Recovery of Chromite from Processing Plant Tailing by Vertical Ring and Pulsating High-Gradient Magnetic Separation
Year 2018,
Volume: 13 Issue: 13, 23 - 35, 16.02.2018
Gökhan Altın
Serkan İnal
,
İbrahim Alp
Abstract
Magnetic
separation has been used widely since 1955 for processing a variety of minerals
from iron ore in steel production to desulphurization of coal. The
accumulation of fines and tailing during mineral processing operations and the
increasing global demand for quality products motivated the use of the
semi-continuous pilot wet high gradient magnetic separator. In this study the
possibility of recover the chromites from the tailings of the chromite
enrichment plant, by vertical ring and pulsating high gradient wet magnetic
separator (VPHGMS) was investigated. Magnetic separation and concentration
experiments were studied on pilot scale laboratory with 1-5 tons tailing
materials. Tailings were fed first to hydrocyclone then the bottom fluid of the
cyclone was fed to magnetic separator. Pre concentrate, obtained by magnetic
separator, was beneficiated by shaking tables as a final enrichment step. On
the experimental studies different currents (100-400 amperages) were studied to
find out the effect of these parameters on the Cr2O3
grades and on the recovery yield. Therefore the parameters were evaluated in
collaboration with particle size distributions, grades and the quantity of
feeding and concentrate. According to experiments 300 amperage was determined
as an optimific value. With reference to results 47% Cr2O3
concentrates were produced from approximately 3.40 % Cr2O3
tailings. Also the efficiency of chromite beneficiation for magnetic and
shaking table tests was changed between 40-70 %.
References
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Dahe, X., Liu, S., Chen, J., 1998. New Technology of Pulsating High Gradient Magnetic Separation, International Journal of Mineral Processing, Volume 54, Issue 2, pp. 111-127.
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- Silva, M. B. & Luz, J. A. M., 2013. Magnetic scavenging of ultrafine hematite from itabirites, Esc. Minas, Ouro Preto, 66(4), pp. 499-505.
- Svoboda, J. & Fujita, T., 2003. Recent developments in magnetic methods of material separation, Minerals Engineering 16, pp. 75-792.
- Tripaty, S.K., Murthy, Y.R. & Singh, V., 2012. Characterization and Separation Studies of Indian Chromite Beneficiation Plant Tailing, International Journal of Mineral Processing, Volume 122, pp. 47-53.
- Umadevi, T., Singh, A. M., Abhishek, K., Suresh, B. & Sah, R., 2013. Recovery of Iron Bearing Minerals from Beneficiation Plant 2 Thickner Underflow of JSW Steel Limited, Journal of Minerals and Materials Characterization and Engineering, 1, pp. 55-60.
- URL-1: http://www.outotec.com/ImageVaultFiles/id_958/d_1/cf_2/OTE_SLon_vertically_pulsating_high-gradient_magnet.PDF
- Zeng, W., & Dahe, X., 2003. The latest application of SLon vertical ring and pulsating high-gradient magnetic separator, Minerals Engineering 16, pp. 563-565.
Year 2018,
Volume: 13 Issue: 13, 23 - 35, 16.02.2018
Gökhan Altın
Serkan İnal
,
İbrahim Alp
References
- Agacayak, T., Zedef, V. & Aydogan, S., 2007. Benefication of low-grade chromite ores of abandoned mine at Topraktepe, Beyşehir, SW Turkey, Acta Montanistica Slovaca 12, 4, pp. 323-327.
- Aslan, N. and Kaya, H., 2009. Beneficiation of Chromite Concentration Waste by Multi-Gravity Separator and High Intensity Induced-Roll Magnetic Separator, Arabian Journal for Science and Engineering, Volume 34, Number 2B, pp. 285-297.
- Chen, L., Dahe, X. & Huang, H., 2009. Pulsating High Gradient Magnetic Separation of Fine Hematite from Tailings, Minerals and Metallurgical Processing, Vol. 26, Number 3, pp. 163-168.
- Chen, L., Qian, Z., Wen, S. & Huang S., 2013. High Gradient Magnetic Separation of Ultrafine Particles with Rod Matrix, Mineral Processing & Extractive Metall. Rev., 34, pp. 340-347.
- Dahe, X., 1994. New Development of the Slon Vertical Ring and Pulsation HGMS Separator, Magnetic and Electrical Separation, Vol. 5, pp. 211-222.
- Dahe, X., 2000. A Large Scale Application of Slon Magnetic Separator in Meishan Iron Ore Mine, Magnetic and Electrical Separation, Vol. 11, No. 1-2, pp. 1-8.
- Dahe, X., 2003. Slon Magnetic Separator Applied to Upgrading the Iron Concentrate, Physical Separation in Science and Engineering, Vol. 12, No. 2, pp. 63–69.
Dahe, X., Liu, S., Chen, J., 1998. New Technology of Pulsating High Gradient Magnetic Separation, International Journal of Mineral Processing, Volume 54, Issue 2, pp. 111-127.
- Das, B., Arik, F., Ozturk, A. & Altay O., 2012. Krom madenciliği ve geçmişten günümüze insanlık tarihi üzerine etkileri, Journal of Life Sciences, Volume 1, Number 2, pp. 77-88.
- Das, S.K., 2015. Quantitative mineralogical characterization of chrome ore beneficiation plant tailing and its beneficiated products, International Journal of Minerals, Metallurgy and Materials 22, 4, pp. 335.
- Dobbins, M., 2006. Pulsation Separation. Industrial Minerals, 465, pp. 72-75.
- Dobbins, M., Domenico, J. & Dunn, P., 2007. A discussion of magnetic separation techniques for concentrating ilmenite and chromite ores, The 6th International Heavy Minerals Conference ‘Back to Basics’, The Southern African Institute of Mining and Metallurgy, pp. 197-203.
- Dobbins, M., Dunn, P. & Sherrell, I., 2009. Recent advances in magnetic separator designs and applications, The 7th International Heavy Minerals Conference ‘What next’, The Southern African Institute of Mining and Metallurgy, pp. 63-69.
- Hearn, S. B. & Dobbins, M. N., 2007. Slon Magnetic Separator: A New Approach for Recovering and Concentrating Iron Ore Fines, Montreal Energy & Mines, Montreal, April 29- May 2
- Hunt, C.P., Moskowitz, B.M. & Banerjee, S. K., 1995. Magnetic Properties of Rocks and Minerals, In: Ahrens T J (ed.) A Handbook of Physical Constants, vol. 3: Rock Physics and Phase Relations. Washington, D.C: American Geophysical Union, pp. 189-201.
- Murthy, Y. R., Tripathy, S.K. & Kumar, C. R., 2011. Chrome ore beneficiation challenges & opportunities – A review, Minerals Engineering 24, pp. 375–380.
- Silva, M. B. & Luz, J. A. M., 2013. Magnetic scavenging of ultrafine hematite from itabirites, Esc. Minas, Ouro Preto, 66(4), pp. 499-505.
- Svoboda, J. & Fujita, T., 2003. Recent developments in magnetic methods of material separation, Minerals Engineering 16, pp. 75-792.
- Tripaty, S.K., Murthy, Y.R. & Singh, V., 2012. Characterization and Separation Studies of Indian Chromite Beneficiation Plant Tailing, International Journal of Mineral Processing, Volume 122, pp. 47-53.
- Umadevi, T., Singh, A. M., Abhishek, K., Suresh, B. & Sah, R., 2013. Recovery of Iron Bearing Minerals from Beneficiation Plant 2 Thickner Underflow of JSW Steel Limited, Journal of Minerals and Materials Characterization and Engineering, 1, pp. 55-60.
- URL-1: http://www.outotec.com/ImageVaultFiles/id_958/d_1/cf_2/OTE_SLon_vertically_pulsating_high-gradient_magnet.PDF
- Zeng, W., & Dahe, X., 2003. The latest application of SLon vertical ring and pulsating high-gradient magnetic separator, Minerals Engineering 16, pp. 563-565.