Investigation of the corrosion properties of AA5754 aluminum alloy coated with graphene oxide by the electrophoretic deposition method
Year 2024,
Volume: 30 Issue: 1, 10 - 16, 29.02.2024
Duygu Candemir
,
Kubilay Karacif
,
Levent Kartal
Abstract
This study aims to coat the aluminum alloy (AA5754) with graphene oxide by electrophoretic deposition (EPD) method, which is a cheap, eco-friendly, and straightforward process, and to determine the effect of the coating on the corrosion properties of the aluminum alloy. The graphene oxide coatings were characterized by X-ray diffraction (XRD), optical microscopy, and scanning electron microscopy (SEM). It was determined that the graphene oxide coatings grew layer by layer and their thickness increased with increasing time and applied potential. The effect of graphene oxide coating on the corrosion properties of AA5754 aluminum alloy was investigated by a potentiodynamic method in 3.5% NaCl environment. According to corrosion test results, it was determined that the corrosion potential of the coated AA5754 aluminum alloy changed positively, while the corrosion current and corrosion rate decreased. The highest corrosion potential was determined as -805 mV at 5 V-5 min and 7 V-3 min coating conditions. The lowest corrosion current density (9.8.10-7 A∙cm-2), and corrosion rate (0.011 mm∙y-1) were obtained at 5 V-3 min. coating conditions.
References
- [1] Varshney D, Kumar K. “Application and use of different aluminium alloys with respect to workability, strength and welding parameter optimization”. Ain Shams Engineering Journal, 12(1), 1143-1152, 2021.
- [2] Mills RJ, Lattimer BY, Case SW, Mouritz AP. “The influence of sensitization and corrosion on creep of 5083-H116”. Corrosion Science, 143, 1-9, 2018.
- [3] Kucukomeroglu T, Yilmaz H, Aktarer SM. “The effect of tool press force to weldability of AA5754 and AA6061 alloys with friction stir welding method”. Pamukkale University Journal of Engineering Sciences, 19(7), 281-286, 2013.
- [4] Li Z, Yi D, Tan C, Wang B. “Investigation of the stress corrosion cracking behavior in annealed 5083 aluminum alloy sheets with different texture types”. Journal of Alloys and Compounds, 817, 1-14, 2020.
- [5] Mercan E, Ayan Y, Kahraman N. “Microstructure and mechanical properties of aluminum alloys AA5754 and AA6013 joined by GMAW (Gas Metal ARC Welding) method”. Pamukkale University Journal of Engineering Sciences, 26(1), 82-87, 2020.
- [6] Durmuş H, Çömez N. “Soğuk metal transferi ile birleştirilen AA5754 alaşımı ince sacların korozyon davranışı”. Journal of Polytechnic, 21(4), 907-911, 2018.
- [7] Asan G, Asan A. “Inhibitor effect of nicotinamide on corrosion of aluminum”. Journal of Molecular Structure, 1201, 1-5, 2020.
- [8] Ezuber H, El-Houd A, El-Shawesh F. “A study on the corrosion behavior of aluminum alloys in seawater”. Materials and Design, 29, 801-805, 2008.
- [9] Kim SJ, Kim SK, Park JC. “The corrosion and mechanical properties of Al alloy 5083-H116 in metal inert gas welding based on slow strain rate test”. Surface and Coatings Technology, 205, 573-578, 2010.
- [10] Karabulut H, Karacif K, Çıtak R, Çinici H, “Corrosion behavior of particle reinforced aluminum composites”. Materials Testing, 63(12), 1157-1163, 2021.
- [11] Naghdi S, Jaleh B, Ehsani A. “Electrophoretic deposition of graphene oxide on aluminum: Characterization, low thermal annealing, surface and anticorrosive properties”. Bulletin of the Chemical Society of Japan, 88(5), 722-728, 2015.
- [12] Zhang X, Zhang DC, Chen Y, Sun XZ, Ma YW. “Electrochemical reduction of graphene oxide films: Preparation, characterization and their electrochemical properties”. Chinese Science Bulletin, 57(23), 3045-3050, 2012.
- [13] Chen L, Tang Y, Wang K, Liu C, Luo S. “Direct electrodeposition of reduced graphene oxide on glassy carbon electrode and its electrochemical application”. Electrochemistry Communications, 13, 133-137, 2011.
- [14] Mohammed Ali Al-Sammarraie A, Hasan Raheema M. “Electrodeposited reduced graphene oxide films on stainless steel, copper, and aluminum for corrosion protection enhancement”. International Journal of Corrosion, 2017, 1-9, 2017.
- [15] Nurul Huda, Abu Bakar, Gomaa, AM Ali; Jamil, Ismail; H, Algarni; Kwok Feng C. “Size-dependent corrosion behavior of graphene oxide coating”. Procedia Materials Science, 134, 272-280, 2019.
- [16] Ma Y, Han J, Wang M, Chen X, Jia S. “Electrophoretic deposition of graphene-based materials: A review of materials and their applications”. Journal of Materiomics, 4, 108-120, 2018.
- [17] Guosong Z, Hongzhi C, Xiaojie S, Shuichang T, Chunjian S. “Improvement of corrosion and wear resistance of Ni-W coatings by embedding graphene oxide modified by Nano-Al2O3”. Journal of Materials Engineering and Performance, 30(10), 7314-7327, 2021.
- [18] Atalay Gengec N. “The effect of graphene oxide exfoliation degree on graphene film properties”. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi, 8(1), 345-355, 2021.
- [19] Chavez-Valdez A, Shaffer MSP, Boccaccini AR. “Applications of graphene electrophoretic deposition. A review”. Journal of Physical Chemistry B, 117(6), 1502-1515, 2013.
- [20] An SJ, Zhu Y, Lee SH, et al. “Thin film fabrication and simultaneous anodic reduction of deposited graphene oxide platelets by electrophoretic deposition”. Journal of Physical Chemistry Letters, 1(8), 1259-1263, 2010.
- [21] Liu L, Shen X, Deng C, Wang T, Yun H, Xu Q. “The mechanical properties and microstructure of nanostructured Cu with a flexible random distribution of multimodal grain size prepared by a combination of electrodeposition and recrystallization annealing”. Journal of Materials Engineering and Performance, 30(12), 9412-9425, 2021.
- [22] Sorkhi L, Farrokhi-Rad M, Shahrabi T. “Electrophoretic deposition of chitosan in different alcohols”. Journal of Coatings Technology and Research, 11(5), 739-746, 2014.
- [23] Aliyu A, Srivastava C. “Morphology and corrosion properties of FeMn-Graphene oxide composite coatings”. Journal of Alloys and Compounds, 821, 1-9, 2020.
- [24] Riddick TM. Control of Colloid Stability Through Zeta Potential. 1st ed. New York, USA, Zeta-Meter Incorporated, 1968.
- [25] Diba M, Gallastegui AG, Taylor RNK, Pishbin F, Ryan MP, Shaffer MSP, Boccaccini AR. “Quantitative evaluation of electrophoretic deposition kinetics of graphene oxide”. Carbon, 67, 656-661, 2014.
- [26] Hwang MJ, Kim MG, Kim S, Kim YC, Seo HW, Cho JK, Park IK, Suhr J, Moon H, Koo JC, Choi HR, Kim KJ, Tak Y, Nam JD. “Cathodic electrophoretic deposition (EPD) of phenylenediaminemodified graphene oxide (GO) for anti-corrosion protection of metal surfaces”. Carbon, 142, 68-77, 2019.
- [27] Raza MA, Rehman ZU, Ghauri FA, Ahmad A, Ahmad R, Raffi M. “Corrosion study of electrophoretically deposited graphene oxide coatings on copper metal”. Thin Solid Films, 620, 150-159, 2016.
- [28] Ho CY, Huang SM, Lee ST, Chang YJ. “Evaluation of synthesized graphene oxide as corrosion protection film coating on steel substrate by electrophoretic deposition”. Applied Surface Science, 477, 226-231, 2019.
- [29] Park JH, Park JM. “Electrophoretic deposition of graphene oxide on mild carbon steel for anti-corrosion application”. Surface & Coatings Technology, 254, 167-174, 2014.
- [30] Mahmoudi M, Raeissi K, Karimzadeh F, Golozar MA. “A study on corrosion behavior of graphene oxide coating produced on stainless steel by electrophoretic deposition”. Surface & Coatings Technology, 372, 327-342, 2019.
- [31] Dinesh R, Viritpon S, Jiaqian Q, Krisana S, Vilailuck S. “Graphene oxide/silver nanoparticle coating produced by electrophoretic deposition improved the mechanical and tribological properties of NiTi alloy for biomedical applications”. Journal of Nanoscience and Nanotechnology, 19(7), 3804-3810, 2019.
- [32] Alrashed MM, Soucek MD, Jana SC. “Role of graphene oxide and functionalized graphene oxide in protective hybrid coatings”. Progress in Organic Coatings, 134, 197-208, 2019.
- [33] Zhu H, Yue L, Zhuang C, Zhang Y, Liu X, Yin Y, Chen S. “Fabrication and characterization of self-assembled graphene oxide/silane coatings for corrosion resistance”. Surface & Coatings Technology, 304, 76-84, 2016.
- [34] Jang H, Kim JH, Kang H, Bae D, Chang H, Choi H. “Reduced graphene oxide as a protection layer for Al”. Applied Surface Science, 407, 1-7, 2017.
- [35] Laleh RR, Savaloni H, Abdi F, Abdi Y. “Corrosion inhibition enhancement of Al alloy by graphene oxide coating in NaCl solution”. Progress in Organic Coatings, 127, 300-307, 2019.
- [36] Prabakar SJR, Hwang YH, Bae EG, Lee DK, Pyo M. “Graphene oxide as a corrosion inhibitor for the aluminum current collector in lithium ion batteries”. Carbon, 52, 128-136, 2013.
Elektroforetik biriktirme yöntemi ile grafen oksit kaplanmış AA5754 alüminyum alaşımının korozyon özelliklerinin incelenmesi
Year 2024,
Volume: 30 Issue: 1, 10 - 16, 29.02.2024
Duygu Candemir
,
Kubilay Karacif
,
Levent Kartal
Abstract
Bu çalışma, ucuz, çevre dostu ve basit bir işlem olan elektroforetik biriktirme (EPD) yöntemiyle, alüminyum alaşımını (AA5754) grafen oksit ile kaplamayı ve kaplamanın alüminyumun korozyon özelliği üzerindeki etkisini belirlemeyi amaçlamaktadır. Grafen oksit kaplamalar, X-ışını kırınımı (XRD), optik mikroskop ve taramalı elektron mikroskobu (SEM) kullanılarak karakterize edilmiştir. Grafen oksit kaplamaların katman katman büyüdüğü ve artan süre ve uygulanan potansiyel ile kalınlıklarının arttığı belirlenmiştir. Grafen oksit kaplamanın AA5754 alüminyum alaşımının korozyon özelliği üzerindeki etkisi, ağırlıkça %3.5 NaCl ortamında potansiyodinamik yöntemle araştırılmıştır. Korozyon test sonuçlarına göre, kaplanmış AA5754 alüminyum alaşımının korozyon potansiyelinin olumlu yönde değiştiği, korozyon akımının ve korozyon hızının ise azaldığı tespit edilmiştir. En yüksek korozyon potansiyeli 5 V-5 dk ve 7 V-3 dk. kaplama koşullarında -805 mV olarak belirlenmiştir. En düşük korozyon akımı yoğunluğu (9.8.10-7 A∙cm-2) ve korozyon hızı (0.011 mm∙y-1) 5 V-3 dk. kaplama koşullarında elde edilmiştir.
References
- [1] Varshney D, Kumar K. “Application and use of different aluminium alloys with respect to workability, strength and welding parameter optimization”. Ain Shams Engineering Journal, 12(1), 1143-1152, 2021.
- [2] Mills RJ, Lattimer BY, Case SW, Mouritz AP. “The influence of sensitization and corrosion on creep of 5083-H116”. Corrosion Science, 143, 1-9, 2018.
- [3] Kucukomeroglu T, Yilmaz H, Aktarer SM. “The effect of tool press force to weldability of AA5754 and AA6061 alloys with friction stir welding method”. Pamukkale University Journal of Engineering Sciences, 19(7), 281-286, 2013.
- [4] Li Z, Yi D, Tan C, Wang B. “Investigation of the stress corrosion cracking behavior in annealed 5083 aluminum alloy sheets with different texture types”. Journal of Alloys and Compounds, 817, 1-14, 2020.
- [5] Mercan E, Ayan Y, Kahraman N. “Microstructure and mechanical properties of aluminum alloys AA5754 and AA6013 joined by GMAW (Gas Metal ARC Welding) method”. Pamukkale University Journal of Engineering Sciences, 26(1), 82-87, 2020.
- [6] Durmuş H, Çömez N. “Soğuk metal transferi ile birleştirilen AA5754 alaşımı ince sacların korozyon davranışı”. Journal of Polytechnic, 21(4), 907-911, 2018.
- [7] Asan G, Asan A. “Inhibitor effect of nicotinamide on corrosion of aluminum”. Journal of Molecular Structure, 1201, 1-5, 2020.
- [8] Ezuber H, El-Houd A, El-Shawesh F. “A study on the corrosion behavior of aluminum alloys in seawater”. Materials and Design, 29, 801-805, 2008.
- [9] Kim SJ, Kim SK, Park JC. “The corrosion and mechanical properties of Al alloy 5083-H116 in metal inert gas welding based on slow strain rate test”. Surface and Coatings Technology, 205, 573-578, 2010.
- [10] Karabulut H, Karacif K, Çıtak R, Çinici H, “Corrosion behavior of particle reinforced aluminum composites”. Materials Testing, 63(12), 1157-1163, 2021.
- [11] Naghdi S, Jaleh B, Ehsani A. “Electrophoretic deposition of graphene oxide on aluminum: Characterization, low thermal annealing, surface and anticorrosive properties”. Bulletin of the Chemical Society of Japan, 88(5), 722-728, 2015.
- [12] Zhang X, Zhang DC, Chen Y, Sun XZ, Ma YW. “Electrochemical reduction of graphene oxide films: Preparation, characterization and their electrochemical properties”. Chinese Science Bulletin, 57(23), 3045-3050, 2012.
- [13] Chen L, Tang Y, Wang K, Liu C, Luo S. “Direct electrodeposition of reduced graphene oxide on glassy carbon electrode and its electrochemical application”. Electrochemistry Communications, 13, 133-137, 2011.
- [14] Mohammed Ali Al-Sammarraie A, Hasan Raheema M. “Electrodeposited reduced graphene oxide films on stainless steel, copper, and aluminum for corrosion protection enhancement”. International Journal of Corrosion, 2017, 1-9, 2017.
- [15] Nurul Huda, Abu Bakar, Gomaa, AM Ali; Jamil, Ismail; H, Algarni; Kwok Feng C. “Size-dependent corrosion behavior of graphene oxide coating”. Procedia Materials Science, 134, 272-280, 2019.
- [16] Ma Y, Han J, Wang M, Chen X, Jia S. “Electrophoretic deposition of graphene-based materials: A review of materials and their applications”. Journal of Materiomics, 4, 108-120, 2018.
- [17] Guosong Z, Hongzhi C, Xiaojie S, Shuichang T, Chunjian S. “Improvement of corrosion and wear resistance of Ni-W coatings by embedding graphene oxide modified by Nano-Al2O3”. Journal of Materials Engineering and Performance, 30(10), 7314-7327, 2021.
- [18] Atalay Gengec N. “The effect of graphene oxide exfoliation degree on graphene film properties”. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi, 8(1), 345-355, 2021.
- [19] Chavez-Valdez A, Shaffer MSP, Boccaccini AR. “Applications of graphene electrophoretic deposition. A review”. Journal of Physical Chemistry B, 117(6), 1502-1515, 2013.
- [20] An SJ, Zhu Y, Lee SH, et al. “Thin film fabrication and simultaneous anodic reduction of deposited graphene oxide platelets by electrophoretic deposition”. Journal of Physical Chemistry Letters, 1(8), 1259-1263, 2010.
- [21] Liu L, Shen X, Deng C, Wang T, Yun H, Xu Q. “The mechanical properties and microstructure of nanostructured Cu with a flexible random distribution of multimodal grain size prepared by a combination of electrodeposition and recrystallization annealing”. Journal of Materials Engineering and Performance, 30(12), 9412-9425, 2021.
- [22] Sorkhi L, Farrokhi-Rad M, Shahrabi T. “Electrophoretic deposition of chitosan in different alcohols”. Journal of Coatings Technology and Research, 11(5), 739-746, 2014.
- [23] Aliyu A, Srivastava C. “Morphology and corrosion properties of FeMn-Graphene oxide composite coatings”. Journal of Alloys and Compounds, 821, 1-9, 2020.
- [24] Riddick TM. Control of Colloid Stability Through Zeta Potential. 1st ed. New York, USA, Zeta-Meter Incorporated, 1968.
- [25] Diba M, Gallastegui AG, Taylor RNK, Pishbin F, Ryan MP, Shaffer MSP, Boccaccini AR. “Quantitative evaluation of electrophoretic deposition kinetics of graphene oxide”. Carbon, 67, 656-661, 2014.
- [26] Hwang MJ, Kim MG, Kim S, Kim YC, Seo HW, Cho JK, Park IK, Suhr J, Moon H, Koo JC, Choi HR, Kim KJ, Tak Y, Nam JD. “Cathodic electrophoretic deposition (EPD) of phenylenediaminemodified graphene oxide (GO) for anti-corrosion protection of metal surfaces”. Carbon, 142, 68-77, 2019.
- [27] Raza MA, Rehman ZU, Ghauri FA, Ahmad A, Ahmad R, Raffi M. “Corrosion study of electrophoretically deposited graphene oxide coatings on copper metal”. Thin Solid Films, 620, 150-159, 2016.
- [28] Ho CY, Huang SM, Lee ST, Chang YJ. “Evaluation of synthesized graphene oxide as corrosion protection film coating on steel substrate by electrophoretic deposition”. Applied Surface Science, 477, 226-231, 2019.
- [29] Park JH, Park JM. “Electrophoretic deposition of graphene oxide on mild carbon steel for anti-corrosion application”. Surface & Coatings Technology, 254, 167-174, 2014.
- [30] Mahmoudi M, Raeissi K, Karimzadeh F, Golozar MA. “A study on corrosion behavior of graphene oxide coating produced on stainless steel by electrophoretic deposition”. Surface & Coatings Technology, 372, 327-342, 2019.
- [31] Dinesh R, Viritpon S, Jiaqian Q, Krisana S, Vilailuck S. “Graphene oxide/silver nanoparticle coating produced by electrophoretic deposition improved the mechanical and tribological properties of NiTi alloy for biomedical applications”. Journal of Nanoscience and Nanotechnology, 19(7), 3804-3810, 2019.
- [32] Alrashed MM, Soucek MD, Jana SC. “Role of graphene oxide and functionalized graphene oxide in protective hybrid coatings”. Progress in Organic Coatings, 134, 197-208, 2019.
- [33] Zhu H, Yue L, Zhuang C, Zhang Y, Liu X, Yin Y, Chen S. “Fabrication and characterization of self-assembled graphene oxide/silane coatings for corrosion resistance”. Surface & Coatings Technology, 304, 76-84, 2016.
- [34] Jang H, Kim JH, Kang H, Bae D, Chang H, Choi H. “Reduced graphene oxide as a protection layer for Al”. Applied Surface Science, 407, 1-7, 2017.
- [35] Laleh RR, Savaloni H, Abdi F, Abdi Y. “Corrosion inhibition enhancement of Al alloy by graphene oxide coating in NaCl solution”. Progress in Organic Coatings, 127, 300-307, 2019.
- [36] Prabakar SJR, Hwang YH, Bae EG, Lee DK, Pyo M. “Graphene oxide as a corrosion inhibitor for the aluminum current collector in lithium ion batteries”. Carbon, 52, 128-136, 2013.