Research Article
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Mechanical, freeze-thaw, and sorptivity properties of mortars prepared with different cement types and waste marble powder

Year 2023, , 307 - 318, 19.12.2023
https://doi.org/10.47481/jscmt.1361326

Abstract

The cement production process contributes significantly to CO2 gas emissions and environ- mental pollution. To reduce this adverse effect, the substitution of waste marble powder as a cement additive was investigated. In this study, the properties of mortar specimens were analyzed by using waste marble powder as a partial substitute for three different cement types: CEM I 42.5R Ordinary Portland Cement (OPC), CEM II/B-L 42.5R White Cement (WC) and CA-40 Calcium Aluminate Cement (CAC). Waste marble powder has been replaced with ce- ment at 5%, 10%, and 15%. The compressive and flexural strength, capillary water absorption, and sorptivity values of the prepared mixtures were determined before and after freezing and thawing. It was carried out after 28 days of water curing on 50 x 50 x 50 mm specimens for compressive strength and 160 x 40 x 40 mm specimens for flexural strength test. Freeze-thaw testing of the mixture samples was conducted according to ASTM C666 Procedure A. Test re- sults showed that the highest compressive strength before freeze-thaw was obtained in calcium aluminate cement-based mortars containing 10% by weight waste marble powder replacement for cement. The appropriate waste marble powder ratio was determined as 10% in all cement types used in the study. Before freeze-thaw, the mechanical properties of CAC-based mixtures were higher than those of other cement types. However, as the number of freeze-thaw cycles increased, the strength losses were more significant compared to OPC and WC.

References

  • Zareei, S. A., Ameri, F., Bahrami, N., Shoaei, P., Moosaei, H. R., & Salemi, N. (2019). Performance of sustainable high-strength concrete with basic oxygen steel-making (BOS) slag and nano-silica. J Build Eng, 25, 100791.
  • Shaikh, F. U. A. (2016). Mechanical and durability properties of fly ash geopolymer concrete containing recycled coarse aggregates. Int J Sustain Built Environ, 5(2), 277-287.
  • Çelik, Z. (2023). Investigation of the use of ground raw vermiculite as a supplementary cement material in self-compacting mortars: Comparison with class C fly ash. J Build Eng, 65, 105745.
  • Huntzinger, D. N., & Eatmon, T. D. (2009). A life-cycle assessment of Portland cement manufacturing: Comparing the traditional process with alternative technologies. J Clean Prod, 17(7), 668-675.
  • Ashish, D. K. (2018). Feasibility of waste marble powder in concrete as partial substitution of cement and sand amalgam for sustainable growth. J Build Eng, 15, 236-42.
  • Bostanci, S. C. (2020). Use of waste marble dust and recycled glass for sustainable concrete production. J Clean Prod, 251, 119785.
  • Vardhan, K., Siddique, R., & Goyal, S. (2019). Strength, permeation, and micro-structural characteristics of concrete incorporating waste marble. Constr Build Mater, 203, 45-55.
  • Munir, M. J., Kazmi, S. M. S., & Wu, Y. F. (2017). Efficiency of waste marble powder in controlling alkali–silica reaction of concrete: A sustainable approach. Constr Build Mater, 154, 590-599.
  • Uysal, M., & Yilmaz, K. (2011). Effect of mineral admixtures on properties of self-compacting concrete. Cem Concr Compos, 33(7), 771-776.
  • Aliabdo, A. A., Abd Elmoaty, M., & Auda, E. M. (2014). Re-use of waste marble dust in the production of cement and concrete. Constr Build Mater, 50, 28-41.
  • Ergün, A. (2011). Effects of the usage of diatomite and waste marble powder as partial replacement of cement on the mechanical properties of concrete. Constr Build Mater, 25(2), 806-812.
  • Rodrigues, R., De Brito, J., & Sardinha, M. (2015). Mechanical properties of structural concrete containing very fine aggregates from marble cutting sludge. Constr Build Mater, 77, 349-356.
  • Zhao, J., Cai, G., Gao, D., & Zhao, S. (2014). Influences of freeze–thaw cycle and curing time on chloride ion penetration resistance of sulphoaluminate cement concrete. Constr Build Mater, 53, 305-311.
  • Wang, R., Zhang, Q., & Li, Y. (2022). Deterioration of concrete under the coupling effects of freeze–thaw cycles and other actions: A review. Constr Build Mater, 319, 126045.
  • Keleştemur, O., Yildiz, S., Gökçer, B., & Arici, E. (2014). Statistical analysis for freeze–thaw resistance of cement mortars containing marble dust and glass fiber. Materials & Design, 60, 548-555.
  • Ince, C., Hamza, A., Derogar, S., & Ball, R. J. (2020). Utilisation of waste marble dust for improved durability and cost efficiency of pozzolanic concrete. J Clean Prod, 270, 122213.
  • Karakurt, C., & Dumangöz, M. (2022). Rheological and Durability Properties of Self-Compacting Concrete Produced Using Marble Dust and Blast Furnace Slag. Materials, 15(5), 1795.
  • Gencel, O., Benli, A., Bayraktar, O. Y., Kaplan, G., Sutcu, M., & Elabade, W. A. T. (2021). Effect of waste marble powder and rice husk ash on the microstructural, physico-mechanical and transport properties of foam concretes exposed to high temperatures and freeze–thaw cycles. Constr Build Mater, 291, 123374.
  • Burris, L., Kurtis, K., & Morton, T. (2015). Novel alternative cementitious materials for development of the next generation of sustainable transportation infrastructure [Tech Brief]. United States. Federal Highway Administration.
  • Scrivener, K. L., Cabiron, J. L., & Letourneux, R. (1999). High-performance concretes from calcium aluminate cements. Cem Concr Res, 29(8), 1215-1223.
  • Li, G., Zhang, A., Song, Z., Shi, C., Wang, Y., & Zhang, J. (2017). Study on the resistance to seawater corrosion of the cementitious systems containing ordinary Portland cement or/and calcium aluminate cement. Constr Build Mater, 157, 852-859.
  • Son, H. M., Park, S., Kim, H. Y., Seo, J. H., & Lee, H. K. (2019). Effect of CaSO4 on hydration and phase conversion of calcium aluminate cement. Constr Build Mater, 224, 40-47.
  • Eren, F., Keskinateş, M., Felekoğlu, B., & Felekoğlu, K. T. (2023). Effects of mineral additive substitution on the fresh state and time-dependent hardened state properties of calcium alumina cement mortars [Article in Turkish]. Turkish J Civ Eng, 34(3), 139-62.
  • TS EN 1097–6 (2013). tests for mechanical and physical properties of aggregates - part 6: determination of particle density and water absorption. Turkish Standards. Ankara, Turkiye.
  • EFNARC (2002). Specifications and guidelines for self-compacting concrete. EFNARC.
  • ASTM C109 (2007). Standard test method for compressive strength of hydraulic cement mortars (Using 2-in. or [50-mm] Cube specimens). Annual Book of ASTM Standards.
  • ASTM C348-02. Standard test method for flexural strength of hydraulic-cement mortars. ASTM C348. Annual Book of ASTM Standards.
  • ASTM C1585-04. Standard test method for measurement of rate of absorption of water by hydraulic-cement concretes.
  • ASTM C 666 (2003). Standard test method for resistance of concrete to rapid freezing and thawing.
  • Rashwan, M. A., Al-Basiony, T. M., Mashaly, A. O., & Khalil, M. M. (2020). Behaviour of fresh and hardened concrete incorporating marble and granite sludge as cement replacement. J Build Eng, 32, 101697.
  • Li, L. G., Huang, Z. H., Tan, Y. P., Kwan, A. K. H., & Liu, F. (2018). Use of marble dust as paste replacement for recycling waste and improving durability and dimensional stability of mortar. Constr Build Mater, 166, 423432.
  • Vardhan, K., Goyal, S., Siddique, R., & Singh, M. (2015). Mechanical properties and microstructural analysis of cement mortar incorporating marble powder as partial replacement of cement. Constr Build Mater, 96, 615-621.
  • Bonavetti, V. L., Rahhal, V. F., & Irassar, E. F. (2001). Studies on the carboaluminate formation in limestone filler-blended cements. Cem Concr Res, 31(6), 853-859.
  • Péra, J., Husson, S., & Guilhot, B. (1999). Influence of finely ground limestone on cement hydration. Cem Concr Compos, 21(2), 99-05.
  • Idrees, M., Ekincioglu, O., & Sonyal, M. S. (2021). Hydration behavior of calcium aluminate cement mortars with mineral admixtures at different curing temperatures. Constr Build Mater, 285, 122839.
  • Kumar, V., Singla, S., & Garg, R. (2021). Strength and microstructure correlation of binary cement blends in presence of waste marble powder. Mater Today Proceedings, 43, 857-862.
  • Topcu, I. B., Bilir, T., & Uygunoğlu, T. (2009). Effect of waste marble dust content as filler on properties of self-compacting concrete. Constr Build Mater, 23(5), 1947-953.
  • Ashish, D. K., Verma, S. K., Kumar, R., & Sharma, N. (2016). Properties of concrete incorporating sand and cement with waste marble powder. Adv Concr Constr, 4(2), 145.
  • Gupta, R., Choudhary, R., Jain, A., Yadav, R., & Nagar, R. (2021). Performance assessment of high strength concrete comprising marble cutting waste and fly ash. Mater Today Proceedings, 42, 572-577.
  • Khodabakhshian, A., De Brito, J., Ghalehnovi, M., & Shamsabadi, E. A. (2018). Mechanical, environmental and economic performance of structural concrete containing silica fume and marble industry waste powder. Constr Build Mater, 169, 237-251.
  • Zhang, S., Cao, K., Wang, C., Wang, X., Wang, J., & Sun, B. (2020). Effect of silica fume and waste marble powder on the mechanical and durability properties of cellular concrete. Constr Build Mater, 241, 117980.
  • Moffatt, E. (2016). Durability of rapid-set (ettringite-based) binders [Dissertation]. University of New Brunswick.
  • Gencel, O., Ozel, C., Koksal, F., Erdogmus, E., Martínez-Barrera, G., & Brostow, W. (2012). Properties of concrete paving blocks made with waste marble. J Clean Prod, 21(1), 62-70.
  • Ahmed, A. A., Shakouri, M., Trejo, D., & Vaddey, N. P. (2022). Effect of curing temperature and water-to-cement ratio on corrosion of steel in calcium aluminate cement concrete. Constr Build Mater, 350, 128875.
  • Matusinović, T., Šipušić, J., & Vrbos, N. (2003). Porosity–strength relation in calcium aluminate cement pastes. Cem Concr Res, 33(11), 1801-1806.
Year 2023, , 307 - 318, 19.12.2023
https://doi.org/10.47481/jscmt.1361326

Abstract

References

  • Zareei, S. A., Ameri, F., Bahrami, N., Shoaei, P., Moosaei, H. R., & Salemi, N. (2019). Performance of sustainable high-strength concrete with basic oxygen steel-making (BOS) slag and nano-silica. J Build Eng, 25, 100791.
  • Shaikh, F. U. A. (2016). Mechanical and durability properties of fly ash geopolymer concrete containing recycled coarse aggregates. Int J Sustain Built Environ, 5(2), 277-287.
  • Çelik, Z. (2023). Investigation of the use of ground raw vermiculite as a supplementary cement material in self-compacting mortars: Comparison with class C fly ash. J Build Eng, 65, 105745.
  • Huntzinger, D. N., & Eatmon, T. D. (2009). A life-cycle assessment of Portland cement manufacturing: Comparing the traditional process with alternative technologies. J Clean Prod, 17(7), 668-675.
  • Ashish, D. K. (2018). Feasibility of waste marble powder in concrete as partial substitution of cement and sand amalgam for sustainable growth. J Build Eng, 15, 236-42.
  • Bostanci, S. C. (2020). Use of waste marble dust and recycled glass for sustainable concrete production. J Clean Prod, 251, 119785.
  • Vardhan, K., Siddique, R., & Goyal, S. (2019). Strength, permeation, and micro-structural characteristics of concrete incorporating waste marble. Constr Build Mater, 203, 45-55.
  • Munir, M. J., Kazmi, S. M. S., & Wu, Y. F. (2017). Efficiency of waste marble powder in controlling alkali–silica reaction of concrete: A sustainable approach. Constr Build Mater, 154, 590-599.
  • Uysal, M., & Yilmaz, K. (2011). Effect of mineral admixtures on properties of self-compacting concrete. Cem Concr Compos, 33(7), 771-776.
  • Aliabdo, A. A., Abd Elmoaty, M., & Auda, E. M. (2014). Re-use of waste marble dust in the production of cement and concrete. Constr Build Mater, 50, 28-41.
  • Ergün, A. (2011). Effects of the usage of diatomite and waste marble powder as partial replacement of cement on the mechanical properties of concrete. Constr Build Mater, 25(2), 806-812.
  • Rodrigues, R., De Brito, J., & Sardinha, M. (2015). Mechanical properties of structural concrete containing very fine aggregates from marble cutting sludge. Constr Build Mater, 77, 349-356.
  • Zhao, J., Cai, G., Gao, D., & Zhao, S. (2014). Influences of freeze–thaw cycle and curing time on chloride ion penetration resistance of sulphoaluminate cement concrete. Constr Build Mater, 53, 305-311.
  • Wang, R., Zhang, Q., & Li, Y. (2022). Deterioration of concrete under the coupling effects of freeze–thaw cycles and other actions: A review. Constr Build Mater, 319, 126045.
  • Keleştemur, O., Yildiz, S., Gökçer, B., & Arici, E. (2014). Statistical analysis for freeze–thaw resistance of cement mortars containing marble dust and glass fiber. Materials & Design, 60, 548-555.
  • Ince, C., Hamza, A., Derogar, S., & Ball, R. J. (2020). Utilisation of waste marble dust for improved durability and cost efficiency of pozzolanic concrete. J Clean Prod, 270, 122213.
  • Karakurt, C., & Dumangöz, M. (2022). Rheological and Durability Properties of Self-Compacting Concrete Produced Using Marble Dust and Blast Furnace Slag. Materials, 15(5), 1795.
  • Gencel, O., Benli, A., Bayraktar, O. Y., Kaplan, G., Sutcu, M., & Elabade, W. A. T. (2021). Effect of waste marble powder and rice husk ash on the microstructural, physico-mechanical and transport properties of foam concretes exposed to high temperatures and freeze–thaw cycles. Constr Build Mater, 291, 123374.
  • Burris, L., Kurtis, K., & Morton, T. (2015). Novel alternative cementitious materials for development of the next generation of sustainable transportation infrastructure [Tech Brief]. United States. Federal Highway Administration.
  • Scrivener, K. L., Cabiron, J. L., & Letourneux, R. (1999). High-performance concretes from calcium aluminate cements. Cem Concr Res, 29(8), 1215-1223.
  • Li, G., Zhang, A., Song, Z., Shi, C., Wang, Y., & Zhang, J. (2017). Study on the resistance to seawater corrosion of the cementitious systems containing ordinary Portland cement or/and calcium aluminate cement. Constr Build Mater, 157, 852-859.
  • Son, H. M., Park, S., Kim, H. Y., Seo, J. H., & Lee, H. K. (2019). Effect of CaSO4 on hydration and phase conversion of calcium aluminate cement. Constr Build Mater, 224, 40-47.
  • Eren, F., Keskinateş, M., Felekoğlu, B., & Felekoğlu, K. T. (2023). Effects of mineral additive substitution on the fresh state and time-dependent hardened state properties of calcium alumina cement mortars [Article in Turkish]. Turkish J Civ Eng, 34(3), 139-62.
  • TS EN 1097–6 (2013). tests for mechanical and physical properties of aggregates - part 6: determination of particle density and water absorption. Turkish Standards. Ankara, Turkiye.
  • EFNARC (2002). Specifications and guidelines for self-compacting concrete. EFNARC.
  • ASTM C109 (2007). Standard test method for compressive strength of hydraulic cement mortars (Using 2-in. or [50-mm] Cube specimens). Annual Book of ASTM Standards.
  • ASTM C348-02. Standard test method for flexural strength of hydraulic-cement mortars. ASTM C348. Annual Book of ASTM Standards.
  • ASTM C1585-04. Standard test method for measurement of rate of absorption of water by hydraulic-cement concretes.
  • ASTM C 666 (2003). Standard test method for resistance of concrete to rapid freezing and thawing.
  • Rashwan, M. A., Al-Basiony, T. M., Mashaly, A. O., & Khalil, M. M. (2020). Behaviour of fresh and hardened concrete incorporating marble and granite sludge as cement replacement. J Build Eng, 32, 101697.
  • Li, L. G., Huang, Z. H., Tan, Y. P., Kwan, A. K. H., & Liu, F. (2018). Use of marble dust as paste replacement for recycling waste and improving durability and dimensional stability of mortar. Constr Build Mater, 166, 423432.
  • Vardhan, K., Goyal, S., Siddique, R., & Singh, M. (2015). Mechanical properties and microstructural analysis of cement mortar incorporating marble powder as partial replacement of cement. Constr Build Mater, 96, 615-621.
  • Bonavetti, V. L., Rahhal, V. F., & Irassar, E. F. (2001). Studies on the carboaluminate formation in limestone filler-blended cements. Cem Concr Res, 31(6), 853-859.
  • Péra, J., Husson, S., & Guilhot, B. (1999). Influence of finely ground limestone on cement hydration. Cem Concr Compos, 21(2), 99-05.
  • Idrees, M., Ekincioglu, O., & Sonyal, M. S. (2021). Hydration behavior of calcium aluminate cement mortars with mineral admixtures at different curing temperatures. Constr Build Mater, 285, 122839.
  • Kumar, V., Singla, S., & Garg, R. (2021). Strength and microstructure correlation of binary cement blends in presence of waste marble powder. Mater Today Proceedings, 43, 857-862.
  • Topcu, I. B., Bilir, T., & Uygunoğlu, T. (2009). Effect of waste marble dust content as filler on properties of self-compacting concrete. Constr Build Mater, 23(5), 1947-953.
  • Ashish, D. K., Verma, S. K., Kumar, R., & Sharma, N. (2016). Properties of concrete incorporating sand and cement with waste marble powder. Adv Concr Constr, 4(2), 145.
  • Gupta, R., Choudhary, R., Jain, A., Yadav, R., & Nagar, R. (2021). Performance assessment of high strength concrete comprising marble cutting waste and fly ash. Mater Today Proceedings, 42, 572-577.
  • Khodabakhshian, A., De Brito, J., Ghalehnovi, M., & Shamsabadi, E. A. (2018). Mechanical, environmental and economic performance of structural concrete containing silica fume and marble industry waste powder. Constr Build Mater, 169, 237-251.
  • Zhang, S., Cao, K., Wang, C., Wang, X., Wang, J., & Sun, B. (2020). Effect of silica fume and waste marble powder on the mechanical and durability properties of cellular concrete. Constr Build Mater, 241, 117980.
  • Moffatt, E. (2016). Durability of rapid-set (ettringite-based) binders [Dissertation]. University of New Brunswick.
  • Gencel, O., Ozel, C., Koksal, F., Erdogmus, E., Martínez-Barrera, G., & Brostow, W. (2012). Properties of concrete paving blocks made with waste marble. J Clean Prod, 21(1), 62-70.
  • Ahmed, A. A., Shakouri, M., Trejo, D., & Vaddey, N. P. (2022). Effect of curing temperature and water-to-cement ratio on corrosion of steel in calcium aluminate cement concrete. Constr Build Mater, 350, 128875.
  • Matusinović, T., Šipušić, J., & Vrbos, N. (2003). Porosity–strength relation in calcium aluminate cement pastes. Cem Concr Res, 33(11), 1801-1806.
There are 45 citations in total.

Details

Primary Language English
Subjects Materials Engineering (Other)
Journal Section Research Articles
Authors

Zinnur Çelik 0000-0001-7298-7367

Rumeysa Gürgöze This is me 0000-0002-8507-8637

Ahmet Ferhat Bingöl 0000-0002-8798-8343

Early Pub Date December 19, 2023
Publication Date December 19, 2023
Submission Date September 16, 2023
Acceptance Date October 31, 2023
Published in Issue Year 2023

Cite

APA Çelik, Z., Gürgöze, R., & Bingöl, A. F. (2023). Mechanical, freeze-thaw, and sorptivity properties of mortars prepared with different cement types and waste marble powder. Journal of Sustainable Construction Materials and Technologies, 8(4), 307-318. https://doi.org/10.47481/jscmt.1361326

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E-mail: jscmt@yildiz.edu.tr