Lightweight Cement-Based Composites Incorporating Hollow Glass Microspheres: Fresh and Hardened State Properties
Year 2022,
Volume: 33 Issue: 1, 11543 - 11567, 01.01.2022
Nihat Kabay
,
Ahmet Beşer Kızılkanat
,
Busra Akturk
,
Yusuf Kahraman
Abstract
This research aims to develop a lightweight cementitious composite with satisfied mechanical and good thermal insulating properties. Two different types of hollow glass microspheres were used as lightweight aggregates and were substituted with fine aggregate by 10, 20 and 40% by volume. The rheological, physical, mechanical and microstructural properties of the resulting HGM-incorporated composites are investigated. The results showed that physical and mechanical properties of individual HGM particles plays a dominant role on the properties of lightweight cement mortars. HGM addition provided reductions up to 20% in the density and 45% in the thermal conductivity values of mortars compared to the reference. The optimum HGM ratio is suggested as 20%, which provides benefits such as reduced density and improved thermal insulation capability without causing significant reduction in compressive strength. It was concluded that HGMs can be used in the lightweight cementitious mortar production which have great potential in building applications to reduce the heating energy consumption.
Supporting Institution
YILDIZ TEKNİK ÜNİVERSİTESİ
Project Number
FBA-2017-3059
Thanks
This research was supported by research fund of Yildiz Technical University (Project number: FBA-2017-3059).
References
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Lightweight Cement-Based Composites Incorporating Hollow Glass Microspheres: Fresh and Hardened State Properties
Year 2022,
Volume: 33 Issue: 1, 11543 - 11567, 01.01.2022
Nihat Kabay
,
Ahmet Beşer Kızılkanat
,
Busra Akturk
,
Yusuf Kahraman
Abstract
This research aims to develop a lightweight cementitious composite with satisfied mechanical and good thermal insulating properties. Two different types of hollow glass microspheres were used as lightweight aggregates and were substituted with fine aggregate by 10, 20 and 40% by volume. The rheological, physical, mechanical and microstructural properties of the resulting HGM-incorporated composites are investigated. The results showed that physical and mechanical properties of individual HGM particles plays a dominant role on the properties of lightweight cement mortars. HGM addition provided reductions up to 20% in the density and 45% in the thermal conductivity values of mortars compared to the reference. The optimum HGM ratio is suggested as 20%, which provides benefits such as reduced density and improved thermal insulation capability without causing significant reduction in compressive strength. It was concluded that HGMs can be used in the lightweight cementitious mortar production which have great potential in building applications to reduce the heating energy consumption.
Project Number
FBA-2017-3059
References
- Yasar, E., Atis, C.D., Kilic, A., Gulsen, H. Strength properties of lightweight concrete made with basaltic pumice and fly ash. Mater. Lett. 57, 2267–2270, 2003.
https://doi.org/10.1016/S0167-577X(03)00146-0
- Brooks, A.L., Zhou, H., Hanna, D., Comparative study of the mechanical and thermal properties of lightweight cementitious composites. Constr. Build. Mater., 159, 316–328, 2018 https://doi.org/10.1016/j.conbuildmat.2017.10.102
- Kabay, N., Aköz, F., Effect of prewetting methods on some fresh and hardened properties of concrete with pumice aggregate. Cem. Concr. Compos., 34, 503–507, 2012. https://doi.org/10.1016/j.cemconcomp.2011.11.022
- Kramar, D., Bindiganavile, V., Mechanical properties and size effects in lightweight mortars containing expanded perlite aggregate. Mater. Struct. Constr., 44, 735–748, 2011. https://doi.org/10.1617/s11527-010-9662-0
- Lanzón, M., García-Ruiz, P.A., Lightweight cement mortars: Advantages and inconveniences of expanded perlite and its influence on fresh and hardened state and durability. Constr. Build. Mater., 22, 1798–1806, 2008. https://doi.org/10.1016/j.conbuildmat.2007.05.006
- Lu, Z., Xu, B., Zhang, J., Zhu, Y., Sun, G., Li, Z., Preparation and characterization of expanded perlite/paraffin composite as form-stable phase change material. Sol. Energy., 108, 460–466, 2014. https://doi.org/10.1016/j.solener.2014.08.008
- de Gennaro, R., Langella, A., D’Amore, M., Dondi, M., Colella, A., Cappelletti, P., de’ Gennaro, M., Use of zeolite-rich rocks and waste materials for the production of structural lightweight concretes. Appl Clay. Sci. 41, 61–72, 2008. https://doi.org/10.1016/j.clay.2007.09.008
- Ke, Y., Beaucour, A.L., Ortola, S., Dumontet, H., Cabrillac, R., Influence of volume fraction and characteristics of lightweight aggregates on the mechanical properties of concrete. Constr. Build. Mater., 23, 2821-2828, 2009. https://doi.org/10.1016/j.conbuildmat.2009.02.038
- Lotfy, A., Hossain, K.M.A., Lachemi, M., Lightweight self-consolidating concrete with expanded shale aggregates: modelling and optimization. Int. J. Concr. Struct. Mater., 9, 185–206, 2015. https://doi.org/10.1007/s40069-015-0096-5
- Chandra, S., Berntsson, L., Lightweight aggregate concrete: science, technology, and applications, Elsevier, New York, USA, 2002.
- Aglan, H., Shebl, S., Morsy, M., Calhoun, M., Harding, H., Ahmad, M., Strength and toughness improvement of cement binders using expandable thermoplastic microspheres. Constr. Build. Mater., 23, 2856–2861, 2009. https://doi.org/10.1016/j.conbuildmat.2009.02.031.
- Yun, T.S., Jeong, Y.J., Han, T.S., Youm, K.S., Evaluation of thermal conductivity for thermally insulated concretes. Energy. Build., 61:125–132, 2013.
https://doi.org/10.1016/j.enbuild.2013.01.043.
- Zhang, Q., Li, V.C., Development of durable spray-applied fire-resistive Engineered Cementitious Composites (SFR-ECC). Cem. Concr. Compos., 60, 10–16, 2015. https://doi.org/10.1016/j.cemconcomp.2015.03.012.
- Oreshkin, D., Semenov, V., Rozovskaya, T., Properties of light-weight extruded concrete with hollow glass microspheres. Procedia Eng., 153, 638–643, 2016. https://doi.org/10.1016/j.proeng.2016.08.214.
- Huang, X., Ranade, R., Zhang, Q., Ni, W., Li, V.C., Mechanical and thermal properties of green lightweight engineered cementitious composites. Constr. Build. Mater., 48, 954–960, 2013. https://doi.org/10.1016/j.conbuildmat.2013.07.104.
- Xu, B., Ma, H., Hu, C., Yang, S., Li, Z., Influence of curing regimes on mechanical properties of magnesium oxychloride cement-based composites. Constr. Build. Mater., 102, 613–619, 2016. https://doi.org/10.1016/j.conbuildmat.2015.10.205.
- Hanif, A., Parthasarathy, P., Ma, H., Fan, T., Li, Z., Properties improvement of fly ash cenosphere modified cement pastes using nano silica, Cem. Concr. Compos., 81, 35–48, 2017. https://doi.org/10.1016/j.cemconcomp.2017.04.008.
- 3MGlass Bubbles, (n.d.). https://www.3m.com/3M/en_US/company-us/all-3m-products/~/All-3M-Products/Advanced-Materials/Glass-Bubbles/?N=5002385+8710783+8711017+8745513+3294857497&rt=r3 (accessed January 4, 2020).
- Al-Gemeel, A.N., Zhuge, Y., Youssf, O., Use of hollow glass microspheres and hybrid fibres to improve the mechanical properties of engineered cementitious composite. Constr. Build. Mater., 171, 858–870, 2018. https://doi.org/10.1016/j.conbuildmat.2018.03.172
- Li, H., Xu, H., Xu, B., Zhong, Z., Jiang, J., Li, Z., Wang, S., Zhang, H., Lightweight glass/carbon composite hollow microspheres with intact shell and good thermal stability. Ceram. Int., 43, 10581–10584, 2017. https://doi.org/10.1016/j.ceramint.2017.04.154.
- Ren, S., Li, X., Zhang, X., Xu, X., Dong, X., Liu, J., Du, H., Guo, A., Mechanical properties and high-temperature resistance of the hollow glass microspheres/borosilicate glass composite with different particle size. J. Alloys. Compd., 722, 321–329, 2017. https://doi.org/10.1016/j.jallcom.2017.06.092.
- Bubnov, A.S., Khorev, V.S., Boyko, I.A., The effect of lightweight agents on the density of cement slurry applied during oil and gas well drilling. IOP Conf. Ser. Earth Environ. Sci., 24, 2015. https://doi.org/10.1088/1755-1315/24/1/012008.
- Ichikawa, T., Miura, M., Modified model of alkali-silica reaction. Cem. Concr. Res., 37, 1291–1297, 2007. https://doi.org/10.1016/j.cemconres.2007.06.008
- Perfilov, V.A., Oreshkin, D.V., Semenov, V.S., Environmentally safe mortar and grouting solutions with hollow glass microspheres. Procedia Eng., 150, 1479–1484, 2016. https://doi.org/10.1016/j.proeng.2016.07.086
- Aguayo, M., Das, S., Maroli, A., Kabay, N., Mertens, J.C.E., Rajan, S.D., Sant, G., Chawla, N., Neithalath, N., The influence of microencapsulated phase change material (PCM) characteristics on the microstructure and strength of cementitious composites: Experiments and finite element simulations. Cem. Concr. Compos., 73, 29–41, 2016. https://doi.org/10.1016/j.cemconcomp.2016.06.018
- Li, L.G., Wang, Y.M., Tan, Y.P., Kwan, A.K.H., Filler technology of adding granite dust to reduce cement content and increase strength of mortar. Powder Technol., 342, 388–396, 2019. https://doi.org/10.1016/j.powtec.2018.09.084
- Bédérina, M., Khenfer, M.M., Dheilly, R.M., Quéneudec, M., Reuse of local sand: Effect of limestone filler proportion on the rheological and mechanical properties of different sand concretes. Cem. Concr. Res., 35, 1172–1179, 2005. https://doi.org/10.1016/j.cemconres.2004.07.006
- Yang, E.I., Yi, S.T., Leem, Y.M., Effect of oyster shell substituted for fine aggregate on concrete characteristics: Part I. Fundamental properties. Cem. Concr. Res., 35, 2175–2182, 2005. https://doi.org/10.1016/j.cemconres.2005.03.016
- Thomas, B.S., Damare, A., Gupta, R.C., Strength and durability characteristics of copper tailing concrete. Constr. Build. Mater., 48, 894–900, 2013. https://doi.org/10.1016/j.conbuildmat.2013.07.075
- Vance, K., Sant, G., Neithalath, N., The rheology of cementitious suspensions: A closer look at experimental parameters and property determination using common rheological models. Cem. Concr. Compos., 59, 38–48, 2015. https://doi.org/10.1016/j.cemconcomp.2015.03.001
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