Research Article
Ti6Al4V ALAŞIMINDA ESNEK HONLAMA VE SİLİNDİRİK PARLATMA İŞLEMLERİNİN DELİK YÜZEY ÖZELLİKLERİNE ETKİLERİNİN İNCELENMESİ
Abstract
Pek çok endüstriyel uygulamada olduğu gibi havacılık uygulamalarında da delik içi yüzey kalitesinin yüksek olması genellikle istenmektedir. Delik içi yüzey kalitesini belirleyen önemli özelliklerin başında ise yüzey pürüzlülüğü, yüzey sertliği ve dayanım gelmektedir. Bu çalışmada, havacılıkta da yaygın olarak kullanılan Ti6Al4V alaşımına matkap ile delik delme işlemi sonrasında uygulanan delik yüzey bitirme işlemlerinden esnek honlama ve silindirik parlatma yöntemleri belirtilen yüzey özellikleri açısından deneysel olarak incelenmiştir. Deneyler sonunda, delik içi yüzey pürüzlülük değerlerinde esnek honlama ile %15, silindirik parlatma yüzey bitirme işlemi ile de %85 oranında azalışlar elde edilmiştir. Delik içi yüzey sertlik değerleri incelendiğinde ise silindirik parlatma işlemli numunelerin yapılan deneylerde elde edilen en yüksek sertlik değeri olan 420 HV değerine ulaşan numuneler olduğu belirlenmiştir. Bu örneklerde, sertlik artışına bağlı olarak aşınma direncinin de arttığı tespit edilmiştir. İncelenen yüzey bitirme işlemlerinden silindirik parlatmanın, esnek honlamaya göre delik içi yüzey pürüzlülüğünü azaltmada, yüzey sertliğini arttırmada ve dolayısı ile aşınma direncini arttırmada daha başarılı olduğu için bu özellikleri isteyen endüstriyel uygulamalarda kullanılabileceği sonucuna varılmıştır.
References
- Akkurt A., (2011). Comparison of roller burnishing method with other hole surface finishing processes applied on AISI 304 austenitic stainless steel. Journal of Materials Engineering and Performance, 20, 960-968. doi: https://doi.org/10.1007/s11665-010-9718-x Akkurt, A., Kurt, A., Özdemir, A. & Şeker, U., (2014). Comparison of hole surface finishing processes with roller burnishing method applied in copper materials. Gazi University Journal of Science, 27, 721–734. Erişim adresi: https://dergipark.org.tr/tr/download/article-file/83607
- Arantes, L.J., Fernandes, K.A., Schramm, C.R., Leal, J.E.S., Filho, A.P., Franco, S.D. & Arencibia, R.V., (2017). The roughness characterization in cylinders obtained by conventional and flexiable honing processes. International Journal of Advanced Manufacturing Technology, 93, 635-649. doi: https://doi.org/10.1007/s00170-017-0544-2
- Bilgiç, F., Er, Ü. ve Ulutan, M., (2018). Rene65 süper alaşımın delik delme işleminde farklı parametrelerin taguchi yöntemiyle analizi. 18. Uluslararası Makine Tasarım ve İmalat Kongresi, Eskişehir, Türkiye, 973-988.
- Borkar, A.P., Kamble, P.S., & Seemikeri, C.Y., (2014). Surface integrity enhancement of Inconel 718 by using roller burnishing process. International Journal of Current Engineering and Technology, 4, 2595-2598. Erişim adresi: https://inpressco.com/wp-content/uploads/2014/07/Paper562595-2598.pdf
- Boynton, J.L., Tabibzadeh, R. & Hudson, S.T., (1993). Investigation of rotor blade roughness effects on türbine performance. Journal of Turbomachinery, 115(3), 614-620.
- Hassan, A.M. & Al-Dhifi, S.Z.S., (1999). Improvement in the wear resistance of brass components by the ball burnishing process. Journal of Materials Processing Technology, 96, 73-80. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S092401369900254X?via%3Dihub
- Maheshwari, A.S. & Gawande, R.R., (2017). The role of burnishing process in manufacturing industry-a state-of-the-art survey-. International Journal of Engineering Research and Development, 13, 50-60.
- Ökmen, H., (2018). Ti6Al4V alaşımında esnek honlama ve silindirik parlatma işlemlerinin delik yüzey özelliklerine etkilerinin incelenmesi (Yüksek Lisans Tezi). Eskişehir Osmangazi Üniversitesi Fen Bilimleri Enstitüsü, Eskişehir, 65.
- Patil, V.B., Teli, B.D., Mohite, R.S., Patil, S.S., & Qureshi, N.M., (2015). Analysis of effect of ball and roller burnishing processes on surface roughness on EN8 steel. International Journal of Engineering Research and Technology, 04, 311-315. Erişim adresi: https://pdfs.semanticscholar.org/a31a/c88fa320810e67e734eaf99090a3c66c12ee.pdf
- Pereira, L.C., Arencibia, R.V., Schramm, C.R., & Arantes, L.J., (2018). Assessment of the effect of cutting parameters on roughness in flexible honed cylinders. The International Journal of Advanced Manufacturing Technology, 95, 181-196. doi: https://doi.org/10.1007/s00170-017-1200-6
- Revankar, G.D., Shetty, R., Rao, S.S. & Gaitonde, V.N., (2014). Analysis of surface roughness and hardness in ball burnishing of titanium alloy. Measurement, 58, 256-268. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S0263224114003625
- Revankar, G.D., Shetty, R., Rao, S.S., & Gaitonde, V.N., (2017). Wear resistance enhancement of titanium alloy (Ti–6Al–4V) by ball burnishing process. Journal of Materials Research and Technology, 6, 13-32. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S2238785416300230
- Saini, D.S., Kapoor, M. & Jawalkar, C.S, (2017). Parametric analysis of mild steel specimens using roller burnishing process. International Refereed Journal of Engineering and Science, 6, 45-51.
- Shokrani, A., Huibin, S., Dhokia, V. & Newman, S.T., (2016). High speed cryogenic drilling of grade 5 eli titanium alloy, 26th International Conference on Flexible Automation and Intelligent Manufacturing, Seoul, Korea, Republic of, 27/06-30/06.
- Skrzyniarz, M., Adamczak, S, Nowakowski, L, Kozior, T. & Miko, E., (2019). Finishing of the surface of holes by flex-hone tool. 30th DAAAM International Symposium, Vienna, Austria, 0860-0863.
- Thamizhmnaii, S., Omar, B.B., Saparudin, S. & Hasan, S., (2008). Surface roughness investigation and hardness by burnishing on titanium alloy. Journal of Achievements in Materials and Manufacturing Engineering, 28, 139-142.
- Zhao, J. & Liu, Z., (2016). Investigations of ultrasonic frequency effects on surface deformation in rotary ultrasonic roller burnishing Ti-6Al-4V. Materials and Design, 107, 238-249. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S0264127516307754
- İnternet kaynakları
- 1-https://us.rosler.com/fileadmin/Files/Prospekte/Aerospace/US_EN_Aeroengine_US_181.pdf, (25.02.2020)
- 2-http://www.yamato.com.tr/talassiz-imalat-soguk-sekil-verme, (25.02.2020)
- 3-http://www.brushresearch.com/flex-hone-tool.php, (25.02.2020)
Year 2020,
Volume: 28 Issue: 2, 128 - 135, 31.08.2020
Abstract
References
- Akkurt A., (2011). Comparison of roller burnishing method with other hole surface finishing processes applied on AISI 304 austenitic stainless steel. Journal of Materials Engineering and Performance, 20, 960-968. doi: https://doi.org/10.1007/s11665-010-9718-x Akkurt, A., Kurt, A., Özdemir, A. & Şeker, U., (2014). Comparison of hole surface finishing processes with roller burnishing method applied in copper materials. Gazi University Journal of Science, 27, 721–734. Erişim adresi: https://dergipark.org.tr/tr/download/article-file/83607
- Arantes, L.J., Fernandes, K.A., Schramm, C.R., Leal, J.E.S., Filho, A.P., Franco, S.D. & Arencibia, R.V., (2017). The roughness characterization in cylinders obtained by conventional and flexiable honing processes. International Journal of Advanced Manufacturing Technology, 93, 635-649. doi: https://doi.org/10.1007/s00170-017-0544-2
- Bilgiç, F., Er, Ü. ve Ulutan, M., (2018). Rene65 süper alaşımın delik delme işleminde farklı parametrelerin taguchi yöntemiyle analizi. 18. Uluslararası Makine Tasarım ve İmalat Kongresi, Eskişehir, Türkiye, 973-988.
- Borkar, A.P., Kamble, P.S., & Seemikeri, C.Y., (2014). Surface integrity enhancement of Inconel 718 by using roller burnishing process. International Journal of Current Engineering and Technology, 4, 2595-2598. Erişim adresi: https://inpressco.com/wp-content/uploads/2014/07/Paper562595-2598.pdf
- Boynton, J.L., Tabibzadeh, R. & Hudson, S.T., (1993). Investigation of rotor blade roughness effects on türbine performance. Journal of Turbomachinery, 115(3), 614-620.
- Hassan, A.M. & Al-Dhifi, S.Z.S., (1999). Improvement in the wear resistance of brass components by the ball burnishing process. Journal of Materials Processing Technology, 96, 73-80. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S092401369900254X?via%3Dihub
- Maheshwari, A.S. & Gawande, R.R., (2017). The role of burnishing process in manufacturing industry-a state-of-the-art survey-. International Journal of Engineering Research and Development, 13, 50-60.
- Ökmen, H., (2018). Ti6Al4V alaşımında esnek honlama ve silindirik parlatma işlemlerinin delik yüzey özelliklerine etkilerinin incelenmesi (Yüksek Lisans Tezi). Eskişehir Osmangazi Üniversitesi Fen Bilimleri Enstitüsü, Eskişehir, 65.
- Patil, V.B., Teli, B.D., Mohite, R.S., Patil, S.S., & Qureshi, N.M., (2015). Analysis of effect of ball and roller burnishing processes on surface roughness on EN8 steel. International Journal of Engineering Research and Technology, 04, 311-315. Erişim adresi: https://pdfs.semanticscholar.org/a31a/c88fa320810e67e734eaf99090a3c66c12ee.pdf
- Pereira, L.C., Arencibia, R.V., Schramm, C.R., & Arantes, L.J., (2018). Assessment of the effect of cutting parameters on roughness in flexible honed cylinders. The International Journal of Advanced Manufacturing Technology, 95, 181-196. doi: https://doi.org/10.1007/s00170-017-1200-6
- Revankar, G.D., Shetty, R., Rao, S.S. & Gaitonde, V.N., (2014). Analysis of surface roughness and hardness in ball burnishing of titanium alloy. Measurement, 58, 256-268. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S0263224114003625
- Revankar, G.D., Shetty, R., Rao, S.S., & Gaitonde, V.N., (2017). Wear resistance enhancement of titanium alloy (Ti–6Al–4V) by ball burnishing process. Journal of Materials Research and Technology, 6, 13-32. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S2238785416300230
- Saini, D.S., Kapoor, M. & Jawalkar, C.S, (2017). Parametric analysis of mild steel specimens using roller burnishing process. International Refereed Journal of Engineering and Science, 6, 45-51.
- Shokrani, A., Huibin, S., Dhokia, V. & Newman, S.T., (2016). High speed cryogenic drilling of grade 5 eli titanium alloy, 26th International Conference on Flexible Automation and Intelligent Manufacturing, Seoul, Korea, Republic of, 27/06-30/06.
- Skrzyniarz, M., Adamczak, S, Nowakowski, L, Kozior, T. & Miko, E., (2019). Finishing of the surface of holes by flex-hone tool. 30th DAAAM International Symposium, Vienna, Austria, 0860-0863.
- Thamizhmnaii, S., Omar, B.B., Saparudin, S. & Hasan, S., (2008). Surface roughness investigation and hardness by burnishing on titanium alloy. Journal of Achievements in Materials and Manufacturing Engineering, 28, 139-142.
- Zhao, J. & Liu, Z., (2016). Investigations of ultrasonic frequency effects on surface deformation in rotary ultrasonic roller burnishing Ti-6Al-4V. Materials and Design, 107, 238-249. Erişim adresi: https://www.sciencedirect.com/science/article/pii/S0264127516307754
- İnternet kaynakları
- 1-https://us.rosler.com/fileadmin/Files/Prospekte/Aerospace/US_EN_Aeroengine_US_181.pdf, (25.02.2020)
- 2-http://www.yamato.com.tr/talassiz-imalat-soguk-sekil-verme, (25.02.2020)
- 3-http://www.brushresearch.com/flex-hone-tool.php, (25.02.2020)
There are 21 citations in total.
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Mechanical Engineering |
| Journal Section | Research Articles |
| Authors | |
| Publication Date | August 31, 2020 |
| Acceptance Date | May 12, 2020 |
| Published in Issue | Year 2020 Volume: 28 Issue: 2 |
