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A KINETIC STUDY OF THERMOCHEMICALLY BORIDED AISI 316L STAINLESS STEEL

Year 2023, , 279 - 296, 29.03.2023
https://doi.org/10.59313/jsr-a.1092135

Abstract

Biomaterials are used in different parts of human body as replacement implants in medical applications. An implant material should have high biocompatibility, corrosion and wear resistance, and suitable mechanical properties in terms of safety and long-service period. There are only a few biocompatible implant materials: AISI316L stainless steel is one of the materials used in this type of applications. They have relatively poor wear resistance. Boriding being a thermochemical diffusion treatment is one of the processes to improve their wear resistance. Borides are formed by introducing boron atoms by diffusion onto a substrate surface and they are non-oxide ceramics and could be very brittle. The growth kinetics of boride layer is analyzed by measuring depth of layers as a function of boriding time within a temperature range. In this study, the effects of Ekabor-2 bath on formation mechanism and properties of boride layer in thermochemical diffusion boriding of AISI316L stainless steel were investigated. Different temperatures and durations were applied in boriding operations and hardness, optical microscopy, XRD, EPMA and SEM studies were performed to detect the properties of boride layers. It was found that thickness of boride layer increased with increasing temperature and time; the basic phase in the boride layer formed was Fe2B and FeB phase also formed. It was also found that surface hardness values of borided materials increased depending on temperature and time of boriding process; surface hardness values of borided materials are approximately 10 times higher than surface hardness values of non-borided AISI316L stainless steel and formation activation energy of boride layer is 149.3 kjmol-1.

Thanks

The authors acknowledge Yılmaden Holding, Eti Krom A.Ş. R&D Center.

References

  • [1] Güven, Ş.Y., (2014), Biyouyumluluk ve biyomalzemelerin seçimi. Süleyman Demirel University, Journal of Engineering Sciences and Design, 2(3) SI:BioMechanics, 303-311.
  • [2] Güven, Ş.Y. and Delikanli, K., (2006 Nisan), Metalik biyomalzemelerde son gelişmeler. TİMAK-Tasarım İmalat Analiz Kongresi, Balikesir, 26-28.
  • [3] Patel, N.R. and Gohil, P.P., (2012), A review on biomaterials: Scope, applications and human anatomy significance. International Journal of Emerging Technology and Advanced Engineering, 2(4), 91-101.
  • [4] Geetha, M., Singh, A.K., Asokamani, R. and Gogia, A.K., (2009), Ti based biomaterials, the ultimate choice for orthopaedic implants - A review. Progress in Materials Science, 54, 397–425.
  • [5] Paital, S.R. and Dahotre, N.B., (2009), Calcium phosphate coatings for bio-implant applications: Materials, performance factors, and methodologies. Materials Science and Engineering R, 66, 1-70.
  • [6] Talha, M., Behera C.K. and Sinha, O.P., (2013), A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications. Materials Science and Engineering C, 33(7), 3563–3575.
  • [7] Arsiwala, A., Desai, P. and Patravale, V., (2014), Recent advances in micro/nanoscale biomedical implants. Journal of Controlled Release, 189(10), 25–45.
  • [8] Parsapour, A., Khorasani, S.N. and Fathi, M.H., (2012), Effect of surface treatment and metallic coating on corrosion behavior and biocompatibility of surgical 316L stainless steel implant. Journal of Materials Science and Technology, 28(2), 125–131.
  • [9] Rautray, T.R., Narayanan, R. and Kim, K-H., (2011), Ion implantation of titanium based biomaterials. Progress in Materials Science, 56(8), 1137–1177.
  • [10] Chen, Q. and Thouas, G.A., (2015), Metallic implant biomaterials. Materials Science and Engineering R, 87(1), 1–57.
  • [11] Tiwari, S.K., Mishra, T., Gunjan, M.K., Bhattacharyya, A.S., Singh, T.B. and Singh, R., (2007), Development and characterization of sol–gel silica–alumina composite coatings on AISI 316L for implant applications. Surface & Coatings Technology, 201, 7582–7588.
  • [12] Schwab, H., Prashanth, K.G., Löber, L., Kühn, U. and Eckert, J., (2015), Selective laser melting of Ti-45Nb alloy. Metals, 5, 686-694.
  • [13] Lemons, J.E., Misch-Dietsh, F. and McCracken, M.S., (2015), Biomaterials for dental implants, In Dental Implant Prosthetics (pp. 66-94). Elsevier Inc.
  • [14] Öztürk, O., (2009), Microstructural and mechanical characterization of nitrogen ion implanted layer on 316L stainless steel. Nuclear Instruments and Methods in Physics Researchs Section B: Beam Interactions with Materials and Atoms, 267(8-9), 1526–1530.
  • [15] Başman, G. and Şeşen, M.K., (2011), AISI 316 L tipi paslanmaz çeliğin yüzey özelliğinin borlama ile geliştirilmesi. İTÜ Dergisi/D Mühendislik, 10(2), 115-121.
  • [16] Sinha, A.K., (1991), Boriding (Boronizing), ASM Handbook, J. Heat Treatment, OH, USA, 4, 437-447.
  • [17] TMMOB Metalurji Mühendisleri Odası, Bor Raporu, (2003), Metalurji Dergisi, 134, 11-72.
  • [18] Hocking, M.G., Vasantasree, V. and Sidky, P.S., (1989), Metallic and ceramic coatings. John Wiley & Sons Inc., New York, pp. 1-2.
  • [19] Yapar, U., Başman, G., Arısoy, C.F., Yeşilçubuk A., and Şeşen, M.K., (2004), The influence of boronizing on mechanical properties of EN-C35E steel, Key Engineering Materials, 264-268, 629-632.
  • [20] Matuschka, A.G., (1980), Boronising. Carl Hanser Verlag, München.
  • [21] Graf, A. and Matushcka, W., (1997), Borieren. Carl Hanser Verlag, München, Wien, pp.1-87.
  • [22] Yapar, U., Arısoy, C.F., Başman, G., Yeşilcubuk S.A. and Şeşen, M.K., (2004), Surface modification of EN-C35E steels by thermochemical boronizing process and its properties, Key Engineering Materials, 264-268, 633-636.
  • [23] Ficht, W., Trausner, N. and Matuschka, A.G., (1987), Borieren mit ekabor, ESK GmbH.
  • [24] Eyre, T.S., (1975), Effect of boronising on friction and wear of ferrous metals. Wear, 34, 383-397.
  • [25] Geoeuriot, P., Thevenot, F., Driver, J.H. and Magnin, T., (1983), Methods for examining brittle layers obtained by a boriding surface treatment (Borudif). Wear, 86, 1-10.
  • [26] Soydan, Y., (1996), Katı ortamda bor yayınımı ile sertleştirilen çelik yüzeylerinin kuru kayma halinde sürtünme ve aşınma davranışları, Doktora Tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [27] Brakman, C.M., Gommers, A.W.J. and Mittemeijer, E.J., (1989), Boriding of Fe and Fe-C, Fe-Cr, and Fe-Ni Alloys: Boride layer kinetics. Journal of Materials Research, 4, 1354-1370.
  • [28] Palombarini, G. and Carbucicchio, M., (1984), On the morphology of thermochemically produced Fe2B/Fe interfaces. Journal of Materials Science Letters, 3, 791-794.
  • [29] Carbucicchio, M. and Palombarini, G., (1987), Effects of alloying elements on the growth of iron boride coatings. Journal of Materials Science Letters, 6, 1147-1149.
  • [30] Ayvaz, S.I. and Aydın, I., (2020), Effect of the microwave heating on diffusion kinetics and mechanical properties of borides in AISI 316L. Transactions of the Indian Institute of Metals, 73(10):2635-2644.
  • [31] Valdes, D.F., Rosa, O.V.D., Castro, G.A.R., Amador, A.M., Lievano, A.L., Ramírez, A.O., (2021), Surface & Coatings Technology, 423, 127556, 1-11.
  • [32] Başman, G., (2010), AISI 316L tipi paslanmaz çeliğin termokimyasal difüzyon yöntemi ile borlanmasında, borlama banyosu bileşenlerinin borür tabakası özelliklerine etkisi, Doktora tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [33] Yapar, U., (2003), Düşük ve orta karbonlu çeliklerin termokimyasal borlama ile yüzey özelliklerinin geliştirilmesi, Yüksek Lisans Tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [34] Bozkurt, N., (1984), Bor yayınımıyla çeliklerde yüzey sertleştirme, Doktora Tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [35] Chen, X.J., Yu, L.G., Khor, K.A. and Sundararajan, G., (2007), The effect of boron-pack refreshment on the boriding of mild steel by the spark plasma sintering (SPS) process. Surface & Coatings Technology, 202(13), 2830–2836.
  • [36] Ozdemir, O., Omar, M.A., Usta, M., Zeytin, S., Bindal, C. and Üçışık, A.H., (2009), An investigation on boriding kinetics of AISI 316 stainless steel. Vacuum, 83, 175–179.
  • [37] Şen, Ş., Şen, U. and Bindal, C., (2005), The growth kinetics of borides formed on boronized AISI 4140 Steel. Vacuum, 77, 195-202.
  • [38] Şen, Ş., Şen, U. and Bindal, C., (2005), An approach to kinetic study of boride steels. Surface & Coatings technology, 191, 274-285.
  • [39] Dybkov, V.I., Lengauer, W. and Barmak, K., (2005), Formation of boride layers at the Fe-%10Cr alloy-boron interface. Journal of Alloys and Compounds, 398(1-2), 113,122.
  • [40] Taktak, Ş., (2006), Tribological behavior of borided bearing steels at elevated temperatures. Surface & Coatings Technology, 201(6), 2230-2239.
  • [41] Taktak, Ş., (2007), Some mechanical properties of borided AISI H13 and 304 steels. Materials Design, 28(6), 1836-1843.
  • [42] Mebarek, B., Madouri, D., Zanoun, A. and Belaidi, A., (2015), Simulation model of monolayer growth kinetics of Fe2B phase, Materiaux and Techniques, 103(7), 703.
  • [43] Ertürk, Ş. and Kayabaşı, O., (2019), Investigation of the cutting performance of cutting tools coated with the thermo-reactive diffusion (TRD) technique. IEEE Access, 7, 106824-106838.
  • [44] Ortiz-Domínguez, M., Gómez-Vargas, O.A., Ares de Parga, G., Torres-Santiago, G., Velázquez-Mancilla, R., Castellanos-Escamilla, V.A., Mendoza-Camargo, J. and Trujillo-Sánchez, R., (2019), Modeling of the growth kinetics of boride layers in powder-pack borided ASTM A36 steel based on two different approaches. Advances in Materials Science and Engineering, 2019-7.
  • [45] Ulloa A.C, Trabolsi, P.A.R., Avila, I.P.T., Álvarez, C.O., Rosas, R.T., Velázquez, J.C. and Sánchez, E.H., (2022), Kinetics and mechanical characterization of hard layers obtained by boron diffusion in 80/20 nickel–chromium alloy. Coatings, 12, 1387, 1-14.
Year 2023, , 279 - 296, 29.03.2023
https://doi.org/10.59313/jsr-a.1092135

Abstract

References

  • [1] Güven, Ş.Y., (2014), Biyouyumluluk ve biyomalzemelerin seçimi. Süleyman Demirel University, Journal of Engineering Sciences and Design, 2(3) SI:BioMechanics, 303-311.
  • [2] Güven, Ş.Y. and Delikanli, K., (2006 Nisan), Metalik biyomalzemelerde son gelişmeler. TİMAK-Tasarım İmalat Analiz Kongresi, Balikesir, 26-28.
  • [3] Patel, N.R. and Gohil, P.P., (2012), A review on biomaterials: Scope, applications and human anatomy significance. International Journal of Emerging Technology and Advanced Engineering, 2(4), 91-101.
  • [4] Geetha, M., Singh, A.K., Asokamani, R. and Gogia, A.K., (2009), Ti based biomaterials, the ultimate choice for orthopaedic implants - A review. Progress in Materials Science, 54, 397–425.
  • [5] Paital, S.R. and Dahotre, N.B., (2009), Calcium phosphate coatings for bio-implant applications: Materials, performance factors, and methodologies. Materials Science and Engineering R, 66, 1-70.
  • [6] Talha, M., Behera C.K. and Sinha, O.P., (2013), A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications. Materials Science and Engineering C, 33(7), 3563–3575.
  • [7] Arsiwala, A., Desai, P. and Patravale, V., (2014), Recent advances in micro/nanoscale biomedical implants. Journal of Controlled Release, 189(10), 25–45.
  • [8] Parsapour, A., Khorasani, S.N. and Fathi, M.H., (2012), Effect of surface treatment and metallic coating on corrosion behavior and biocompatibility of surgical 316L stainless steel implant. Journal of Materials Science and Technology, 28(2), 125–131.
  • [9] Rautray, T.R., Narayanan, R. and Kim, K-H., (2011), Ion implantation of titanium based biomaterials. Progress in Materials Science, 56(8), 1137–1177.
  • [10] Chen, Q. and Thouas, G.A., (2015), Metallic implant biomaterials. Materials Science and Engineering R, 87(1), 1–57.
  • [11] Tiwari, S.K., Mishra, T., Gunjan, M.K., Bhattacharyya, A.S., Singh, T.B. and Singh, R., (2007), Development and characterization of sol–gel silica–alumina composite coatings on AISI 316L for implant applications. Surface & Coatings Technology, 201, 7582–7588.
  • [12] Schwab, H., Prashanth, K.G., Löber, L., Kühn, U. and Eckert, J., (2015), Selective laser melting of Ti-45Nb alloy. Metals, 5, 686-694.
  • [13] Lemons, J.E., Misch-Dietsh, F. and McCracken, M.S., (2015), Biomaterials for dental implants, In Dental Implant Prosthetics (pp. 66-94). Elsevier Inc.
  • [14] Öztürk, O., (2009), Microstructural and mechanical characterization of nitrogen ion implanted layer on 316L stainless steel. Nuclear Instruments and Methods in Physics Researchs Section B: Beam Interactions with Materials and Atoms, 267(8-9), 1526–1530.
  • [15] Başman, G. and Şeşen, M.K., (2011), AISI 316 L tipi paslanmaz çeliğin yüzey özelliğinin borlama ile geliştirilmesi. İTÜ Dergisi/D Mühendislik, 10(2), 115-121.
  • [16] Sinha, A.K., (1991), Boriding (Boronizing), ASM Handbook, J. Heat Treatment, OH, USA, 4, 437-447.
  • [17] TMMOB Metalurji Mühendisleri Odası, Bor Raporu, (2003), Metalurji Dergisi, 134, 11-72.
  • [18] Hocking, M.G., Vasantasree, V. and Sidky, P.S., (1989), Metallic and ceramic coatings. John Wiley & Sons Inc., New York, pp. 1-2.
  • [19] Yapar, U., Başman, G., Arısoy, C.F., Yeşilçubuk A., and Şeşen, M.K., (2004), The influence of boronizing on mechanical properties of EN-C35E steel, Key Engineering Materials, 264-268, 629-632.
  • [20] Matuschka, A.G., (1980), Boronising. Carl Hanser Verlag, München.
  • [21] Graf, A. and Matushcka, W., (1997), Borieren. Carl Hanser Verlag, München, Wien, pp.1-87.
  • [22] Yapar, U., Arısoy, C.F., Başman, G., Yeşilcubuk S.A. and Şeşen, M.K., (2004), Surface modification of EN-C35E steels by thermochemical boronizing process and its properties, Key Engineering Materials, 264-268, 633-636.
  • [23] Ficht, W., Trausner, N. and Matuschka, A.G., (1987), Borieren mit ekabor, ESK GmbH.
  • [24] Eyre, T.S., (1975), Effect of boronising on friction and wear of ferrous metals. Wear, 34, 383-397.
  • [25] Geoeuriot, P., Thevenot, F., Driver, J.H. and Magnin, T., (1983), Methods for examining brittle layers obtained by a boriding surface treatment (Borudif). Wear, 86, 1-10.
  • [26] Soydan, Y., (1996), Katı ortamda bor yayınımı ile sertleştirilen çelik yüzeylerinin kuru kayma halinde sürtünme ve aşınma davranışları, Doktora Tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [27] Brakman, C.M., Gommers, A.W.J. and Mittemeijer, E.J., (1989), Boriding of Fe and Fe-C, Fe-Cr, and Fe-Ni Alloys: Boride layer kinetics. Journal of Materials Research, 4, 1354-1370.
  • [28] Palombarini, G. and Carbucicchio, M., (1984), On the morphology of thermochemically produced Fe2B/Fe interfaces. Journal of Materials Science Letters, 3, 791-794.
  • [29] Carbucicchio, M. and Palombarini, G., (1987), Effects of alloying elements on the growth of iron boride coatings. Journal of Materials Science Letters, 6, 1147-1149.
  • [30] Ayvaz, S.I. and Aydın, I., (2020), Effect of the microwave heating on diffusion kinetics and mechanical properties of borides in AISI 316L. Transactions of the Indian Institute of Metals, 73(10):2635-2644.
  • [31] Valdes, D.F., Rosa, O.V.D., Castro, G.A.R., Amador, A.M., Lievano, A.L., Ramírez, A.O., (2021), Surface & Coatings Technology, 423, 127556, 1-11.
  • [32] Başman, G., (2010), AISI 316L tipi paslanmaz çeliğin termokimyasal difüzyon yöntemi ile borlanmasında, borlama banyosu bileşenlerinin borür tabakası özelliklerine etkisi, Doktora tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [33] Yapar, U., (2003), Düşük ve orta karbonlu çeliklerin termokimyasal borlama ile yüzey özelliklerinin geliştirilmesi, Yüksek Lisans Tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [34] Bozkurt, N., (1984), Bor yayınımıyla çeliklerde yüzey sertleştirme, Doktora Tezi, İ.T.Ü. Fen Bilimleri Enstitüsü, İstanbul.
  • [35] Chen, X.J., Yu, L.G., Khor, K.A. and Sundararajan, G., (2007), The effect of boron-pack refreshment on the boriding of mild steel by the spark plasma sintering (SPS) process. Surface & Coatings Technology, 202(13), 2830–2836.
  • [36] Ozdemir, O., Omar, M.A., Usta, M., Zeytin, S., Bindal, C. and Üçışık, A.H., (2009), An investigation on boriding kinetics of AISI 316 stainless steel. Vacuum, 83, 175–179.
  • [37] Şen, Ş., Şen, U. and Bindal, C., (2005), The growth kinetics of borides formed on boronized AISI 4140 Steel. Vacuum, 77, 195-202.
  • [38] Şen, Ş., Şen, U. and Bindal, C., (2005), An approach to kinetic study of boride steels. Surface & Coatings technology, 191, 274-285.
  • [39] Dybkov, V.I., Lengauer, W. and Barmak, K., (2005), Formation of boride layers at the Fe-%10Cr alloy-boron interface. Journal of Alloys and Compounds, 398(1-2), 113,122.
  • [40] Taktak, Ş., (2006), Tribological behavior of borided bearing steels at elevated temperatures. Surface & Coatings Technology, 201(6), 2230-2239.
  • [41] Taktak, Ş., (2007), Some mechanical properties of borided AISI H13 and 304 steels. Materials Design, 28(6), 1836-1843.
  • [42] Mebarek, B., Madouri, D., Zanoun, A. and Belaidi, A., (2015), Simulation model of monolayer growth kinetics of Fe2B phase, Materiaux and Techniques, 103(7), 703.
  • [43] Ertürk, Ş. and Kayabaşı, O., (2019), Investigation of the cutting performance of cutting tools coated with the thermo-reactive diffusion (TRD) technique. IEEE Access, 7, 106824-106838.
  • [44] Ortiz-Domínguez, M., Gómez-Vargas, O.A., Ares de Parga, G., Torres-Santiago, G., Velázquez-Mancilla, R., Castellanos-Escamilla, V.A., Mendoza-Camargo, J. and Trujillo-Sánchez, R., (2019), Modeling of the growth kinetics of boride layers in powder-pack borided ASTM A36 steel based on two different approaches. Advances in Materials Science and Engineering, 2019-7.
  • [45] Ulloa A.C, Trabolsi, P.A.R., Avila, I.P.T., Álvarez, C.O., Rosas, R.T., Velázquez, J.C. and Sánchez, E.H., (2022), Kinetics and mechanical characterization of hard layers obtained by boron diffusion in 80/20 nickel–chromium alloy. Coatings, 12, 1387, 1-14.
There are 45 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Articles
Authors

Gökhan Başman 0000-0001-8835-3641

Mustafa Merih Arıkan 0000-0002-5820-1871

Cevat Arısoy 0000-0003-3399-9271

Kelami Şeşen 0000-0002-8113-6289

Publication Date March 29, 2023
Submission Date March 23, 2022
Published in Issue Year 2023

Cite

IEEE G. Başman, M. M. Arıkan, C. Arısoy, and K. Şeşen, “A KINETIC STUDY OF THERMOCHEMICALLY BORIDED AISI 316L STAINLESS STEEL”, JSR-A, no. 052, pp. 279–296, March 2023, doi: 10.59313/jsr-a.1092135.