Research Article
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Investigation of low-cycle fatigue in adhesively-bonded single-lap joints

Year 2023, Issue: 055, 146 - 160, 31.12.2023
https://doi.org/10.59313/jsr-a.1333665

Abstract

Adhesively bonded joints are used as an alternative to classical mechanical joining methods, e.g., bolts, rivets, welding, and soldering, due to their advantages such as high strength, uniform stress distribution, and good fatigue resistance. These adhesively bonded joints are becoming more and more important, especially in fields where weight is critical, such as aviation and aerospace. Adhesively bonded joints are preferred because they offer highly reliable connections. In the present study, the low-cycle fatigue of materials joined together as adhesively bonded single-lap joints were investigated experimentally and numerically. Joints of aluminum and steel samples were subjected to variable loads that were lower than the experimentally obtained average breaking loads, and the number of cycles was determined. As a result, the fatigue life of adhesively bonded single-lap stainless steel samples was observed to be higher than that of aluminum samples. In addition, it was also observed that smudging adhesive around the endpoints of the joint significantly increased the fatigue life of steel samples.

Thanks

This research has been supported by Erzincan Binali Yıldırım University and Atatürk University. The authors would like to express their gratitude to the respective institutions for funding this project.

References

  • References
  • [1] da Silva LFM, Adams RD. Techniques to reduce the peel stresses in adhesive joints with composites. Int J Adhes Adhes 2007;27:227–35. https://doi.org/10.1016/J.IJADHADH.2006.04.001.
  • [2] Gültekin K, Akpinar S, Özel A. The effect of the adherend width on the strength of adhesively bonded single-lap joint: Experimental and numerical analysis. Compos Part B Eng 2014;60:736–45. https://doi.org/10.1016/J.COMPOSITESB.2014.01.022.
  • [3] Adin H. The effect of angle on the strain of scarf lap joints subjected to tensile loads. Appl Math Model 2012;36:2858–67. https://doi.org/10.1016/J.APM.2011.09.079.
  • [4] Akpinar S. The effect of composite patches on the failure of adhesively-bonded joints under bending moment. Appl Compos Mater 2013;20:1289–304. https://doi.org/10.1007/S10443-013-9335-6/FIGURES/16.
  • [5] Zhao X, Adams RD, Da Silva LFM. Single lap joints with rounded adherend corners: Experimental results and strength prediction. J Adhes Sci Technol 2011;25:837–56. https://doi.org/10.1163/016942410X520880.
  • [6] Akpinar S. Effects of Different Curvature Patches on the Strength of Double-Strap Adhesive Joints. Http://DxDoiOrg/101080/002184642013769098 2013;89:937–47. https://doi.org/10.1080/00218464.2013.769098.
  • [7] Doru MO, Özel A, Akpinar S, Aydin MD. Effect of the Spew Fillet on Adhesively Bonded Single-Lap Joint Subjected to Tensile Loading: Experimental and 3-D Non-Linear Stress Analysis. Http://DxDoiOrg/101080/002184642013777900 2013;90:195–209. https://doi.org/10.1080/00218464.2013.777900.
  • [8] Sayman O, Ozen M, Korkmaz B. Elasto-plastic stress distributions in adhesively bonded double lap joints. Mater Des 2013;45:31–5.
  • [9] El Zaroug M, Kadioglu F, Demiral M, Saad D. Experimental and numerical investigation into strength of bolted, bonded and hybrid single lap joints: Effects of adherend material type and thickness. Int J Adhes Adhes 2018;87:130–41. https://doi.org/10.1016/J.IJADHADH.2018.10.006.
  • [10] Khoramishad H, Akhavan-Safar A, Ayatollahi MR, Da Silva LFM. Predicting static strength in adhesively bonded single lap joints using a critical distance based method: Substrate thickness and overlap length effects. Http://DxDoiOrg/101177/1464420716666427 2016;231:237–46. https://doi.org/10.1177/1464420716666427.
  • [11] Karachalios EF, Adams RD, Da Silva LFM. The behaviour of single lap joints under bending loading. Http://DxDoiOrg/101080/016942432012761926 2013;27:1811–27. https://doi.org/10.1080/01694243.2012.761926.
  • [12] Katnam KB, Crocombe AD, Khoramishad H, Ashcroft IA. Load Ratio Effect on the Fatigue Behaviour of Adhesively Bonded Joints: An Enhanced Damage Model. Http://DxDoiOrg/101080/00218460903462632 2010;86:257–72. https://doi.org/10.1080/00218460903462632.
  • [13] Sawa T, Liu J, Nakano K, Tanaka J. A two-dimensional stress analysis of single-lap adhesive joints of dissimilar adherends subjected to tensile loads. Http://DxDoiOrg/101163/156856100742104 2012;14:43–66. https://doi.org/10.1163/156856100742104.
  • [14] Gleich DM, Van Tooren MJL, Beukers A. Analysis and evaluation of bondline thickness effects on failure load in adhesively bonded structures. Http://DxDoiOrg/101163/156856101317035503 2012;15:1091–101. https://doi.org/10.1163/156856101317035503.
  • [15] Xu W, Wei Y. Influence of adhesive thickness on local interface fracture and overall strength of metallic adhesive bonding structures. Int J Adhes Adhes 2013;40:158–67. https://doi.org/10.1016/J.IJADHADH.2012.07.012.
  • [16] Pascoe JA, Zavatta N, Troiani E, Alderliesten RC. The effect of bond-line thickness on fatigue crack growth rate in adhesively bonded joints. Eng Fract Mech 2020;229:106959. https://doi.org/10.1016/J.ENGFRACMECH.2020.106959.
  • [17] Sahin R, Akpinar S. The effects of adherend thickness on the fatigue strength of adhesively bonded single-lap joints. Int J Adhes Adhes 2021;107. https://doi.org/10.1016/J.IJADHADH.2021.102845.
  • [18] Gavgali E, Sahin R, Akpinar S. An investigation of the fatigue performance of adhesively bonded step-lap joints: An experimental and numerical analysis. Int J Adhes Adhes 2021;104:102736. https://doi.org/10.1016/J.IJADHADH.2020.102736.
  • [19] Mariam M, Afendi M, Abdul Majid MS, Ridzuan MJM, Gibson AG. Tensile and fatigue properties of single lap joints of aluminium alloy/glass fibre reinforced composites fabricated with different joining methods. Compos Struct 2018;200:647–58. https://doi.org/10.1016/J.COMPSTRUCT.2018.06.003.
  • [20] Liu Y, Lemanski S, Zhang X, Ayre D, Nezhad HY. A finite element study of fatigue crack propagation in single lap bonded joint with process-induced disbond. Int J Adhes Adhes 2018;87:164–72. https://doi.org/10.1016/J.IJADHADH.2018.10.005.
  • [21] Saraç İ, Adin H, Temiz Ş. Experimental determination of the static and fatigue strength of the adhesive joints bonded by epoxy adhesive including different particles. Compos Part B Eng 2018;155:92–103. https://doi.org/10.1016/J.COMPOSITESB.2018.08.006.
  • [22] Takiguchi M, Yoshida F. Effects of Loading Speed and Shear Prestrain on Adhesive Fatigue Strength in Single-Lap Joint. Key Eng Mater 2007;340–341:1479–84. https://doi.org/10.4028/WWW.SCIENTIFIC.NET/KEM.340-341.1479.
  • [23] Yang QD, Shim DJ, Spearing SM. A cohesive zone model for low cycle fatigue life prediction of solder joints. Microelectron Eng 2004;75:85–95. https://doi.org/10.1016/J.MEE.2003.11.009.
  • [24] Braga DFO, Maciel R, Bergmann L, da Silva LFM, Infante V, dos Santos JF, et al. Fatigue performance of hybrid overlap friction stir welding and adhesive bonding of an Al‐Mg‐Cu alloy. Fatigue Fract Eng Mater Struct 2019;42:1262–70.
  • [25] Bayramoglu S, Akpinar S, Çalık A. Numerical analysis of elasto-plastic adhesively single step lap joints with cohesive zone models and its experimental verification. J Mech Sci Technol 2021;35:641–9.
  • [26] Hacısalihoglu İ, Akpinar S. The effect of stepped notches and recesses on joint strength in adhesive bonded joints: Experimental and numerical analysis. Theor Appl Fract Mech 2022;119:103364.
  • [27] Liu L, Wang X, Wu Z, Keller T. Tension-tension fatigue behavior of ductile adhesively-bonded FRP joints. Compos Struct 2021;268:113925. https://doi.org/10.1016/J.COMPSTRUCT.2021.113925.
  • [28] Tan W, Na J, Wang G, Xu Q, Shen H, Mu W. The effects of service temperature on the fatigue behavior of a polyurethane adhesive joint. Int J Adhes Adhes 2021;107:102819. https://doi.org/10.1016/J.IJADHADH.2021.102819.
  • [29] Sahin R, Akpinar S. The effects of adherend thickness on the fatigue strength of adhesively bonded single-lap joints. Int J Adhes Adhes 2021;107:102845.
  • [30] Akpinar S, Sahin R. The fracture load analysis of different material thickness in adhesively bonded joints subjected to fully reversed bending fatigue load. Theor Appl Fract Mech 2021;114:102984. https://doi.org/10.1016/J.TAFMEC.2021.102984.
  • [31] Sahin R, Akpinar S. The effects of adherend thickness on the fatigue strength of adhesively bonded single-lap joints. Int J Adhes Adhes 2021;107:102845. https://doi.org/10.1016/J.IJADHADH.2021.102845.
  • [32] ASTM. D3166–99. Standard Test Method for Fatigue Properties of Adhesives in Shear by Tension Loading (2012) Google Scholar n.d.
  • [33] Demir K, Bayramoglu S, Akpinar S. The fracture load analysis of different support patches in adhesively bonded single-lap joints. Theor Appl Fract Mech 2020;108:102653. https://doi.org/10.1016/J.TAFMEC.2020.102653.
  • [34] Gültekin K, Akpinar S, Özel A. The effect of moment and flexural rigidity of adherend on the strength of adhesively bonded single lap joints. J Adhes 2015;91:637–50.
  • [35] Akpinar S. Effects of Different Curvature Patches on the Strength of Double-Strap Adhesive Joints. Http://DxDoiOrg/101080/002184642013769098 2013;89:937–47. https://doi.org/10.1080/00218464.2013.769098.
Year 2023, Issue: 055, 146 - 160, 31.12.2023
https://doi.org/10.59313/jsr-a.1333665

Abstract

References

  • References
  • [1] da Silva LFM, Adams RD. Techniques to reduce the peel stresses in adhesive joints with composites. Int J Adhes Adhes 2007;27:227–35. https://doi.org/10.1016/J.IJADHADH.2006.04.001.
  • [2] Gültekin K, Akpinar S, Özel A. The effect of the adherend width on the strength of adhesively bonded single-lap joint: Experimental and numerical analysis. Compos Part B Eng 2014;60:736–45. https://doi.org/10.1016/J.COMPOSITESB.2014.01.022.
  • [3] Adin H. The effect of angle on the strain of scarf lap joints subjected to tensile loads. Appl Math Model 2012;36:2858–67. https://doi.org/10.1016/J.APM.2011.09.079.
  • [4] Akpinar S. The effect of composite patches on the failure of adhesively-bonded joints under bending moment. Appl Compos Mater 2013;20:1289–304. https://doi.org/10.1007/S10443-013-9335-6/FIGURES/16.
  • [5] Zhao X, Adams RD, Da Silva LFM. Single lap joints with rounded adherend corners: Experimental results and strength prediction. J Adhes Sci Technol 2011;25:837–56. https://doi.org/10.1163/016942410X520880.
  • [6] Akpinar S. Effects of Different Curvature Patches on the Strength of Double-Strap Adhesive Joints. Http://DxDoiOrg/101080/002184642013769098 2013;89:937–47. https://doi.org/10.1080/00218464.2013.769098.
  • [7] Doru MO, Özel A, Akpinar S, Aydin MD. Effect of the Spew Fillet on Adhesively Bonded Single-Lap Joint Subjected to Tensile Loading: Experimental and 3-D Non-Linear Stress Analysis. Http://DxDoiOrg/101080/002184642013777900 2013;90:195–209. https://doi.org/10.1080/00218464.2013.777900.
  • [8] Sayman O, Ozen M, Korkmaz B. Elasto-plastic stress distributions in adhesively bonded double lap joints. Mater Des 2013;45:31–5.
  • [9] El Zaroug M, Kadioglu F, Demiral M, Saad D. Experimental and numerical investigation into strength of bolted, bonded and hybrid single lap joints: Effects of adherend material type and thickness. Int J Adhes Adhes 2018;87:130–41. https://doi.org/10.1016/J.IJADHADH.2018.10.006.
  • [10] Khoramishad H, Akhavan-Safar A, Ayatollahi MR, Da Silva LFM. Predicting static strength in adhesively bonded single lap joints using a critical distance based method: Substrate thickness and overlap length effects. Http://DxDoiOrg/101177/1464420716666427 2016;231:237–46. https://doi.org/10.1177/1464420716666427.
  • [11] Karachalios EF, Adams RD, Da Silva LFM. The behaviour of single lap joints under bending loading. Http://DxDoiOrg/101080/016942432012761926 2013;27:1811–27. https://doi.org/10.1080/01694243.2012.761926.
  • [12] Katnam KB, Crocombe AD, Khoramishad H, Ashcroft IA. Load Ratio Effect on the Fatigue Behaviour of Adhesively Bonded Joints: An Enhanced Damage Model. Http://DxDoiOrg/101080/00218460903462632 2010;86:257–72. https://doi.org/10.1080/00218460903462632.
  • [13] Sawa T, Liu J, Nakano K, Tanaka J. A two-dimensional stress analysis of single-lap adhesive joints of dissimilar adherends subjected to tensile loads. Http://DxDoiOrg/101163/156856100742104 2012;14:43–66. https://doi.org/10.1163/156856100742104.
  • [14] Gleich DM, Van Tooren MJL, Beukers A. Analysis and evaluation of bondline thickness effects on failure load in adhesively bonded structures. Http://DxDoiOrg/101163/156856101317035503 2012;15:1091–101. https://doi.org/10.1163/156856101317035503.
  • [15] Xu W, Wei Y. Influence of adhesive thickness on local interface fracture and overall strength of metallic adhesive bonding structures. Int J Adhes Adhes 2013;40:158–67. https://doi.org/10.1016/J.IJADHADH.2012.07.012.
  • [16] Pascoe JA, Zavatta N, Troiani E, Alderliesten RC. The effect of bond-line thickness on fatigue crack growth rate in adhesively bonded joints. Eng Fract Mech 2020;229:106959. https://doi.org/10.1016/J.ENGFRACMECH.2020.106959.
  • [17] Sahin R, Akpinar S. The effects of adherend thickness on the fatigue strength of adhesively bonded single-lap joints. Int J Adhes Adhes 2021;107. https://doi.org/10.1016/J.IJADHADH.2021.102845.
  • [18] Gavgali E, Sahin R, Akpinar S. An investigation of the fatigue performance of adhesively bonded step-lap joints: An experimental and numerical analysis. Int J Adhes Adhes 2021;104:102736. https://doi.org/10.1016/J.IJADHADH.2020.102736.
  • [19] Mariam M, Afendi M, Abdul Majid MS, Ridzuan MJM, Gibson AG. Tensile and fatigue properties of single lap joints of aluminium alloy/glass fibre reinforced composites fabricated with different joining methods. Compos Struct 2018;200:647–58. https://doi.org/10.1016/J.COMPSTRUCT.2018.06.003.
  • [20] Liu Y, Lemanski S, Zhang X, Ayre D, Nezhad HY. A finite element study of fatigue crack propagation in single lap bonded joint with process-induced disbond. Int J Adhes Adhes 2018;87:164–72. https://doi.org/10.1016/J.IJADHADH.2018.10.005.
  • [21] Saraç İ, Adin H, Temiz Ş. Experimental determination of the static and fatigue strength of the adhesive joints bonded by epoxy adhesive including different particles. Compos Part B Eng 2018;155:92–103. https://doi.org/10.1016/J.COMPOSITESB.2018.08.006.
  • [22] Takiguchi M, Yoshida F. Effects of Loading Speed and Shear Prestrain on Adhesive Fatigue Strength in Single-Lap Joint. Key Eng Mater 2007;340–341:1479–84. https://doi.org/10.4028/WWW.SCIENTIFIC.NET/KEM.340-341.1479.
  • [23] Yang QD, Shim DJ, Spearing SM. A cohesive zone model for low cycle fatigue life prediction of solder joints. Microelectron Eng 2004;75:85–95. https://doi.org/10.1016/J.MEE.2003.11.009.
  • [24] Braga DFO, Maciel R, Bergmann L, da Silva LFM, Infante V, dos Santos JF, et al. Fatigue performance of hybrid overlap friction stir welding and adhesive bonding of an Al‐Mg‐Cu alloy. Fatigue Fract Eng Mater Struct 2019;42:1262–70.
  • [25] Bayramoglu S, Akpinar S, Çalık A. Numerical analysis of elasto-plastic adhesively single step lap joints with cohesive zone models and its experimental verification. J Mech Sci Technol 2021;35:641–9.
  • [26] Hacısalihoglu İ, Akpinar S. The effect of stepped notches and recesses on joint strength in adhesive bonded joints: Experimental and numerical analysis. Theor Appl Fract Mech 2022;119:103364.
  • [27] Liu L, Wang X, Wu Z, Keller T. Tension-tension fatigue behavior of ductile adhesively-bonded FRP joints. Compos Struct 2021;268:113925. https://doi.org/10.1016/J.COMPSTRUCT.2021.113925.
  • [28] Tan W, Na J, Wang G, Xu Q, Shen H, Mu W. The effects of service temperature on the fatigue behavior of a polyurethane adhesive joint. Int J Adhes Adhes 2021;107:102819. https://doi.org/10.1016/J.IJADHADH.2021.102819.
  • [29] Sahin R, Akpinar S. The effects of adherend thickness on the fatigue strength of adhesively bonded single-lap joints. Int J Adhes Adhes 2021;107:102845.
  • [30] Akpinar S, Sahin R. The fracture load analysis of different material thickness in adhesively bonded joints subjected to fully reversed bending fatigue load. Theor Appl Fract Mech 2021;114:102984. https://doi.org/10.1016/J.TAFMEC.2021.102984.
  • [31] Sahin R, Akpinar S. The effects of adherend thickness on the fatigue strength of adhesively bonded single-lap joints. Int J Adhes Adhes 2021;107:102845. https://doi.org/10.1016/J.IJADHADH.2021.102845.
  • [32] ASTM. D3166–99. Standard Test Method for Fatigue Properties of Adhesives in Shear by Tension Loading (2012) Google Scholar n.d.
  • [33] Demir K, Bayramoglu S, Akpinar S. The fracture load analysis of different support patches in adhesively bonded single-lap joints. Theor Appl Fract Mech 2020;108:102653. https://doi.org/10.1016/J.TAFMEC.2020.102653.
  • [34] Gültekin K, Akpinar S, Özel A. The effect of moment and flexural rigidity of adherend on the strength of adhesively bonded single lap joints. J Adhes 2015;91:637–50.
  • [35] Akpinar S. Effects of Different Curvature Patches on the Strength of Double-Strap Adhesive Joints. Http://DxDoiOrg/101080/002184642013769098 2013;89:937–47. https://doi.org/10.1080/00218464.2013.769098.
There are 36 citations in total.

Details

Primary Language English
Subjects Solid Mechanics
Journal Section Research Articles
Authors

Gamze İspirlioğlu Kara 0000-0001-9968-1739

Adnan Özel 0000-0001-8527-3136

Publication Date December 31, 2023
Submission Date July 27, 2023
Published in Issue Year 2023 Issue: 055

Cite

IEEE G. İspirlioğlu Kara and A. Özel, “Investigation of low-cycle fatigue in adhesively-bonded single-lap joints”, JSR-A, no. 055, pp. 146–160, December 2023, doi: 10.59313/jsr-a.1333665.