Research Article
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Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings

Year 2024, Volume: 28 Issue: 5, 1010 - 1021, 25.10.2024

Abstract

This study aimed to create thermally curable, water-borne polyurethane/zinc oxide (WPU/ZnO) composite coating pastes with varying ZnO concentrations. ZnO nanoparticles were synthesized using a wet chemical process, and the resulting WPU/ZnO coating pastes were applied to PLA nonwoven fabrics (NWFs). In characterization studies, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), Fourier transform-infrared (FTIR) spectroscopy, and X-ray diffraction (XRD) analyses were conducted. Ultraviolet (UV) protection and antibacterial activity of fabrics were investigated. With WPU/ZnO composite coatings, the UV protection properties of the coated fabrics were enhanced compared to the uncoated fabric. The highest UPF value of 53.57 was obtained with the fabric coated with the formulation containing a ZnO concentration of 10%. This fabric also demonstrated more effective antibacterial activity against both S. aureus and E. coli bacteria. Inhibition zone diameters against E. coli and S. aureus bacteria were measured as 15.5 ± 0.70 mm and 18.25 ± 0.35 mm, respectively. The results of this study illustrate that functional composite coatings for bio-based NWF structures hold great promise for producing effective UV protective and antibacterial materials, potentially setting the stage for future applications.

Supporting Institution

The Scientific and Technological Research Council of Turkey (TUBİTAK)

Project Number

TÜBİTAK (122M737)

Thanks

The author is grateful for the financial support (project number 122M737) from The Scientific and Technological Research Council of Turkey (TUBITAK).

References

  • E. O. Ogunsona, R. Muthuraj, E. Ojogbo, O. Valerio, T. H. Mekonnen, “Engineered nanomaterials for antimicrobial applications: A review,” Applied Materials Today, vol. 18, p. 100473, 2020.
  • I. S. Tania, M. Ali, M. Akter, “Fabrication, characterization, and utilization of ZnO nanoparticles for stain release, bacterial resistance, and UV protection on cotton fabric,” Journal of Engineered Fibers and Fabrics, vol. 17, 2022.
  • S. Kathirvelu, L. D’Souza, B. Dhurai, “UV protection finishing of textiles using ZnO nanoparticles,” Indian Journal of Fibre & Textile Research, vol. 34, no. 3, pp. 267–273, 2009.
  • A. Verbič, M. Gorjanc, B. Simončič, “Zinc oxide for functional textile coatings: Recent advances,” Coatings, vol. 9, no. 9, pp. 17–23, 2019.
  • G. Zhang, Y. Liu, H. Morikawa, Y. Chen, “Application of ZnO nanoparticles to enhance the antimicrobial activity and ultraviolet protective property of bamboo pulp fabric,” Cellulose, vol. 20, no. 4, pp. 1877–1884, 2013.
  • P. Sikdar, S. Islam, A. Dhar, G. Bhat, D. Hinchliffe, B. Condon, “Barrier and mechanical properties of water-based polyurethane-coated hydroentangled cotton nonwovens,” Journal of Coatings Technology and Research, vol. 19, no. 4, pp. 1255–1267, 2022.
  • Y. Zhang, T.-T. Li, C.-W. Lou, J.-H. Lin, “Facile method for tent fabrics with eco-friendly/durable properties using waterborne polyurethane/lignin: Preparation and evaluation,” Journal of Industrial Textiles, vol. 51, no. 3, pp. 4149S-4166S, Jun. 2022.
  • G. Baysal, “Investigation of barrier effectiveness and comfort properties of biodegradable PLA nonwoven fabrics coated with unmodified lignin/water-borne polyurethane composite coatings,” Hittite Journal of Science and Engineering, vol. 11, no. 2, pp. 77–88, Jun. 2024.
  • G. Baysal, “Mechanical and UV protection performances of polylactic acid spunlace nonwoven fabrics coated by eco-friendly lignin/water-borne polyurethane composite coatings,” Journal of The Textile Institute, vol. 0, no. 0, pp. 1–13, 2023.
  • G. Baysal, “Sustainable polylactic acid spunlace nonwoven fabrics with lignin/zinc oxide/water-based polyurethane composite coatings,” International Journal of Biological Macromolecules, vol. 254, no. P1, p. 127678, 2024.
  • G. Baysal, “Effect of lignin / water-borne polyurethane composite coatings on tensile strength and UV protection properties of PET/PA6 bicomponent nonwoven fabrics,” Pamukkale University Journal of Engineering Sciences, 2024.
  • X. Liu, D. Jiang, Y. Qin, Z. Zhang, M. Yuan, “ZnO-PLLA/PLLA preparation and application in air filtration by electrospinning technology,” Polymers (Basel)., vol. 15, no. 8, pp. 1–12, 2023.
  • A. Y. Nikiforov, X. Deng, I. Onyshchenko, D. Vujosevic, V. Vuksanovic, U. Cvelbar, N. De Geyter, R. Morent, C. Leys, “Atmospheric pressure plasma deposition of antimicrobial coatings on non-woven textiles,” The European Physical Journal Applied Physics, vol. 75, no. 2, pp. 1–6, 2016.
  • P. Ramamurthy, K. P. Chellamani, B. Dhurai, S. P. Thankarajan, B. Subramanian, E. Santhini, “Antimicrobial characteristics of pulsed laser deposited metal oxides on polypropylene hydroentangled nonwovens for medical textiles,” Fibres & Textiles in Eastern Europe, vol. 25, no. 2, pp. 112–119, 2017.
  • Y. Dong, N. L. Thomas, X. Lu, “Electrospun dual-layer mats with covalently bonded ZnO nanoparticles for moisture wicking and antibacterial textiles,” Materials & Design., vol. 134, pp. 54–63, 2017.
  • T. Ferreira, A. C. Vale, A. C. Pinto, R. V. Costa, V. Pais, D. Sousa, F. Gomez, G. Pinto, J. G. Dias, I. P. Moreira, C. Mota, J. Bessa, J. C. Antunes, M. Henriques, F. Cunha, R. Fangueiro, “Comparison of zinc oxide nanoparticle integration into non-woven fabrics using different functionalisation methods for prospective application as active facemasks,” Polymers (Basel)., vol. 15, no. 17, pp. 1–21, 2023.
  • I. S. Tania, M. Ali, “Effect of the coating of zinc oxide (ZnO) nanoparticles with binder on the functional and mechanical properties of cotton fabric,” Materials Today: Proceedings, vol. 38, pp. 2607–2611, 2020.
  • G. Zhang, Y. Xiao, J. Yan, W. Zhang, “Fabrication of ZnO nanoparticle-coated calcium alginate nonwoven fabric by ion exchange method based on amino hyperbranched polymer,” Materials Letters, vol. 270, no. 3, p. 127624, 2020.
  • B. Deng, Q. Wei, W. Gao, “Physical properties of Al-doped ZnO films deposited on nonwoven substrates by radio frequence magnetron sputtering,” Journal of Coatings Technology and Research, vol. 5, no. 3, pp. 393–397, 2008.
  • G. Deshmukh, “ZnO coated nonwoven polypropylene fabric with antibacterial and antiviral function for medical applications,” 2022 International Conference on Emerging Trends in Engineering and Medical Sciences ICETEMS 2022, pp. 395–400, 2022.
  • Ş. S. Uǧur, M. Sariişik, A. H. Aktaş, M. Ç. Uçar, E. Erden, “Modifying of cotton fabric surface with Nano-ZnO multilayer films by Layer-by-Layer deposition method,” Nanoscale Research Letters, vol. 5, no. 7, pp. 1204–1210, 2010.
  • R. Zhang, L. Tang, X. Ji, Y. Su, N. Xu, Y. Feng, L. Pan, “Continuous preparation and antibacterial mechanisms of biodegradable polylactic acid/nano-zinc oxide/additives antibacterial non-wovens,” International Journal of Biological Macromolecules, vol. 269, Part 2, 132188, Jan. 2024.
  • K. A. V. Prilla, J. M. Jacinto, L. J. O. Ricardo, J. T. S. Box, A. B. C. Lim, E. F. Francisco, G. I. N. De Vera, J. A. T. Yaya, V. V. M. Natividad, E. N. Awi, R. Encina, “Flame retardant and UV-protective cotton fabrics functionalized with copper (II) oxide nanoparticles,” Antorcha, vol. 7, no. 2, pp. 11–16, 2021.
  • M. H. Kudzin, Z. Mrozińska, “Biofunctionalization of textile materials. 2. antimicrobial modification of poly(lactide) (PLA) nonwoven fabrics by fosfomycin,” Polymers (Basel)., vol. 12, no. 4, p. 768, Apr. 2020.
  • S. Vlad, C. Ciobanu, R. V Gradinaru, L. M. Gradinaru, A. Nistor, “Antibacterial evaluation of some polyurethane membranes modified by zinc oxide nanoparticles,” Digest Journal of Nanomaterials and Biostructures, vol. 6, no. 3, pp. 921–930, 2011.
  • T. S. Velayutham, W. H. Abd Majid, W. C. Gan, A. Khorsand Zak, S. N. Gan, “Theoretical and experimental approach on dielectric properties of ZnO nanoparticles and polyurethane/ZnO nanocomposites,” Journal of Applied Physics, vol. 112, no. 5, 2012.
  • R. R. Soares, C. Carone, S. Einloft, R. Ligabue, W. F. Monteiro, “Synthesis and characterization of waterborne polyurethane/ZnO composites,” Polymer Bulletin, vol. 71, no. 4, pp. 829–838, 2014.
  • A. Belay, M. Mekuria, G. Adam, “Incorporation of zinc oxide nanoparticles in cotton textiles for ultraviolet light protection and antibacterial activities,” Nanomaterials and Nanotechnology, vol. 10, pp. 1–8, 2020.
  • I. S. Tania, M. Ali, M. Akter, “Fabrication, characterization, and utilization of ZnO nanoparticles for stain release, bacterial resistance, and UV protection on cotton fabric,” Journal of Engineered Fibers and Fabric, vol. 17, pp. 1–11, Jan. 2022.
  • M. M. Rahman, “Polyurethane/zinc oxide (PU/ZnO) composite-synthesis, protective property and application,” Polymers (Basel)., vol. 12, no. 7, 2020.
Year 2024, Volume: 28 Issue: 5, 1010 - 1021, 25.10.2024

Abstract

Project Number

TÜBİTAK (122M737)

References

  • E. O. Ogunsona, R. Muthuraj, E. Ojogbo, O. Valerio, T. H. Mekonnen, “Engineered nanomaterials for antimicrobial applications: A review,” Applied Materials Today, vol. 18, p. 100473, 2020.
  • I. S. Tania, M. Ali, M. Akter, “Fabrication, characterization, and utilization of ZnO nanoparticles for stain release, bacterial resistance, and UV protection on cotton fabric,” Journal of Engineered Fibers and Fabrics, vol. 17, 2022.
  • S. Kathirvelu, L. D’Souza, B. Dhurai, “UV protection finishing of textiles using ZnO nanoparticles,” Indian Journal of Fibre & Textile Research, vol. 34, no. 3, pp. 267–273, 2009.
  • A. Verbič, M. Gorjanc, B. Simončič, “Zinc oxide for functional textile coatings: Recent advances,” Coatings, vol. 9, no. 9, pp. 17–23, 2019.
  • G. Zhang, Y. Liu, H. Morikawa, Y. Chen, “Application of ZnO nanoparticles to enhance the antimicrobial activity and ultraviolet protective property of bamboo pulp fabric,” Cellulose, vol. 20, no. 4, pp. 1877–1884, 2013.
  • P. Sikdar, S. Islam, A. Dhar, G. Bhat, D. Hinchliffe, B. Condon, “Barrier and mechanical properties of water-based polyurethane-coated hydroentangled cotton nonwovens,” Journal of Coatings Technology and Research, vol. 19, no. 4, pp. 1255–1267, 2022.
  • Y. Zhang, T.-T. Li, C.-W. Lou, J.-H. Lin, “Facile method for tent fabrics with eco-friendly/durable properties using waterborne polyurethane/lignin: Preparation and evaluation,” Journal of Industrial Textiles, vol. 51, no. 3, pp. 4149S-4166S, Jun. 2022.
  • G. Baysal, “Investigation of barrier effectiveness and comfort properties of biodegradable PLA nonwoven fabrics coated with unmodified lignin/water-borne polyurethane composite coatings,” Hittite Journal of Science and Engineering, vol. 11, no. 2, pp. 77–88, Jun. 2024.
  • G. Baysal, “Mechanical and UV protection performances of polylactic acid spunlace nonwoven fabrics coated by eco-friendly lignin/water-borne polyurethane composite coatings,” Journal of The Textile Institute, vol. 0, no. 0, pp. 1–13, 2023.
  • G. Baysal, “Sustainable polylactic acid spunlace nonwoven fabrics with lignin/zinc oxide/water-based polyurethane composite coatings,” International Journal of Biological Macromolecules, vol. 254, no. P1, p. 127678, 2024.
  • G. Baysal, “Effect of lignin / water-borne polyurethane composite coatings on tensile strength and UV protection properties of PET/PA6 bicomponent nonwoven fabrics,” Pamukkale University Journal of Engineering Sciences, 2024.
  • X. Liu, D. Jiang, Y. Qin, Z. Zhang, M. Yuan, “ZnO-PLLA/PLLA preparation and application in air filtration by electrospinning technology,” Polymers (Basel)., vol. 15, no. 8, pp. 1–12, 2023.
  • A. Y. Nikiforov, X. Deng, I. Onyshchenko, D. Vujosevic, V. Vuksanovic, U. Cvelbar, N. De Geyter, R. Morent, C. Leys, “Atmospheric pressure plasma deposition of antimicrobial coatings on non-woven textiles,” The European Physical Journal Applied Physics, vol. 75, no. 2, pp. 1–6, 2016.
  • P. Ramamurthy, K. P. Chellamani, B. Dhurai, S. P. Thankarajan, B. Subramanian, E. Santhini, “Antimicrobial characteristics of pulsed laser deposited metal oxides on polypropylene hydroentangled nonwovens for medical textiles,” Fibres & Textiles in Eastern Europe, vol. 25, no. 2, pp. 112–119, 2017.
  • Y. Dong, N. L. Thomas, X. Lu, “Electrospun dual-layer mats with covalently bonded ZnO nanoparticles for moisture wicking and antibacterial textiles,” Materials & Design., vol. 134, pp. 54–63, 2017.
  • T. Ferreira, A. C. Vale, A. C. Pinto, R. V. Costa, V. Pais, D. Sousa, F. Gomez, G. Pinto, J. G. Dias, I. P. Moreira, C. Mota, J. Bessa, J. C. Antunes, M. Henriques, F. Cunha, R. Fangueiro, “Comparison of zinc oxide nanoparticle integration into non-woven fabrics using different functionalisation methods for prospective application as active facemasks,” Polymers (Basel)., vol. 15, no. 17, pp. 1–21, 2023.
  • I. S. Tania, M. Ali, “Effect of the coating of zinc oxide (ZnO) nanoparticles with binder on the functional and mechanical properties of cotton fabric,” Materials Today: Proceedings, vol. 38, pp. 2607–2611, 2020.
  • G. Zhang, Y. Xiao, J. Yan, W. Zhang, “Fabrication of ZnO nanoparticle-coated calcium alginate nonwoven fabric by ion exchange method based on amino hyperbranched polymer,” Materials Letters, vol. 270, no. 3, p. 127624, 2020.
  • B. Deng, Q. Wei, W. Gao, “Physical properties of Al-doped ZnO films deposited on nonwoven substrates by radio frequence magnetron sputtering,” Journal of Coatings Technology and Research, vol. 5, no. 3, pp. 393–397, 2008.
  • G. Deshmukh, “ZnO coated nonwoven polypropylene fabric with antibacterial and antiviral function for medical applications,” 2022 International Conference on Emerging Trends in Engineering and Medical Sciences ICETEMS 2022, pp. 395–400, 2022.
  • Ş. S. Uǧur, M. Sariişik, A. H. Aktaş, M. Ç. Uçar, E. Erden, “Modifying of cotton fabric surface with Nano-ZnO multilayer films by Layer-by-Layer deposition method,” Nanoscale Research Letters, vol. 5, no. 7, pp. 1204–1210, 2010.
  • R. Zhang, L. Tang, X. Ji, Y. Su, N. Xu, Y. Feng, L. Pan, “Continuous preparation and antibacterial mechanisms of biodegradable polylactic acid/nano-zinc oxide/additives antibacterial non-wovens,” International Journal of Biological Macromolecules, vol. 269, Part 2, 132188, Jan. 2024.
  • K. A. V. Prilla, J. M. Jacinto, L. J. O. Ricardo, J. T. S. Box, A. B. C. Lim, E. F. Francisco, G. I. N. De Vera, J. A. T. Yaya, V. V. M. Natividad, E. N. Awi, R. Encina, “Flame retardant and UV-protective cotton fabrics functionalized with copper (II) oxide nanoparticles,” Antorcha, vol. 7, no. 2, pp. 11–16, 2021.
  • M. H. Kudzin, Z. Mrozińska, “Biofunctionalization of textile materials. 2. antimicrobial modification of poly(lactide) (PLA) nonwoven fabrics by fosfomycin,” Polymers (Basel)., vol. 12, no. 4, p. 768, Apr. 2020.
  • S. Vlad, C. Ciobanu, R. V Gradinaru, L. M. Gradinaru, A. Nistor, “Antibacterial evaluation of some polyurethane membranes modified by zinc oxide nanoparticles,” Digest Journal of Nanomaterials and Biostructures, vol. 6, no. 3, pp. 921–930, 2011.
  • T. S. Velayutham, W. H. Abd Majid, W. C. Gan, A. Khorsand Zak, S. N. Gan, “Theoretical and experimental approach on dielectric properties of ZnO nanoparticles and polyurethane/ZnO nanocomposites,” Journal of Applied Physics, vol. 112, no. 5, 2012.
  • R. R. Soares, C. Carone, S. Einloft, R. Ligabue, W. F. Monteiro, “Synthesis and characterization of waterborne polyurethane/ZnO composites,” Polymer Bulletin, vol. 71, no. 4, pp. 829–838, 2014.
  • A. Belay, M. Mekuria, G. Adam, “Incorporation of zinc oxide nanoparticles in cotton textiles for ultraviolet light protection and antibacterial activities,” Nanomaterials and Nanotechnology, vol. 10, pp. 1–8, 2020.
  • I. S. Tania, M. Ali, M. Akter, “Fabrication, characterization, and utilization of ZnO nanoparticles for stain release, bacterial resistance, and UV protection on cotton fabric,” Journal of Engineered Fibers and Fabric, vol. 17, pp. 1–11, Jan. 2022.
  • M. M. Rahman, “Polyurethane/zinc oxide (PU/ZnO) composite-synthesis, protective property and application,” Polymers (Basel)., vol. 12, no. 7, 2020.
There are 30 citations in total.

Details

Primary Language English
Subjects Materials Engineering (Other)
Journal Section Research Articles
Authors

Gülçin Baysal 0000-0001-6681-868X

Project Number TÜBİTAK (122M737)
Early Pub Date October 18, 2024
Publication Date October 25, 2024
Submission Date October 16, 2023
Acceptance Date September 20, 2024
Published in Issue Year 2024 Volume: 28 Issue: 5

Cite

APA Baysal, G. (2024). Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings. Sakarya University Journal of Science, 28(5), 1010-1021.
AMA Baysal G. Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings. SAUJS. October 2024;28(5):1010-1021.
Chicago Baysal, Gülçin. “Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated With Water-Borne Polyurethane/Zinc Oxide Composite Coatings”. Sakarya University Journal of Science 28, no. 5 (October 2024): 1010-21.
EndNote Baysal G (October 1, 2024) Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings. Sakarya University Journal of Science 28 5 1010–1021.
IEEE G. Baysal, “Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings”, SAUJS, vol. 28, no. 5, pp. 1010–1021, 2024.
ISNAD Baysal, Gülçin. “Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated With Water-Borne Polyurethane/Zinc Oxide Composite Coatings”. Sakarya University Journal of Science 28/5 (October 2024), 1010-1021.
JAMA Baysal G. Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings. SAUJS. 2024;28:1010–1021.
MLA Baysal, Gülçin. “Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated With Water-Borne Polyurethane/Zinc Oxide Composite Coatings”. Sakarya University Journal of Science, vol. 28, no. 5, 2024, pp. 1010-21.
Vancouver Baysal G. Ultraviolet Protection and Antibacterial Properties of Polylactic Acid Nonwoven Fabrics Coated with Water-Borne Polyurethane/Zinc Oxide Composite Coatings. SAUJS. 2024;28(5):1010-21.