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Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding

Year 2023, Volume: 26 Issue: 1, 445 - 455, 27.03.2023
https://doi.org/10.2339/politeknik.1211074

Abstract

References

  • [1] Gungor B., Kaluc E., Taban E. and Sik A., “Mechanical, fatigue and microstructural properties of friction stir welded 5083-H111 and 6082-T651 aluminum alloys”, Materials & Desing, 56, 84–90 (2014).
  • [2] Hua P., Mironov S., Sato T.S., Kokawa H., Park S.H.C. and Hirano S., “Crystallography of martensite in friction- stir-welded 12Cr heat-resistant steel”, Metallurgical and Materials Transactions A, 50 (7), 3158-3163 (2019).
  • [3] Thomas W.M. and Nicholas E.D., “Friction stir welding for the transportation industries”, Materials & Desing, 18 (4/6), 269-273 (1997).
  • [4] Moreira P.M.G.P., de Figueiredo M.A.V. and de Castro P.M.ST., “Fatigue behaviour of FSW and MIG weldments for two aluminium alloys”, Theoretical and Applied Fracture Mechanics, 48 (2), 169–177 (2007).
  • [5] Cetkin E., Çelik Y.H. and Temiz S., “Microstructure and mechanical properties of AA7075/AA5182 jointed by FSW”, Journal of Materials Processing Technology, 268, 107-116 (2019).
  • [6] Elangovan K., Balasubramanian V. and Valliappan M., “Effect of tool pin profile and tool rotational speed on mechanical properties of friction stir welded AA6061 aluminium alloy”, Materials and Manufacturing Processes, 23 (3), 251-260 (2008).
  • [7] Feng X., Liu H. and Lippold J.C., “Microstructure characterization of the stir zone of submerged friction stir processed aluminum alloy 2219”, Materials Characterization, 82, 97-102 (2013).
  • [8] Taban E. and Kaluc E., “Microstructural and mechanical properties of double-sided MIG, TIG and friction stir welded 5083-H321aluminium alloy”, Kovove Materialy, 44 (1), 25–33 (2006).
  • [9] Mahoney M.W., Rhodes C.G., Flintoff J.G., Spurling R.A. and Bingel W.H., “Properties of friction-stir-welded 7075 T651 aluminum”, Metall. Metallurgical and Materials Transactions A, 29 (7), 1955-1964 (1998).
  • [10] Liu H.J., Fujii H., Maeda M. and Nogi K., “Tensile properties and fracture locations of friction-stir-welded joints of 2017-T351 aluminum alloy”, Journal of Materials Processing Technology, 142 (3), 692–696 (2003).
  • [11] Eslami S., Mourão L., Viriato N., Tavares P.J. and Moreira P.M.G.P., “Multi-axis force measurements of polymer friction stir welding”, Journal of Materials Processing Technology, 256, 51-56 (2018).
  • [12] Jain R., Pal S.K. and Singh S.B.A., “Study on the variation of forces and temperature in a friction stir welding process: A finite element approach”, Journal of Manufacturing Processes, 23, 278-286 (2016).
  • [13] Trimble D., O’Donnell G.E. and Monoghan J., “Characterisation of tool shape and rotational speed for increased speed during friction stir welding of AA2024-T3”, Journal of Manufacturing Processes, 17, 141-150 (2015).
  • [14] Amini S. and Amiri M.R., “Pin axis effects on forces in friction stir welding process”, International Journal of Advanced Manufacturing Technology, 78, 1795-1801 (2015).
  • [15] Lambiase F., Paoletti A., Grossi V. and Di Ilio A., “Analysis of loads, temperatures and welds morphology in FSW of polycarbonate”, Journal of Materials Processing Technology, 266, 639-650 (2019).
  • [16] Wang B., Liu J., Yin M., Xiao Y., Wang X. H. and He J. X., “Comparison of corrosion behavior of Al-Mn and Al- Mg alloys in chloride aqueous solution”, Materials and Corrosion, (2016), 67, No. 1. DOI: 10.1002/maco.201408211.
  • [17] Yıldırım M. and Özyürek D., “The effects of Mg amount on the microstructure and mechanical properties of Al–Si–Mg alloys”, Materials and Design, 51, 767–774 (2013).
  • [18] Sarsılmaz F., “Weldability Characteristics of Dissimilar Al/Cu Friction Stir Weld Joints”, Materials Testing, 54(2), 85-91 (2012).
  • [19] Sarsilmaz F., Çaydaş U., Hasçalik A. and Tanriover L., “The joint properties of dissimilar aluminum plates joined by friction stir welding”, International Journal of Materials Research, 101(5), 692-699, (2010).

Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding

Year 2023, Volume: 26 Issue: 1, 445 - 455, 27.03.2023
https://doi.org/10.2339/politeknik.1211074

Abstract

Defects such as porosity and cracking are serious problems in the joining of aluminium and its alloys by melt welding methods. In this case, it is important that the aluminum pairs are welded by friction stir welding (FSW), which is depend on joining at a temperature below the melting temperature by means of a stirrer pin. In this study, AA5182 pairs were joined in the different welding parameters by FSW. The effects of tool pin profily, feed rate and rotation speed on the temperature, force and vibration formed during welding were experimentally investigated. As the rotation speed rised, the temperature increased and the welding force decreased. But, with increasing feed rate, the temperature decreased and welding force and vibration have increased. Mechanical properties of the joints were adversely affected by low temperature, high welding force and high vibration.

References

  • [1] Gungor B., Kaluc E., Taban E. and Sik A., “Mechanical, fatigue and microstructural properties of friction stir welded 5083-H111 and 6082-T651 aluminum alloys”, Materials & Desing, 56, 84–90 (2014).
  • [2] Hua P., Mironov S., Sato T.S., Kokawa H., Park S.H.C. and Hirano S., “Crystallography of martensite in friction- stir-welded 12Cr heat-resistant steel”, Metallurgical and Materials Transactions A, 50 (7), 3158-3163 (2019).
  • [3] Thomas W.M. and Nicholas E.D., “Friction stir welding for the transportation industries”, Materials & Desing, 18 (4/6), 269-273 (1997).
  • [4] Moreira P.M.G.P., de Figueiredo M.A.V. and de Castro P.M.ST., “Fatigue behaviour of FSW and MIG weldments for two aluminium alloys”, Theoretical and Applied Fracture Mechanics, 48 (2), 169–177 (2007).
  • [5] Cetkin E., Çelik Y.H. and Temiz S., “Microstructure and mechanical properties of AA7075/AA5182 jointed by FSW”, Journal of Materials Processing Technology, 268, 107-116 (2019).
  • [6] Elangovan K., Balasubramanian V. and Valliappan M., “Effect of tool pin profile and tool rotational speed on mechanical properties of friction stir welded AA6061 aluminium alloy”, Materials and Manufacturing Processes, 23 (3), 251-260 (2008).
  • [7] Feng X., Liu H. and Lippold J.C., “Microstructure characterization of the stir zone of submerged friction stir processed aluminum alloy 2219”, Materials Characterization, 82, 97-102 (2013).
  • [8] Taban E. and Kaluc E., “Microstructural and mechanical properties of double-sided MIG, TIG and friction stir welded 5083-H321aluminium alloy”, Kovove Materialy, 44 (1), 25–33 (2006).
  • [9] Mahoney M.W., Rhodes C.G., Flintoff J.G., Spurling R.A. and Bingel W.H., “Properties of friction-stir-welded 7075 T651 aluminum”, Metall. Metallurgical and Materials Transactions A, 29 (7), 1955-1964 (1998).
  • [10] Liu H.J., Fujii H., Maeda M. and Nogi K., “Tensile properties and fracture locations of friction-stir-welded joints of 2017-T351 aluminum alloy”, Journal of Materials Processing Technology, 142 (3), 692–696 (2003).
  • [11] Eslami S., Mourão L., Viriato N., Tavares P.J. and Moreira P.M.G.P., “Multi-axis force measurements of polymer friction stir welding”, Journal of Materials Processing Technology, 256, 51-56 (2018).
  • [12] Jain R., Pal S.K. and Singh S.B.A., “Study on the variation of forces and temperature in a friction stir welding process: A finite element approach”, Journal of Manufacturing Processes, 23, 278-286 (2016).
  • [13] Trimble D., O’Donnell G.E. and Monoghan J., “Characterisation of tool shape and rotational speed for increased speed during friction stir welding of AA2024-T3”, Journal of Manufacturing Processes, 17, 141-150 (2015).
  • [14] Amini S. and Amiri M.R., “Pin axis effects on forces in friction stir welding process”, International Journal of Advanced Manufacturing Technology, 78, 1795-1801 (2015).
  • [15] Lambiase F., Paoletti A., Grossi V. and Di Ilio A., “Analysis of loads, temperatures and welds morphology in FSW of polycarbonate”, Journal of Materials Processing Technology, 266, 639-650 (2019).
  • [16] Wang B., Liu J., Yin M., Xiao Y., Wang X. H. and He J. X., “Comparison of corrosion behavior of Al-Mn and Al- Mg alloys in chloride aqueous solution”, Materials and Corrosion, (2016), 67, No. 1. DOI: 10.1002/maco.201408211.
  • [17] Yıldırım M. and Özyürek D., “The effects of Mg amount on the microstructure and mechanical properties of Al–Si–Mg alloys”, Materials and Design, 51, 767–774 (2013).
  • [18] Sarsılmaz F., “Weldability Characteristics of Dissimilar Al/Cu Friction Stir Weld Joints”, Materials Testing, 54(2), 85-91 (2012).
  • [19] Sarsilmaz F., Çaydaş U., Hasçalik A. and Tanriover L., “The joint properties of dissimilar aluminum plates joined by friction stir welding”, International Journal of Materials Research, 101(5), 692-699, (2010).
There are 19 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Edip Çetkin 0000-0002-0217-5897

Erol Kılıçkap 0000-0001-5519-2917

Yahya Hışman Çelik 0000-0003-1753-7712

Publication Date March 27, 2023
Submission Date November 28, 2022
Published in Issue Year 2023 Volume: 26 Issue: 1

Cite

APA Çetkin, E., Kılıçkap, E., & Çelik, Y. H. (2023). Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding. Politeknik Dergisi, 26(1), 445-455. https://doi.org/10.2339/politeknik.1211074
AMA Çetkin E, Kılıçkap E, Çelik YH. Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding. Politeknik Dergisi. March 2023;26(1):445-455. doi:10.2339/politeknik.1211074
Chicago Çetkin, Edip, Erol Kılıçkap, and Yahya Hışman Çelik. “Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding”. Politeknik Dergisi 26, no. 1 (March 2023): 445-55. https://doi.org/10.2339/politeknik.1211074.
EndNote Çetkin E, Kılıçkap E, Çelik YH (March 1, 2023) Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding. Politeknik Dergisi 26 1 445–455.
IEEE E. Çetkin, E. Kılıçkap, and Y. H. Çelik, “Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding”, Politeknik Dergisi, vol. 26, no. 1, pp. 445–455, 2023, doi: 10.2339/politeknik.1211074.
ISNAD Çetkin, Edip et al. “Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding”. Politeknik Dergisi 26/1 (March 2023), 445-455. https://doi.org/10.2339/politeknik.1211074.
JAMA Çetkin E, Kılıçkap E, Çelik YH. Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding. Politeknik Dergisi. 2023;26:445–455.
MLA Çetkin, Edip et al. “Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding”. Politeknik Dergisi, vol. 26, no. 1, 2023, pp. 445-5, doi:10.2339/politeknik.1211074.
Vancouver Çetkin E, Kılıçkap E, Çelik YH. Investigation of the Effects of Welding Force, Vibration and Temperature on Mechanical Properties and Microstructure in FSW Welding. Politeknik Dergisi. 2023;26(1):445-5.