GGG50 Malzemenin Torna Tezgâhında Farklı Kesme Parametrelerinde işlenmesinde Titreşim, Ses Şiddetinin ve Yüzey Pürüzlülüğünün İncelenmesi

Year 2017, Volume: 2 Issue: 1, 67 - 79, 01.07.2017

Abidin Şahinoğlu , Abdulkadir Güllü , Mehmet Ali Dönertaş

Abstract

Bu çalışmada, GGG50 döküm malzeme işleme deneylerine tabi tutulmuştur. İşleme deneyleri tornalama metoduyla 4 farklı kesme hızı (50, 75, 100 ve125 m/dak.), dört farklı ilerleme hızı (0.1, 0.2, 0.3 ve 0.4 m/dak) ve 4 farklı talaş derinliklerinde (1, 1.5, 2 ve 2.5 mm) soğutma sıvısı kullanmadan kuru kesme şartlarından yapılmıştır.
Sonuç olarak farklı kesme parametrelerinin ses şiddeti, titreşim ve yüzey pürüzlülüğü üzerindeki ektisi incelenmiştir. İlerleme değeri artıkça titreşim değerinin, yüzey pürüzlülük değerinin ve ses şiddetinin artığı görülmüştür. Talaş derinliği artıkça titreşim ve ses şiddetinin artığı görülmüştür

Keywords

GGG50, kesme parametreleri, titreşim

References

• Y. S. Serfiçeli, Esmer Dökme Demirler, 4. dü., Ankara: Form Ofset, 2000, p. 41.
• V. Wayal, N. Ambhore, S. Chinchanikar ve V. Bhokse, «Investigation on Cutting Force and Vibration Signals in Turning: Mathematical Modeling Using Response Surface Methodology,» Journal of Mechanical Engineering and Automation, cilt 5(3B), pp. 64-68, 2015.
• K. Risbood, U. Dixit ve A. Sahasrabudhe, «Prediction of surface roughness and dimensional deviation by measuring cutting forces and vibrations in turning process,» Journal of Materials Processing Technology, cilt 132, no. 1-3, pp. 203-214, 2003.
• M. Seeman, G. Ganesan, R. Karthikeyan ve A. Velayudham, «Study on tool wear and surface roughness in machining of particulate aluminum metal matrix composite-response surface methodology approach,» The International Journal of Advanced Manufacturing Technology, cilt 48(5), pp. 613-624, May 2010.
• C. Natarajan, S. Muthu ve P. Karuppuswamy, «Investigation of cutting parameters of surface roughness for a non-ferrous material using artifical neural network in CNC turning,» Journal of Mechanical Engineering Research, cilt 3(1), pp. 1-14, January 2011.
• T. Ando ve S. Harumitsu, «Focusing on how to suppress the chatter and not try and eliminate it to zero when it occur,» Users's Voice, cilt 8, p. 11, 2011.
• H. Senda , T. Andro ve K. Yoshino, «Conceived breakthrough "screen visuals" and a "guidance function" from the user's point of view,» User's Voice, cilt 8, p. 12, 2011.
• K. Ogawap, E. Aoyama, H. Inoue, T. Hirogaki, H. Nobe, Y. Kitahara, T. Katayama ve M. Gunjima, «Investigation on cutting mechahism in small diameter drilling for GFRP (thrust force and surface roughness at drilled hole wall),» Composite Structures, cilt 38, no. 1-4, pp. 343-350, 1997.
• S. Tobias, Machine Tools Vibrations, Spain: URMO, 1961.
• W. Seto, Mechanical Vibration Theory and Practice, Panama: Mc Graw-Hill, 1970.
• M. Sadek, «Stability of centre lathes in orthogonal cutting,» International Journal of Production Research, cilt 12, no. 5, pp. 547-560, 1974.
• A. Cartwright, «Effect of friction on the static compliance of a centre lathe-workpiece system,» International Journal of Production Research, cilt 2, pp. 323-334, 1984.
• A.-R. Emad, N. Jun ve S.-H. Lee, «Programming spindle speed variation for machine tool chatter suppression,» International Journal of Machine Tools and Manufacture, cilt 43, no. 12, pp. 1229-1240, 2003.
• J. Baker ve K. Rouch, «Use of "nite element structural models in analyzing machine tool chatter,» Finite Elements in Analysis and Design, cilt 38, pp. 1029-1046, 2002.
• R. Y. Chiou ve S. Y. Liang, «Chatter stability of a slender cutting tool in turning with tool wear effect,» International Journal of Machine Tools and Manufacture, cilt 38, no. 4, pp. 315-327, 1998.
• R. Y. Chiou ve S. Y. Liang, «Analysis of acoustic emission in chatter vibration with tool wear effect in turning,» International Journal of Machine Tools & Manufacture, cilt 40, no. 7, pp. 927-941, 2000.
• B. E. Clancy ve Y. C. Shin, «A comprehensive chatter prediction model for face turning operation including tool wear effect,» International Journal of Machine Tools & Manufacture, cilt 42, pp. 1035-1044, 2002.
• N. Deshpande ve M. Fotona, «Nonlinear regenerative chatter in turning,» Robotics and Computer Integrated Manufacturing, cilt 17, pp. 107-112, 2001.
• A. Devillez ve D. Dudzinski, «Tool vibration detection with eddy current sensors in machining process and computation of stability lobes using fuzzy classifiers,» Mechanical Systems and Signal Processing, cilt 21, pp. 441-456, 2007.
• N. Olgac ve M. Hosek, «A new perspective and analysis for regenerative machine tool chatter,» International Journal of Machine Tools & Manufacture, cilt 38, pp. 783-798, 1998.
• G. Pan, H. Xu, C. Kwan, C. Liang, L. Haynes ve Z. Geng, «Modeling and inteligent chatter control strategies for a lathe machine,» Control Eng. Practice, cilt 4, no. 12, pp. 1647-1658, 1996.
• B. C. Rao ve Y. C. Shin, «A comprehensive dynamic cutting force model for chatter prediction in turning,» International Journal of Machine Tools & Manufacture, cilt 39, no. 10, pp. 1631-1654, 1999.
• I. Tansel, X. Wang, P. Chen, A. Yenilmez ve B. Ozcelik, «Transformations in machining. Part 2. Evaluation of machining quality and detection of chatter in turning by using,» International Journal of Machine Tools & Manufacture, cilt 46, pp. 43-50, 2006.
• Y. Tarng, J. Kao ve E. Lee, «Chatter suppression in turning operations with a tuned vibration absorber,» Journal of Materials Processing Technology, cilt 105, pp. 55-60, 2000.
• D. Salgado, I. Cambero, J. Herrera Olivenza, J. García Sanz-Calcedo, P. Núñez López ve E. García Plaza, «Tool wear estimation for different workpiece materials using the same monitoring system,» Procedia Engineering, pp. 608-615, 2013.
• X. Desforges, A. Habbadi ve B. Archimede, «Design methodology for smart actuator services for machine tool and machining control and monitoring,» Robotics and Computer- İntegrated Manufacturing, pp. 963-976, 2011.
• X. Li ve S. Tso, «Drill wear monitoring based on current signals,» Wear, cilt 2, pp. 172-178, 1999.
• X. Li, G. Ouyang ve Z. Liang, «Complexity measure of motor current signals for tool flute breakage detection in end milling,» International Journal of Machine Tools and Manufacture, cilt 48, pp. 371-379, 2008.
• L. A. Franco-Gascaa, . G. Herrera-Ruiza, . R. Peniche-Veraa, R. d. J. Romero-Troncosob ve W. Leal-Tafollac, «Sensorless tool failure monitoring system for drilling machines,» International Journal of Machine Tools and Manufacture, cilt 46, pp. 381-386, 2006.
• X. Li, S. K. Tso ve J. Wang, «Real-time tool condition monitoring using wavelet transforms and fuzzy techniques,» IEEE Transactions on Systems, cilt 30, no. 3, pp. 352-357, 2000.