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İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI

Year 2019, Volume: 58 Issue: 4, 275 - 286, 01.12.2019
https://doi.org/10.30797/madencilik.666410

Abstract

Bu çalışmada, atık alkali pil tozlarındaki çinko ve manganın seçimli çözünürlüğü iki kademeli liç
yönteminin uygulanmasıyla incelenmiştir. Birinci liç kademesinde, pil tozundaki çinko sodyum
hidroksit çözeltileri kullanılarak çözündürülmüştür. Mangan içeren katı kalıntı filtrasyonla çözeltiden
ayrıldıktan sonra ikinci liç kademesinde kullanılmıştır. İkinci liç işleminde melas içeren sülfürik asit
çözeltileri liç ajanı olarak kullanılmıştır. Her bir liç basamağında çözelti derişimi, sıcaklık, karıştırma
hızı ve katı/sıvı oranının çinko ve mangan çözünmesine olan etkileri araştırılmıştır. Elde edilen bulgular
deney parametrelerinin çinko ve mangan çözünmesi üzerinde önemli bir etkiye sahip olduğunu
göstermiştir. Her iki metal için de çözünme veriminin çözücü derişimi, sıcaklık ve karıştırma hızının
artmasıyla, katı/sıvı oranının ise azalmasıyla arttığı gözlenmiştir. Sodyum hidroksit derişiminin
1.5 mol/L, reaksiyon sıcaklığının 40 °C, katı/sıvı oranının 2/500 g/mL, karıştırma hızının 500 dev/
dk ve reaksiyon süresinin 120 dk olduğu deney şartlarında atık pil tozundaki çinkonun %77’sinin
çözündüğü belirlenmiştir. Sülfürik asit derişimi, reaksiyon sıcaklığı, katı/sıvı oranı, karıştırma hızı ve
reaksiyon süresi sırasıyla 1 mol/L, 50 °C, 2/500 g/mL, 500 dev/dk ve 120 dk iken liç kalıntısındaki
manganın %85’inin çözündüğü bulunmuştur.

Supporting Institution

Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon Birimi

Project Number

FDK-2018-970

Thanks

Bu çalışma İnönü Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon Birimi tarafından desteklenmiştir (Proje numarası: FDK-2018-970).

References

  • Bernardes, A.M., Espinosa, D.C.R., Tenorio, J.A.S., 2004. Recyling of Batteries: A Review of Current Processes and Technologies. Journal of Power Sources, 130, 291-298.
  • Buzatu M., Saceanu S., Petrescu M.I., Ghica G.V., Buzatu T., 2014. Recovery of Zinc and Manganese from Spent Batteries by Reductive Leaching in Acidic Media. Journal of Power Sources, 247, 612-617.
  • Demirkıran, N., Turhan Özdemir, G.D., 2019. A Kinetic Model for Dissolution of Zinc Oxide Powder Obtained from Waste Alkaline Batteries in Sodium Hydroxide Solutions. Metallurgical and Materials Transactions B, 50B, 491-501.
  • De Souza, C.C.B.M., De Oliveria, D.C., Tenorio, J.A.S., 2001. Characterization of Used Alkaline Batteries Powder and Analysis of Zinc Recovery by Acid Leaching. Journal of Power Sources, 103, 120-126.
  • El Hazek, M.N., Lasheen T.A., Helal A.S., 2006. Reductive Leaching of Manganese from Low Grade Sinai Ore in HCl Using H2O2 as Reductant. Hydrometallurgy, 84, 187-191.
  • El Nadi, Y.A., Daoud, J.A., Aly, H.F., 2007. Leaching and Separation of Zinc from the Black Paste of Spent MnO2-Zn Dry Cell Batteries. Journal of Hazardous Materials, 143, 328-334.
  • Gega, J., Walkowiak, W., 2011. Leaching of Zinc and Manganese from Used up Zinc-Carbon Batteries Using Aqueous Sulfuric Acid Solution. Physicochemical Problems of Mineral Processing, 46, 155-162.
  • Gupta, C.K., Murkherjee, T.K., 1990. Hydrometallurgy in Extraction Processes, CRC Press, USA.
  • Gülensoy, H., 1984. Kompleksometrinin Esasları ve Kompleksometrik Titrasyonlar. Fatih Yayınevi, İstanbul.
  • Jha, M.K., Kumar, V., Singh, R.J., 2001. Review of Hydrometallurgical Recovery of Zinc from Industrial Wastes, Resources. Conservation and Recycling, 33, 1-22.
  • Lashenn, T.A., El-Hazek, M.N., Helal, A.S., El- Nagar, W., 2009. Recovery of Manganese Using Molasses as Reductant in Nitric Acid Solution. International Journal of Mineral Processing, 92, 109-114.
  • Nayl, A.A., Ismail, I.M., Aly, H.F., 2011. Recovery of Pure MnSO4.H2O by Reductive Leaching of Manganese from Pyrolusite Ore by Sulfuric Acid and Hydrogen Peroxide. International Journal of Mineral Processing, 100, 116-123.
  • Rabah, M.A, El-Sayed, A.S., 1995. Recovery of Zinc and Some of Its Valuable Salts from Secondary Resources and Wastes. Hydrometallurgy, 37, 23-32.
  • Rosenqvist, T., 2004. Principles of Extractive Metallurgy. Tapir Academic Press, USA. Sadeghi, S.M., Vanpeteghem, G., Neto, I.F.F.,
  • Soares, H.M.V.M., 2017. Selective Leaching of Zn from Spent Alkaline Batteries Using Environmentally Friendly Approaches. Waste Management, 60, 696-705.
  • Sayılgan, E., Kükrer, T., Ferella, F., Akcıl, A., Veglio, F., Kitis, M., 2009. Reductive Leaching of Manganese and Zinc from Spent Alkaline and Zinc-Carbon Batteries in Acidic Media. Hydrometallurgy, 97, 73-79.
  • Sayılgan, E., Kükrer, T., Yiğit N.O., Civelekoğlu, G., Kitis, M., 2010. Acidic Leaching and Precipitation of Zinc and Manganese from Spent Battery Powders using Various Reductants. Journal of Hazardous Materials, 173, 137-143.
  • Senanayake, G., Shin, S.M., Senaputra, A., Winn, A., Pugaev, D., Avraamides, J., Sohn J.S., Kim, D.J., 2010. Comparative Leaching of Spent Zinc-Manganese-Carbon Batteries Using Sulphur Dioxide in Ammoniacal and Sulfuric Acid Solution. Hydrometallurgy, 105, 36-41.
  • Seyed Ghasemi, S.M., Azizi, A., 2017. Investigation of Leaching Kinetics of Zinc from a Low-Grade Ore in Organic and Inorganic Acids. Journal of Mining and Environment, 8, 579-591.
  • Shalchian, H., Rafsanjani-Abbasi, A., Vahdati- Khaki, J., Babakhani, A., 2015. Selective Acidic Leaching of Spent Zinc-Carbon Batteries Followed by Zinc Electrowinning. Metallurgical and Materials Transactions B, 46B, 38-47.
  • Shin, S.M., Senanayake, G., Sohn, J., Kang, J., Yang D, Kim, T., 2009. Separation of Zinc from Spent Zinc-Carbon Batteries by Selective Leaching with Sodium Hydroxide. Hydrometallurgy, 96, 349-353.
  • Veloso, L.R.S., Rodrigues, L.E.O.C., Ferreira, D.A, Magalhaes F.S., Mansur, M.B., 2005. Development of a Hydrometallurgical Route for the Recovery of Zinc and Manganese from Spent Alkaline Batteries. Journal of Power Sources, 152, 295-302.
  • Venkatachalam, S., 1998. Hydrometallurgy Narosa Publishing House, India.
  • Xionga, S., Lia, X., Liua, P., Haoa, S., Haoa, F., Hydrometallurgy. Yinb, Z., Liua, J., 2018. Recovery of Manganese from Low Grade Pyrolusite Ore by Reductively Acid Leaching Process Using Lignin as a Low Cost Reductant. Minerals Engineering, 125, 126-132.
  • Xu, W., Liang, L., Zhu, M. 2015. Determination of Sugars in Molasses by HPLC Following Solid- Phase Extraction. International Journal of Food Properties, 18, 547-557.
  • Yamaguchi, T., Nagano, H., Murai, R., Sugimori, H., Sekiguchi, C., Sumi, I., 2018. Development of Mn Recovery Process from Waste Dry Cell Batteries. Journal of Material Cycles Waste Management, 20, 1909-1917.

RECOVERY OF ZINC AND MANGANESE FROM WASTE ALKALINE BATTERY POWDER BY TWO-STAGE LEACHING PROCESS

Year 2019, Volume: 58 Issue: 4, 275 - 286, 01.12.2019
https://doi.org/10.30797/madencilik.666410

Abstract

In this work, the selective dissolution of zinc and manganese in the waste alkaline battery
powders was investigated by applying two-stage leaching method. In the first-stage of leaching,
zinc in the battery powder was dissolved using NaOH solutions. The solid residue containing
manganese was separated from the solution by filtration and used in the second leaching step.
Sulfuric acid solutions containing molasses was used as leaching agent in the second-stage
leaching treatment. In each leaching step, the effects of solution concentration, temperature,
stirring speed and solid to liquid ratio on the dissolution of zinc and manganese were examined.
The findings obtained showed that the experimental parameters had a significant effect on the
dissolution of zinc and manganese. It was observed that the dissolution efficiency for both metal
increased with an increase in the solution concentration, temperature and stirring speed, and
with a decrease in the solid to liquid ratio. At the experimental conditions of a sodium hydroxide
concentration of 1.5 mol/L, a reaction temperature of 40 °C, a solid to liquid ratio of 2/500 g/mL,
a stirring speed of 500 rpm, and a reaction time of 120 min., it was determined that 77% of zinc
in waste battery powder was dissolved. While concentration of sulfuric acid, temperature, solid
to liquid ratio, stirring speed, and reaction time were 1.5 mol/L, 50 °C, 2/500 g/mL, 500 rpm, and
120 min. respectively, it was found that 85% of manganese in the leach residue was dissolved.

Project Number

FDK-2018-970

References

  • Bernardes, A.M., Espinosa, D.C.R., Tenorio, J.A.S., 2004. Recyling of Batteries: A Review of Current Processes and Technologies. Journal of Power Sources, 130, 291-298.
  • Buzatu M., Saceanu S., Petrescu M.I., Ghica G.V., Buzatu T., 2014. Recovery of Zinc and Manganese from Spent Batteries by Reductive Leaching in Acidic Media. Journal of Power Sources, 247, 612-617.
  • Demirkıran, N., Turhan Özdemir, G.D., 2019. A Kinetic Model for Dissolution of Zinc Oxide Powder Obtained from Waste Alkaline Batteries in Sodium Hydroxide Solutions. Metallurgical and Materials Transactions B, 50B, 491-501.
  • De Souza, C.C.B.M., De Oliveria, D.C., Tenorio, J.A.S., 2001. Characterization of Used Alkaline Batteries Powder and Analysis of Zinc Recovery by Acid Leaching. Journal of Power Sources, 103, 120-126.
  • El Hazek, M.N., Lasheen T.A., Helal A.S., 2006. Reductive Leaching of Manganese from Low Grade Sinai Ore in HCl Using H2O2 as Reductant. Hydrometallurgy, 84, 187-191.
  • El Nadi, Y.A., Daoud, J.A., Aly, H.F., 2007. Leaching and Separation of Zinc from the Black Paste of Spent MnO2-Zn Dry Cell Batteries. Journal of Hazardous Materials, 143, 328-334.
  • Gega, J., Walkowiak, W., 2011. Leaching of Zinc and Manganese from Used up Zinc-Carbon Batteries Using Aqueous Sulfuric Acid Solution. Physicochemical Problems of Mineral Processing, 46, 155-162.
  • Gupta, C.K., Murkherjee, T.K., 1990. Hydrometallurgy in Extraction Processes, CRC Press, USA.
  • Gülensoy, H., 1984. Kompleksometrinin Esasları ve Kompleksometrik Titrasyonlar. Fatih Yayınevi, İstanbul.
  • Jha, M.K., Kumar, V., Singh, R.J., 2001. Review of Hydrometallurgical Recovery of Zinc from Industrial Wastes, Resources. Conservation and Recycling, 33, 1-22.
  • Lashenn, T.A., El-Hazek, M.N., Helal, A.S., El- Nagar, W., 2009. Recovery of Manganese Using Molasses as Reductant in Nitric Acid Solution. International Journal of Mineral Processing, 92, 109-114.
  • Nayl, A.A., Ismail, I.M., Aly, H.F., 2011. Recovery of Pure MnSO4.H2O by Reductive Leaching of Manganese from Pyrolusite Ore by Sulfuric Acid and Hydrogen Peroxide. International Journal of Mineral Processing, 100, 116-123.
  • Rabah, M.A, El-Sayed, A.S., 1995. Recovery of Zinc and Some of Its Valuable Salts from Secondary Resources and Wastes. Hydrometallurgy, 37, 23-32.
  • Rosenqvist, T., 2004. Principles of Extractive Metallurgy. Tapir Academic Press, USA. Sadeghi, S.M., Vanpeteghem, G., Neto, I.F.F.,
  • Soares, H.M.V.M., 2017. Selective Leaching of Zn from Spent Alkaline Batteries Using Environmentally Friendly Approaches. Waste Management, 60, 696-705.
  • Sayılgan, E., Kükrer, T., Ferella, F., Akcıl, A., Veglio, F., Kitis, M., 2009. Reductive Leaching of Manganese and Zinc from Spent Alkaline and Zinc-Carbon Batteries in Acidic Media. Hydrometallurgy, 97, 73-79.
  • Sayılgan, E., Kükrer, T., Yiğit N.O., Civelekoğlu, G., Kitis, M., 2010. Acidic Leaching and Precipitation of Zinc and Manganese from Spent Battery Powders using Various Reductants. Journal of Hazardous Materials, 173, 137-143.
  • Senanayake, G., Shin, S.M., Senaputra, A., Winn, A., Pugaev, D., Avraamides, J., Sohn J.S., Kim, D.J., 2010. Comparative Leaching of Spent Zinc-Manganese-Carbon Batteries Using Sulphur Dioxide in Ammoniacal and Sulfuric Acid Solution. Hydrometallurgy, 105, 36-41.
  • Seyed Ghasemi, S.M., Azizi, A., 2017. Investigation of Leaching Kinetics of Zinc from a Low-Grade Ore in Organic and Inorganic Acids. Journal of Mining and Environment, 8, 579-591.
  • Shalchian, H., Rafsanjani-Abbasi, A., Vahdati- Khaki, J., Babakhani, A., 2015. Selective Acidic Leaching of Spent Zinc-Carbon Batteries Followed by Zinc Electrowinning. Metallurgical and Materials Transactions B, 46B, 38-47.
  • Shin, S.M., Senanayake, G., Sohn, J., Kang, J., Yang D, Kim, T., 2009. Separation of Zinc from Spent Zinc-Carbon Batteries by Selective Leaching with Sodium Hydroxide. Hydrometallurgy, 96, 349-353.
  • Veloso, L.R.S., Rodrigues, L.E.O.C., Ferreira, D.A, Magalhaes F.S., Mansur, M.B., 2005. Development of a Hydrometallurgical Route for the Recovery of Zinc and Manganese from Spent Alkaline Batteries. Journal of Power Sources, 152, 295-302.
  • Venkatachalam, S., 1998. Hydrometallurgy Narosa Publishing House, India.
  • Xionga, S., Lia, X., Liua, P., Haoa, S., Haoa, F., Hydrometallurgy. Yinb, Z., Liua, J., 2018. Recovery of Manganese from Low Grade Pyrolusite Ore by Reductively Acid Leaching Process Using Lignin as a Low Cost Reductant. Minerals Engineering, 125, 126-132.
  • Xu, W., Liang, L., Zhu, M. 2015. Determination of Sugars in Molasses by HPLC Following Solid- Phase Extraction. International Journal of Food Properties, 18, 547-557.
  • Yamaguchi, T., Nagano, H., Murai, R., Sugimori, H., Sekiguchi, C., Sumi, I., 2018. Development of Mn Recovery Process from Waste Dry Cell Batteries. Journal of Material Cycles Waste Management, 20, 1909-1917.
There are 26 citations in total.

Details

Primary Language Turkish
Journal Section Research Article
Authors

Gülistan Deniz Turhan Özdemir 0000-0003-4749-1989

Nizamettin Demirkıran

Project Number FDK-2018-970
Publication Date December 1, 2019
Submission Date April 4, 2019
Published in Issue Year 2019 Volume: 58 Issue: 4

Cite

APA Özdemir, G. D. T., & Demirkıran, N. (2019). İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI. Bilimsel Madencilik Dergisi, 58(4), 275-286. https://doi.org/10.30797/madencilik.666410
AMA Özdemir GDT, Demirkıran N. İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI. Mining. December 2019;58(4):275-286. doi:10.30797/madencilik.666410
Chicago Özdemir, Gülistan Deniz Turhan, and Nizamettin Demirkıran. “İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI”. Bilimsel Madencilik Dergisi 58, no. 4 (December 2019): 275-86. https://doi.org/10.30797/madencilik.666410.
EndNote Özdemir GDT, Demirkıran N (December 1, 2019) İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI. Bilimsel Madencilik Dergisi 58 4 275–286.
IEEE G. D. T. Özdemir and N. Demirkıran, “İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI”, Mining, vol. 58, no. 4, pp. 275–286, 2019, doi: 10.30797/madencilik.666410.
ISNAD Özdemir, Gülistan Deniz Turhan - Demirkıran, Nizamettin. “İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI”. Bilimsel Madencilik Dergisi 58/4 (December 2019), 275-286. https://doi.org/10.30797/madencilik.666410.
JAMA Özdemir GDT, Demirkıran N. İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI. Mining. 2019;58:275–286.
MLA Özdemir, Gülistan Deniz Turhan and Nizamettin Demirkıran. “İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI”. Bilimsel Madencilik Dergisi, vol. 58, no. 4, 2019, pp. 275-86, doi:10.30797/madencilik.666410.
Vancouver Özdemir GDT, Demirkıran N. İKİ KADEMELİ LİÇ İŞLEMİ İLE ATIK ALKALİ PİL TOZUNDAN ÇİNKO VE MANGAN KAZANILMASI. Mining. 2019;58(4):275-86.

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