, Benyounis KY, 2007. Prediction of cutting force in end-milling operation of modified AISI P20 tool steel, Journal of Materials Processing Technology 182:241-247.
  • Akkurt M, 2004. Talaş kaldırma yöntemleri ve Takım tezgâhları, Birsen Yayın Evi, Istanbul.
  • Aouici H,Yallese MA, Fnides B, Mabrouki T, 2010. Machinability investigation in hard turning of AISI H11 hotwork steel with CBN tool, Mechanika 86:71-77.
  • Aouici H, Yallese MA, Chaoui K, Mabrouki T, Rigal JF, 2012. Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization, Meas. J. Int. Meas. Confed. 45:344–353.
  • Bouacha K, Yallese MA, Mabrouki T, Rigal JF, 2010. Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, Int. Journal of Refractory Metals & Hard Materials 28:349–361.
  • Çakır C, 1999. Modern talaşlı imalatın esasları, Uludağ Üniversitesi Güçlendirme Vakfı Yayınları, Bursa 140: 1-110.
  • Demir B, 2004. Ç4140 çeliğinden çift-fazlı çelik üretilebilirliğinin incelenmesi. Teknoloji Dergisi, 7(1):121-127.
  • Gür AK, Taşkaya S, Özay Ç, 2019. Ramor 500 Çeliğinde Isıl İşlemin Mikroyapı, Mikrosertlik ve Abrasiv Aşınma Direncine Etkisinin Taguchi Metoduyla Değerlendirilmesi, BEÜ Fen Bilimleri Dergisi, 8(3): 1045-1056.
  • Höke G, Şahin İ, Çinici H, Fındık T, 2014. Kriyojenik işlemin SAE 4140 çeliğin mekanik özellikleri üzerine etkisi. Selçuk Teknik-Online Dergi, 13(2):25-37.
  • Jayant A, Kumar V, 2008. Prediction of surface roughness in CNC turning operation using taguchi design of experiments, Journal of the Institution of Engineers, Production Engineering Division 88:19-25.
  • Karayel B, Nalbant M, 2014. Effects of feedrate, cuttıng speed and cuttıng tools on average surface roughness, tool life and wear in turnıng of AISI 4140 material. Electronic Journal of Machine Technologies, 11:11-26.
  • Kesti E, (2009). Ç - 4140 Çeliğinin, Mikro Yapı Ve Mekanik Özelliklerine Su Verme Ortamının Etkilerinin Araştırılması. Yüksek Lisans Tezi, Selçuk Üniversitesi Fen Bilimleri Enstitüsü, Makine Mühendisliği Anabilim Dalı, Konya, 99s.
  • Kurt A, Seker U, 2005. The effect of chamfer angle of polycrystalline cubic boron nitride cutting tool on the cutting forces and the tool stresses in finishing hard turning of AISI 52100 steel, Materials and Design 26:351-356.
  • Lalwani DI, Mehta NK, Jain PK, 2008. Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel, journal of materials processing technology 206:167-179.
  • Meddour I, Yallese MA, Bensouilah H, Khellaf A, Elbah M, 2018. Prediction of surface roughness and cutting forces using RSM, ANN, and NSGA-II in finish turning of AISI 4140 hardened steel with mixed ceramic tool. Int. J. Adv. Manuf. Technol. 97(5–8):1931–1949.
  • Neşeli S, Asıltürk İ, Yaldız S, Saglam H, 2012. Tornalama İşleminde Cevap Yüzey Metodu ile Kesme Kuvvetlerinin Kesme Parametrelerine Bağlı Olarak Modellenmesi. 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara.
  • Özçatalbaş Y, 2002. The Effects of Tool Wear and Mechanıcal Propertıes of Workpıece Material on Surface Roughness and Cuttıng Forces, Journal of Polytechnic 4:47-52.
  • Özdemir M, 2019. Optimization with Taguchi Method of Influences on Surface Roughness of Cutting Parameters in CNC Turning Processing, Mechanika 25:397-405.
  • Özel T, Hsu TK, Zeren E, 2005. Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel, Int J Adv Manuf Technol 25:262–269.
  • Panzera TH, Souza PR, Rubio JCC, Abrao AM, Mansur TR, 2012. Development of a three-component dynamometer to measure turning force, The International Journal of Advanced Manufacturing Technology 62:913-922.
  • Rao, D. C. J., Rao, D. D. N. and Srihari, P. (2013). Influence of cutting parameters on on cutting force and surface finish in turning operation. International Conference On Design and Manufacturing 64:1405-1415.
  • Ross PJ, 1988. Taguchi Techniques for Quality Engineering, Mc-Graw-Hill, New York.
  • Savas V, Ozay C, Ballikaya H, 2016. Experimental investigation of cutting parameters in machining of 100Cr6 with tangential turn-milling method. Adv. Manuf., 4(1): 97–104.
  • Suresh R, Basavarajappa S, Gaitonde VN, Samuel GL, 2012. Machinability investigations on hardened AISI 4340 steel using coated carbide insert, Int. J. Refract. Metals Hard Mater. 33:75–86.
  • Taşliyan A, Acarer M, Şeker U, Gökkaya H, Demir B, 2007. Inconel 718 Süper Alaşımının İşlenmesinde Kesme Parametrelerinin Kesme Kuvveti Üzerindeki Etkisi. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 22(1):1-5.

Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method

Year 2020, Volume: 10 Issue: 3, 1909 - 1918, 01.09.2020

Oğur İynen , Abidin Şahinoğlu , Mustafa Özdemir , Volkan Yılmaz

https://doi.org/10.21597/jist.697433

Abstract

In this experimental study, AISI 4140 steel was subjected to machining experiments on the CNC lathe. The effect of cutting forces (radial force (Fx), tangential force (Fy) and feed force (Fz)) depending on the cutting parameters were investigated experimentally. As cutting parameters, three different cutting speeds (V) (100 m min-1, 140 m min-1 and 180 m min-1), feed rates (f) (0.08 mm rev-1, 0.12 mm rev-1 and 0.16 mm rev-1) and cutting depths (a) (0.5 mm, 0.9 mm and 1.3 mm) were preferred. The experimental design was made according to the Taguchi L9 vertical array. The effects of cutting parameters on cutting forces and contribution rates were analyzed by analysis of variance (ANOVA). The effect levels of cutting parameters on cutting forces were determined using the S/N ratio. Optimum cutting parameters are defined. After ANOVA analysis, it was determined that the feed rate was effective on the radial force and tangential force, while the depth of cut was effective on the feed force. According to the verification experiments, it was seen that the optimization was successfully applied.

Keywords

AISI 4140 Taguchi cutting forces machinability

References

  • Abou-El-Hossein KA, Kadirgama K, Hamdi M, Benyounis KY, 2007. Prediction of cutting force in end-milling operation of modified AISI P20 tool steel, Journal of Materials Processing Technology 182:241-247.
  • Akkurt M, 2004. Talaş kaldırma yöntemleri ve Takım tezgâhları, Birsen Yayın Evi, Istanbul.
  • Aouici H,Yallese MA, Fnides B, Mabrouki T, 2010. Machinability investigation in hard turning of AISI H11 hotwork steel with CBN tool, Mechanika 86:71-77.
  • Aouici H, Yallese MA, Chaoui K, Mabrouki T, Rigal JF, 2012. Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization, Meas. J. Int. Meas. Confed. 45:344–353.
  • Bouacha K, Yallese MA, Mabrouki T, Rigal JF, 2010. Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, Int. Journal of Refractory Metals & Hard Materials 28:349–361.
  • Çakır C, 1999. Modern talaşlı imalatın esasları, Uludağ Üniversitesi Güçlendirme Vakfı Yayınları, Bursa 140: 1-110.
  • Demir B, 2004. Ç4140 çeliğinden çift-fazlı çelik üretilebilirliğinin incelenmesi. Teknoloji Dergisi, 7(1):121-127.
  • Gür AK, Taşkaya S, Özay Ç, 2019. Ramor 500 Çeliğinde Isıl İşlemin Mikroyapı, Mikrosertlik ve Abrasiv Aşınma Direncine Etkisinin Taguchi Metoduyla Değerlendirilmesi, BEÜ Fen Bilimleri Dergisi, 8(3): 1045-1056.
  • Höke G, Şahin İ, Çinici H, Fındık T, 2014. Kriyojenik işlemin SAE 4140 çeliğin mekanik özellikleri üzerine etkisi. Selçuk Teknik-Online Dergi, 13(2):25-37.
  • Jayant A, Kumar V, 2008. Prediction of surface roughness in CNC turning operation using taguchi design of experiments, Journal of the Institution of Engineers, Production Engineering Division 88:19-25.
  • Karayel B, Nalbant M, 2014. Effects of feedrate, cuttıng speed and cuttıng tools on average surface roughness, tool life and wear in turnıng of AISI 4140 material. Electronic Journal of Machine Technologies, 11:11-26.
  • Kesti E, (2009). Ç - 4140 Çeliğinin, Mikro Yapı Ve Mekanik Özelliklerine Su Verme Ortamının Etkilerinin Araştırılması. Yüksek Lisans Tezi, Selçuk Üniversitesi Fen Bilimleri Enstitüsü, Makine Mühendisliği Anabilim Dalı, Konya, 99s.
  • Kurt A, Seker U, 2005. The effect of chamfer angle of polycrystalline cubic boron nitride cutting tool on the cutting forces and the tool stresses in finishing hard turning of AISI 52100 steel, Materials and Design 26:351-356.
  • Lalwani DI, Mehta NK, Jain PK, 2008. Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel, journal of materials processing technology 206:167-179.
  • Meddour I, Yallese MA, Bensouilah H, Khellaf A, Elbah M, 2018. Prediction of surface roughness and cutting forces using RSM, ANN, and NSGA-II in finish turning of AISI 4140 hardened steel with mixed ceramic tool. Int. J. Adv. Manuf. Technol. 97(5–8):1931–1949.
  • Neşeli S, Asıltürk İ, Yaldız S, Saglam H, 2012. Tornalama İşleminde Cevap Yüzey Metodu ile Kesme Kuvvetlerinin Kesme Parametrelerine Bağlı Olarak Modellenmesi. 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara.
  • Özçatalbaş Y, 2002. The Effects of Tool Wear and Mechanıcal Propertıes of Workpıece Material on Surface Roughness and Cuttıng Forces, Journal of Polytechnic 4:47-52.
  • Özdemir M, 2019. Optimization with Taguchi Method of Influences on Surface Roughness of Cutting Parameters in CNC Turning Processing, Mechanika 25:397-405.
  • Özel T, Hsu TK, Zeren E, 2005. Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel, Int J Adv Manuf Technol 25:262–269.
  • Panzera TH, Souza PR, Rubio JCC, Abrao AM, Mansur TR, 2012. Development of a three-component dynamometer to measure turning force, The International Journal of Advanced Manufacturing Technology 62:913-922.
  • Rao, D. C. J., Rao, D. D. N. and Srihari, P. (2013). Influence of cutting parameters on on cutting force and surface finish in turning operation. International Conference On Design and Manufacturing 64:1405-1415.
  • Ross PJ, 1988. Taguchi Techniques for Quality Engineering, Mc-Graw-Hill, New York.
  • Savas V, Ozay C, Ballikaya H, 2016. Experimental investigation of cutting parameters in machining of 100Cr6 with tangential turn-milling method. Adv. Manuf., 4(1): 97–104.
  • Suresh R, Basavarajappa S, Gaitonde VN, Samuel GL, 2012. Machinability investigations on hardened AISI 4340 steel using coated carbide insert, Int. J. Refract. Metals Hard Mater. 33:75–86.
  • Taşliyan A, Acarer M, Şeker U, Gökkaya H, Demir B, 2007. Inconel 718 Süper Alaşımının İşlenmesinde Kesme Parametrelerinin Kesme Kuvveti Üzerindeki Etkisi. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 22(1):1-5.
There are 25 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Makina Mühendisliği / Mechanical Engineering
Authors

Oğur İynen 0000-0003-1096-1836

Abidin Şahinoğlu 0000-0003-0040-442X

Mustafa Özdemir 0000-0002-7340-0940

Volkan Yılmaz 0000-0002-8937-6527

Publication Date September 1, 2020
Submission Date March 2, 2020
Acceptance Date May 1, 2020
Published in Issue Year 2020 Volume: 10 Issue: 3

Cite

APA İynen, O., Şahinoğlu, A., Özdemir, M., Yılmaz, V. (2020). Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Journal of the Institute of Science and Technology, 10(3), 1909-1918. https://doi.org/10.21597/jist.697433
AMA İynen O, Şahinoğlu A, Özdemir M, Yılmaz V. Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. J. Inst. Sci. and Tech. September 2020;10(3):1909-1918. doi:10.21597/jist.697433
Chicago İynen, Oğur, Abidin Şahinoğlu, Mustafa Özdemir, and Volkan Yılmaz. “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”. Journal of the Institute of Science and Technology 10, no. 3 (September 2020): 1909-18. https://doi.org/10.21597/jist.697433.
EndNote İynen O, Şahinoğlu A, Özdemir M, Yılmaz V (September 1, 2020) Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Journal of the Institute of Science and Technology 10 3 1909–1918.
IEEE O. İynen, A. Şahinoğlu, M. Özdemir, and V. Yılmaz, “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”, J. Inst. Sci. and Tech., vol. 10, no. 3, pp. 1909–1918, 2020, doi: 10.21597/jist.697433.
ISNAD İynen, Oğur et al. “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”. Journal of the Institute of Science and Technology 10/3 (September 2020), 1909-1918. https://doi.org/10.21597/jist.697433.
JAMA İynen O, Şahinoğlu A, Özdemir M, Yılmaz V. Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. J. Inst. Sci. and Tech. 2020;10:1909–1918.
MLA İynen, Oğur et al. “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”. Journal of the Institute of Science and Technology, vol. 10, no. 3, 2020, pp. 1909-18, doi:10.21597/jist.697433.
Vancouver İynen O, Şahinoğlu A, Özdemir M, Yılmaz V. Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. J. Inst. Sci. and Tech. 2020;10(3):1909-18.