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Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment

Yıl 2023, Cilt: 13 Sayı: 1, 12 - 21, 30.06.2023

Nahit Öztoprak , Gökçe Mehmet Gençer

Öz

Hot pressing is successfully proposed to bond metallic and polymeric materials as a direct-joining method to replace conventional assembly techniques. This article reports an experimental investigation on the failure mechanism analysis of single-lap joints (SLJs) subjected to tensile-shear loading. Al5754 alloy in H111 condition and long glass fiber reinforced-polypropylene (PP) composite are chosen as the adherends. In order to enhance the bond strength, laser processing is applied to the metal surface. A grid texture model by eight consecutive times scanning is utilized for the surface modification. After fabrication of the dissimilar joint, quasi-static mechanical performance of the metal-polymer hybrid structure is elucidated through tensile-shear testing. Thereafter, morphology of the fracture surfaces is evaluated by scanning electron microscopy (SEM). The experimental findings reveal that the laser surface texturing is proved to be an outstanding candidate for achieving strong joints through micro-interlocking in such metal/polymer multi-material connections. The ultimate force reaches the value of 1515.10 N after the 20 W laser surface pre-treatment.

Anahtar Kelimeler

Single lap joints Hot pressing Laser ablation treatment Fracture surface

Kaynakça

  • Agha, A., Abu-Farha, F. 2021. Viscoelastic model to capture residual stresses in heat cured dissimilar adhesive bonded joints. International Journal of Adhesion and Adhesives, 107: 102844. https://doi.org/10.1016/j.ijadhadh.2021.102844
  • Akman, E., Bora, M. Ö., Çoban, O., Oztoprak, B. G. 2021. Laser-induced groove optimization for Al/CFRP adhesive joint strength. International Journal of Adhesion and Adhesives, 107: 102830. https://doi.org/10.1016/j.ijadhadh.2021.102830
  • Akpinar, S. 2019. The Effect of Adherend Thickness and Width on Fracture Behavior in Adhesively bonded Double Cantilever Beam Joints. European Mechanical Science, 3(3): 83-87. https:// doi.org/10.26701/ems.566773
  • Al-Sayyad, A., Bardon, J., Hirchenhahn, P., Vaudémont, R., Houssiau, L., Plapper, P. 2019. Influence of Aluminum Laser Ablation on Interfacial Thermal Transfer and Joint Quality of Laser Welded Aluminum–Polyamide Assemblies. Coatings, 9: 768. https://doi.org/10.3390/coatings9110768
  • ASTM International. 2014. Standard test method for lap shear adhesion for fiber reinforced plastic (FRP) bonding, ASTM D5868-01(2014), ASTM International Standards, West Conshohocken.
  • Bilgin, M., Karabulut, Ş., Özdemir, A. 2019. Effect of preheating and dry ice cooling on dissimilar friction stir welding of AA7075-T6 and AZ31B. Journal of Polytechnic, 22(3): 655- 663. https://doi.org/10.2339/politeknik.426649
  • Cetkin, E. 2021. Investigation of the Effects of Use of GNP and GNP Reinforced Nano-Fibers with Epoxy Adhesive on Tension Tests. European Journal of Technique, 11(2): 175-181. https://doi.org/10.36222/ejt.957654
  • Dantas, M. A., Carbas, R. J. C., Marques, E. A. S., Kushner, D., da Silva, L. F. M. 2021. Flexible tubular metal-polymer adhesive joints under torsion loading. International Journal of Adhesion and Adhesives, 105: 102787. https://doi.org/10.1016/j. ijadhadh.2020.102787
  • Dasilva, S., Jimenez-Suarez, A., Rodríguez, E., Prolongo, S. G. 2021. Quality assessment and structural health monitoring of CNT reinforced CFRP and Ti6Al4V multi-material joints. Materials & Design, 210: 110118. https://doi.org/10.1016/j. matdes.2021.110118
  • Feng, Z., Zhao, H., Tan, C., Zhang, X., Chen, B., Song, X. 2021. Nanosecond laser ablation for improving the strength of CFRTP and aluminum alloy adhesively bonded joints. Composite Structures, 274: 114369. https://doi.org/10.1016/j. compstruct.2021.114369
  • Gultekin, K. 2022. Comparison of the effect of modified and unmodified boron carbide (B4C) nanoparticles on the mechanical properties of structural adhesives. Niğde Ömer Halisdemir University Journal of Engineering Sciences, 11(1): 198-206. https://doi.org/10.28948/ngumuh.984658
  • Harris, A.F., Beevers, A. 1999. The effects of grit-blasting on surface properties for adhesion”. International Journal of Adhesion & Adhesives, 19: 445-452. https://doi.org/10.1016/ S0143-7496(98)00061-X
  • Huang, W., Sun, L., Liu, Y., Chu, Y., Wang, J. 2021. Effects of low-energy impact at different temperatures on residual properties of adhesively bonded single-lap joints with composites substrate. Composite Structures, 267: 113860. https://doi.org/10.1016/j.compstruct.2021.113860
  • Kanani, A. Y., Hou, X., Ye, J. 2020. The influence of notching and mixed-adhesives at the bonding area on the strength and stress distribution of dissimilar single-lap joints. Composite Structures, 241: 112136. https://doi.org/10.1016/j. compstruct.2020.112136
  • Liu, X., Zhu, H., Xie, Y., Xu, L., Lin, N., Lu, L. 2020. Optimization of microstructural morphology via laser processing to enhance the bond strength Al-CFRP. Journal of Reinforced Plastics & Composites, 40(11-12): 463-473. https:// doi.org/10.1177/0731684420973066
  • Liu, Y., Su, J., Ma, G., Han, X., Tan, C., Wu, L., Chen, B., Song, X. 2021a. Effect of the laser texturing width on hot-pressing joining of AZ31B and CFRTP. Optics & Laser Technology, 143: 107350. https://doi.org/10.1016/j.optlastec.2021.10735
  • Liu, Y., Su, J., Tan, C., Feng, Z., Zhang, H., Wu, L., Chen, B., Song, X. 2021b. Effect of laser texturing on mechanical strength and microstructural properties of hot-pressing joining of carbon fiber reinforced plastic to Ti6Al4V. Journal of Manufacturing Processes, 65: 30-41. https://doi.org/10.1016/j. jmapro.2021.03.021
  • Maressa, P., Anodio, L., Bernasconi, A., Demir, A.G., Previtali, B. 2015. Effect of surface texture on the adhesion performance of laser treated Ti6Al4V alloy. The Journal of Adhesion, 91(7): 518-537. https://doi.org/10.1080/00218464.2014.933809
  • Min, J., Wan, H., Carlson, B. E., Lin, J., Sun, C. 2020. Application of laser ablation in adhesive bonding of metallic materials: A review. Optics & Laser Technology, 128: 106188. https://doi.org/10.1016/j.optlastec.2020.106188
  • Oztoprak, N. 2021a. Directly bonded single lap joints of SiCp/ AA2124 composite with glass fiber-reinforced polypropylene: Hole drilling effects on lap shear strength and out-of-plane impact response. Journal of Composite Materials, 55(20): 4045- 4061. https://doi.org/10.1177/00219983211031648
  • Oztoprak, N. 2021b. Investigation of metal-matrix composite based hybrid laminates under quasi-static penetration and Charpy impact loading. Journal of Manufacturing Processes, 68(A): 1328-1338. https://doi.org/10.1016/j.jmapro. 2021.06.063
  • Schanz, J., Meinhard, D., Dostal, I., Riegel, H., De Silva, A. K. M., Harrison, D. K., Knoblauch, V. 2022. Comprehensive study on the influence of different pretreatment methods and structural adhesives on the shear strength of hybrid CFRP/ aluminum joints. The Journal of Adhesion, 98(12): 1772-1800. https://doi. org/10.1080/00218464.2021.1938004
  • Wan, H., Min, J., Lin, J. 2022. Experimental and theoretical studies on laser treatment strategies for improving shear bonding strength of structural adhesive joints with cast aluminum. Composite Structures, 279: 114831. https://doi. org/10.1016/j.compstruct.2021.114831
  • Wu, Y., Lin, J., Carlson, B.E., Lu, P., Balogh, M. P., Irish, N.P., Mei, Y. 2016. Effect of laser ablation surface treatment on performance of adhesive-bonded aluminum alloys. Surface & Coatings Technology, 304: 340-347. https://doi.org/10.1016/j. surfcoat.2016.04.051
  • Zhang, C., Chen, L., Zhang, Y., Wang, G., Jin, J. 2021. Effect of laser processing microstructure on the bonding strength and failure mode of 7075-T6 aluminum alloy adhesive joints. Journal of Manufacturing Processes, 66: 302-312. https://doi. org/10.1016/j.jmapro.2021.04.028
  • Zhou, X., Zhao, Y., Chen, X., Liu, Z., Li, J., Fan, Y. 2021. Fabrication and mechanical properties of novel CFRP/Mg alloy hybrid laminates with enhanced interface adhesion. Materials & Design, 197: 109251. https://doi.org/10.1016/j. matdes.2020.109251

Termoplastik Kompozit ve Lazer Uzaklaştırmalı Yüzey Ön İşlem Uygulanmış AA5754-H111 Arasındaki Bindirme Şeklinde Farklı Birleştirmelerin Kırılma Morfolojisi

Yıl 2023, Cilt: 13 Sayı: 1, 12 - 21, 30.06.2023

Nahit Öztoprak , Gökçe Mehmet Gençer

Öz

Sıcak presleme geleneksel montaj tekniklerinin yerine doğrudan birleştirme yöntemi olarak metalik ve polimerik malzemeleri yapıştırmak için başarıyla önerilmektedir. Bu makale, çekme-kesme yüklemesine maruz kalan tek bindirmeli bağlantıların hasar mekanizması analizi üzerine deneysel bir araştırmayı bildirmektedir. Yapıştırılan malzemeler H111 durumunda Al5754 alaşımı ve uzun cam elyaf takviyeli polipropilen (PP) kompozittir. Bağlantı dayanımını arttırmak için metal yüzeye lazer işlemi uygulanmaktadır. Yüzey modifikasyonu için art arda sekiz kez tarama ile bir ızgara doku modeli kullanılmaktadır. Farklı bağlantının üretiminden sonra, metal-polimer hibrit yapının yarı statik mekanik performansı çekme-kesme testi ile açıklanmaktadır. Sonrasında, kırılma yüzeylerinin morfolojisi taramalı elektron mikroskopisi (SEM) ile değerlendirilmektedir. Deneysel bulgular lazer ile işlenmiş yüzey dokusunun bu tür metal/polimer çoklu malzeme bağlantılarında mikro kenetleme yoluyla güçlü bağlantılar elde etmek için üstün bir aday olduğunun kanıtlandığını ortaya koymaktadır. Nihai kuvvet 20 W lazer yüzey ön işleminden sonra 1515.10 N değerine ulaşmaktadır.

Anahtar Kelimeler

Tek bindirmeli bağlantılar Sıcak presleme Lazer ile uzaklaştırma işlemesi Kırılma yüzeyi

Kaynakça

  • Agha, A., Abu-Farha, F. 2021. Viscoelastic model to capture residual stresses in heat cured dissimilar adhesive bonded joints. International Journal of Adhesion and Adhesives, 107: 102844. https://doi.org/10.1016/j.ijadhadh.2021.102844
  • Akman, E., Bora, M. Ö., Çoban, O., Oztoprak, B. G. 2021. Laser-induced groove optimization for Al/CFRP adhesive joint strength. International Journal of Adhesion and Adhesives, 107: 102830. https://doi.org/10.1016/j.ijadhadh.2021.102830
  • Akpinar, S. 2019. The Effect of Adherend Thickness and Width on Fracture Behavior in Adhesively bonded Double Cantilever Beam Joints. European Mechanical Science, 3(3): 83-87. https:// doi.org/10.26701/ems.566773
  • Al-Sayyad, A., Bardon, J., Hirchenhahn, P., Vaudémont, R., Houssiau, L., Plapper, P. 2019. Influence of Aluminum Laser Ablation on Interfacial Thermal Transfer and Joint Quality of Laser Welded Aluminum–Polyamide Assemblies. Coatings, 9: 768. https://doi.org/10.3390/coatings9110768
  • ASTM International. 2014. Standard test method for lap shear adhesion for fiber reinforced plastic (FRP) bonding, ASTM D5868-01(2014), ASTM International Standards, West Conshohocken.
  • Bilgin, M., Karabulut, Ş., Özdemir, A. 2019. Effect of preheating and dry ice cooling on dissimilar friction stir welding of AA7075-T6 and AZ31B. Journal of Polytechnic, 22(3): 655- 663. https://doi.org/10.2339/politeknik.426649
  • Cetkin, E. 2021. Investigation of the Effects of Use of GNP and GNP Reinforced Nano-Fibers with Epoxy Adhesive on Tension Tests. European Journal of Technique, 11(2): 175-181. https://doi.org/10.36222/ejt.957654
  • Dantas, M. A., Carbas, R. J. C., Marques, E. A. S., Kushner, D., da Silva, L. F. M. 2021. Flexible tubular metal-polymer adhesive joints under torsion loading. International Journal of Adhesion and Adhesives, 105: 102787. https://doi.org/10.1016/j. ijadhadh.2020.102787
  • Dasilva, S., Jimenez-Suarez, A., Rodríguez, E., Prolongo, S. G. 2021. Quality assessment and structural health monitoring of CNT reinforced CFRP and Ti6Al4V multi-material joints. Materials & Design, 210: 110118. https://doi.org/10.1016/j. matdes.2021.110118
  • Feng, Z., Zhao, H., Tan, C., Zhang, X., Chen, B., Song, X. 2021. Nanosecond laser ablation for improving the strength of CFRTP and aluminum alloy adhesively bonded joints. Composite Structures, 274: 114369. https://doi.org/10.1016/j. compstruct.2021.114369
  • Gultekin, K. 2022. Comparison of the effect of modified and unmodified boron carbide (B4C) nanoparticles on the mechanical properties of structural adhesives. Niğde Ömer Halisdemir University Journal of Engineering Sciences, 11(1): 198-206. https://doi.org/10.28948/ngumuh.984658
  • Harris, A.F., Beevers, A. 1999. The effects of grit-blasting on surface properties for adhesion”. International Journal of Adhesion & Adhesives, 19: 445-452. https://doi.org/10.1016/ S0143-7496(98)00061-X
  • Huang, W., Sun, L., Liu, Y., Chu, Y., Wang, J. 2021. Effects of low-energy impact at different temperatures on residual properties of adhesively bonded single-lap joints with composites substrate. Composite Structures, 267: 113860. https://doi.org/10.1016/j.compstruct.2021.113860
  • Kanani, A. Y., Hou, X., Ye, J. 2020. The influence of notching and mixed-adhesives at the bonding area on the strength and stress distribution of dissimilar single-lap joints. Composite Structures, 241: 112136. https://doi.org/10.1016/j. compstruct.2020.112136
  • Liu, X., Zhu, H., Xie, Y., Xu, L., Lin, N., Lu, L. 2020. Optimization of microstructural morphology via laser processing to enhance the bond strength Al-CFRP. Journal of Reinforced Plastics & Composites, 40(11-12): 463-473. https:// doi.org/10.1177/0731684420973066
  • Liu, Y., Su, J., Ma, G., Han, X., Tan, C., Wu, L., Chen, B., Song, X. 2021a. Effect of the laser texturing width on hot-pressing joining of AZ31B and CFRTP. Optics & Laser Technology, 143: 107350. https://doi.org/10.1016/j.optlastec.2021.10735
  • Liu, Y., Su, J., Tan, C., Feng, Z., Zhang, H., Wu, L., Chen, B., Song, X. 2021b. Effect of laser texturing on mechanical strength and microstructural properties of hot-pressing joining of carbon fiber reinforced plastic to Ti6Al4V. Journal of Manufacturing Processes, 65: 30-41. https://doi.org/10.1016/j. jmapro.2021.03.021
  • Maressa, P., Anodio, L., Bernasconi, A., Demir, A.G., Previtali, B. 2015. Effect of surface texture on the adhesion performance of laser treated Ti6Al4V alloy. The Journal of Adhesion, 91(7): 518-537. https://doi.org/10.1080/00218464.2014.933809
  • Min, J., Wan, H., Carlson, B. E., Lin, J., Sun, C. 2020. Application of laser ablation in adhesive bonding of metallic materials: A review. Optics & Laser Technology, 128: 106188. https://doi.org/10.1016/j.optlastec.2020.106188
  • Oztoprak, N. 2021a. Directly bonded single lap joints of SiCp/ AA2124 composite with glass fiber-reinforced polypropylene: Hole drilling effects on lap shear strength and out-of-plane impact response. Journal of Composite Materials, 55(20): 4045- 4061. https://doi.org/10.1177/00219983211031648
  • Oztoprak, N. 2021b. Investigation of metal-matrix composite based hybrid laminates under quasi-static penetration and Charpy impact loading. Journal of Manufacturing Processes, 68(A): 1328-1338. https://doi.org/10.1016/j.jmapro. 2021.06.063
  • Schanz, J., Meinhard, D., Dostal, I., Riegel, H., De Silva, A. K. M., Harrison, D. K., Knoblauch, V. 2022. Comprehensive study on the influence of different pretreatment methods and structural adhesives on the shear strength of hybrid CFRP/ aluminum joints. The Journal of Adhesion, 98(12): 1772-1800. https://doi. org/10.1080/00218464.2021.1938004
  • Wan, H., Min, J., Lin, J. 2022. Experimental and theoretical studies on laser treatment strategies for improving shear bonding strength of structural adhesive joints with cast aluminum. Composite Structures, 279: 114831. https://doi. org/10.1016/j.compstruct.2021.114831
  • Wu, Y., Lin, J., Carlson, B.E., Lu, P., Balogh, M. P., Irish, N.P., Mei, Y. 2016. Effect of laser ablation surface treatment on performance of adhesive-bonded aluminum alloys. Surface & Coatings Technology, 304: 340-347. https://doi.org/10.1016/j. surfcoat.2016.04.051
  • Zhang, C., Chen, L., Zhang, Y., Wang, G., Jin, J. 2021. Effect of laser processing microstructure on the bonding strength and failure mode of 7075-T6 aluminum alloy adhesive joints. Journal of Manufacturing Processes, 66: 302-312. https://doi. org/10.1016/j.jmapro.2021.04.028
  • Zhou, X., Zhao, Y., Chen, X., Liu, Z., Li, J., Fan, Y. 2021. Fabrication and mechanical properties of novel CFRP/Mg alloy hybrid laminates with enhanced interface adhesion. Materials & Design, 197: 109251. https://doi.org/10.1016/j. matdes.2020.109251
Toplam 26 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Araştırma Makaleleri
Yazarlar

Nahit Öztoprak 0000-0003-1132-8768

Gökçe Mehmet Gençer 0000-0003-1084-7240

Yayımlanma Tarihi 30 Haziran 2023
Yayımlandığı Sayı Yıl 2023 Cilt: 13 Sayı: 1

Kaynak Göster

APA Öztoprak, N., & Gençer, G. M. (2023). Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment. Karaelmas Fen Ve Mühendislik Dergisi, 13(1), 12-21. https://doi.org/10.7212/karaelmasfen.1144918
AMA Öztoprak N, Gençer GM. Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment. Karaelmas Fen ve Mühendislik Dergisi. Haziran 2023;13(1):12-21. doi:10.7212/karaelmasfen.1144918
Chicago Öztoprak, Nahit, ve Gökçe Mehmet Gençer. “Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 With Laser Ablation Surface Pre-Treatment”. Karaelmas Fen Ve Mühendislik Dergisi 13, sy. 1 (Haziran 2023): 12-21. https://doi.org/10.7212/karaelmasfen.1144918.
EndNote Öztoprak N, Gençer GM (01 Haziran 2023) Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment. Karaelmas Fen ve Mühendislik Dergisi 13 1 12–21.
IEEE N. Öztoprak ve G. M. Gençer, “Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment”, Karaelmas Fen ve Mühendislik Dergisi, c. 13, sy. 1, ss. 12–21, 2023, doi: 10.7212/karaelmasfen.1144918.
ISNAD Öztoprak, Nahit - Gençer, Gökçe Mehmet. “Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 With Laser Ablation Surface Pre-Treatment”. Karaelmas Fen ve Mühendislik Dergisi 13/1 (Haziran 2023), 12-21. https://doi.org/10.7212/karaelmasfen.1144918.
JAMA Öztoprak N, Gençer GM. Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment. Karaelmas Fen ve Mühendislik Dergisi. 2023;13:12–21.
MLA Öztoprak, Nahit ve Gökçe Mehmet Gençer. “Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 With Laser Ablation Surface Pre-Treatment”. Karaelmas Fen Ve Mühendislik Dergisi, c. 13, sy. 1, 2023, ss. 12-21, doi:10.7212/karaelmasfen.1144918.
Vancouver Öztoprak N, Gençer GM. Fracture Morphology of Single-Lap Dissimilar Joints Between Thermoplastic Composite and AA5754-H111 with Laser Ablation Surface Pre-Treatment. Karaelmas Fen ve Mühendislik Dergisi. 2023;13(1):12-21.
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