Research Article
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Study on topology optimization of scraper conveyor chain

Year 2024, Volume: 7 Issue: 1, 48 - 53, 30.06.2024

Abstract

Silos are structures where grains are stored. In general, for transportation and prevention of wheat from spoiling, some sub-systems can be used in silos. One of these sub-systems is scraper conveyor that is used to transport the grains in horizontal direction. Similar to all other systems in engineering, in order to increase the system efficiency and to optimize the required power for the motors, weight reduction is important without sacrificing safety factor of the system significantly. Topology optimization has been used by mechanical and civil engineers for many years. In this study it is aimed to apply topology optimization to the chain of a scraper conveyor that is used to transport 80 tons of grains per hour in a silo by using ANSYS® Mechanical. In conclusion, a lightweight and material saved new design for the chain was designed without sacrificing from safety factor significantly.

Supporting Institution

ÇUKUROVA SILO KURUMU

Project Number

119C125

Thanks

Thank Cukurova Silo and TUBİTAK 2244 projects for their support.

References

  • Topology Optimization in Ansys Mechanical, ANSYS Innovation Courses. Accessed: Jul. 06, 2023, [online] Available: https://courses.ansys.com/index.php/courses/topology-optimization-using-ansys-mechanical/
  • Fayed, M.E., and Skocir, T.S., Mechanical conveyors: selection and operation. Lancaster, PA: Technomic Pub. Co, 1997
  • Katterfeld,A., Whitepaper: Calculation of Motion Resistances in Trough Chain Conveyors, 2021
  • Öztürk, T., and Ki̇Bar, H., Theoretical Approaches in The Determination of Wall Pressures in Storage Structures, jist, 2016, 4(6): 51
  • Molenda, M., Horabik, J., Ross, I.J., and Montross, M.D., Friction of wheat: grainongrain and on corrugated steel, Transactions of the ASAE, 2002, 45(2)
  • Bendsøe, M.P., and Kikuchi, N., Generating optimal topologies in structural design using a homogenization method, Computer Methods in Applied Mechanics and Engineering, 1988, 71(2):197–224
  • Memari, A., Dargi, A., Akbari Jokar, M. R., Ahmad, R., and Abdul Rahim, A.R., Sustainable supplier selection: A multi-criterion intuitionistic fuzzy TOPSIS method, Journal of Manufacturing Systems, 2019, 50, 9–24
  • Jiang, S.B., Zeng, Q.L., Wang, G., Gao, K.D., Wang, Q.Y., and Hidenori, K., Contact Analysis of Chain Drive in Scraper Conveyor Based on Dynamic Meshing Properties, Int. j. simul. model., 2018, 17(1): 81–91
  • Eras, J.J.C., Fandiño, J.M.M., Gutierrez, A.S., Ulload, M.J.C., and Gonzalez, L.M.C., Causal analysis and solution of the failure of sprocket drivers in a clinker scraper conveyor, Journal of Southwest Jiaotong University, 2022, 57(4):326–337
  • Yu, F., Miaotian, Z., Guoping, L., and Guoying, M., Finite Element Analysis and Structure Optimization of the Middle Groove of Scraper Conveyor, IOP Conf. Ser.: Mater. Sci. Eng., 2019, 616(1):012022
  • Khadiri, I.E., Zemzami, M., Hmina, N., Lagache, M., and Belhouideg, S., Topology Optimization of Structures Obtained by Additive Manufacturing: Case of 3D beam, in 2021 7th International Conference on Optimization and Applications (ICOA), May 2021, 1–4
  • Zhu, J., Zhou, H., Wang, C., Zhou, L., Yuan, S., and Zhang, W., A review of topology optimization for additive manufacturing: Status and challenges, Chinese Journal of Aeronautics, 2021, 34(1): 91–110
  • Krog, L., Tucker, A., and Rollema, G., Application of Topology, Sizing and Shape Optimization Methods to Optimal Design of Aircraft Components, Accessed: Jul. 11, 2023, [online], Available: https://www.semanticscholar.org/paper/Application-of-Topology%2C-Sizing-and-Shape-Methods-Krog-Tucker/89177d8089987d109622766f577d0aa36d612446
  • Qie, Y.H., Liu, B., Wang, X.H., and Li, X.L., Study on Topology Optimum Design of Middle Pan, AMR, 2011, 201–203, 534–538
  • Qie, Y.H., Liu, B., Wang, X.H., Jia, H.P., and Li, J.P., Study on Topology Optimum Design of Baffle of Scraper Conveyer, AMR, 2011, 228–229, 96–100
  • Zhang, Q., Zhang, R.X., and Tian, Y., Scraper Conveyor Structure Improvement and Performance Comparative Analysis, Strength Mater, 2020, 52(4):683–690
  • Martins,R., Ceniz,J., Luersen, M., and Cousseau, T., Design of a conveyor belt idler roller using a hybrid topology/parametric optimization approach, Nov. 2020
  • Friction - Friction Coefficients and Calculator, Accessed: Jul. 06, 2023, [online], Available: https://www.engineeringtoolbox.com/friction-coefficients-d_778.html
Year 2024, Volume: 7 Issue: 1, 48 - 53, 30.06.2024

Abstract

Project Number

119C125

References

  • Topology Optimization in Ansys Mechanical, ANSYS Innovation Courses. Accessed: Jul. 06, 2023, [online] Available: https://courses.ansys.com/index.php/courses/topology-optimization-using-ansys-mechanical/
  • Fayed, M.E., and Skocir, T.S., Mechanical conveyors: selection and operation. Lancaster, PA: Technomic Pub. Co, 1997
  • Katterfeld,A., Whitepaper: Calculation of Motion Resistances in Trough Chain Conveyors, 2021
  • Öztürk, T., and Ki̇Bar, H., Theoretical Approaches in The Determination of Wall Pressures in Storage Structures, jist, 2016, 4(6): 51
  • Molenda, M., Horabik, J., Ross, I.J., and Montross, M.D., Friction of wheat: grainongrain and on corrugated steel, Transactions of the ASAE, 2002, 45(2)
  • Bendsøe, M.P., and Kikuchi, N., Generating optimal topologies in structural design using a homogenization method, Computer Methods in Applied Mechanics and Engineering, 1988, 71(2):197–224
  • Memari, A., Dargi, A., Akbari Jokar, M. R., Ahmad, R., and Abdul Rahim, A.R., Sustainable supplier selection: A multi-criterion intuitionistic fuzzy TOPSIS method, Journal of Manufacturing Systems, 2019, 50, 9–24
  • Jiang, S.B., Zeng, Q.L., Wang, G., Gao, K.D., Wang, Q.Y., and Hidenori, K., Contact Analysis of Chain Drive in Scraper Conveyor Based on Dynamic Meshing Properties, Int. j. simul. model., 2018, 17(1): 81–91
  • Eras, J.J.C., Fandiño, J.M.M., Gutierrez, A.S., Ulload, M.J.C., and Gonzalez, L.M.C., Causal analysis and solution of the failure of sprocket drivers in a clinker scraper conveyor, Journal of Southwest Jiaotong University, 2022, 57(4):326–337
  • Yu, F., Miaotian, Z., Guoping, L., and Guoying, M., Finite Element Analysis and Structure Optimization of the Middle Groove of Scraper Conveyor, IOP Conf. Ser.: Mater. Sci. Eng., 2019, 616(1):012022
  • Khadiri, I.E., Zemzami, M., Hmina, N., Lagache, M., and Belhouideg, S., Topology Optimization of Structures Obtained by Additive Manufacturing: Case of 3D beam, in 2021 7th International Conference on Optimization and Applications (ICOA), May 2021, 1–4
  • Zhu, J., Zhou, H., Wang, C., Zhou, L., Yuan, S., and Zhang, W., A review of topology optimization for additive manufacturing: Status and challenges, Chinese Journal of Aeronautics, 2021, 34(1): 91–110
  • Krog, L., Tucker, A., and Rollema, G., Application of Topology, Sizing and Shape Optimization Methods to Optimal Design of Aircraft Components, Accessed: Jul. 11, 2023, [online], Available: https://www.semanticscholar.org/paper/Application-of-Topology%2C-Sizing-and-Shape-Methods-Krog-Tucker/89177d8089987d109622766f577d0aa36d612446
  • Qie, Y.H., Liu, B., Wang, X.H., and Li, X.L., Study on Topology Optimum Design of Middle Pan, AMR, 2011, 201–203, 534–538
  • Qie, Y.H., Liu, B., Wang, X.H., Jia, H.P., and Li, J.P., Study on Topology Optimum Design of Baffle of Scraper Conveyer, AMR, 2011, 228–229, 96–100
  • Zhang, Q., Zhang, R.X., and Tian, Y., Scraper Conveyor Structure Improvement and Performance Comparative Analysis, Strength Mater, 2020, 52(4):683–690
  • Martins,R., Ceniz,J., Luersen, M., and Cousseau, T., Design of a conveyor belt idler roller using a hybrid topology/parametric optimization approach, Nov. 2020
  • Friction - Friction Coefficients and Calculator, Accessed: Jul. 06, 2023, [online], Available: https://www.engineeringtoolbox.com/friction-coefficients-d_778.html
There are 18 citations in total.

Details

Primary Language English
Subjects Optimization Techniques in Mechanical Engineering, Machine Design and Machine Equipment
Journal Section Articles
Authors

Hamit Türkmen 0000-0002-3084-0890

Melih Gazi Kırpık 0000-0002-8011-6331

Tuğrul Sapmaz 0000-0002-3552-1952

Fethiye Yalçın 0000-0001-7697-5654

Project Number 119C125
Early Pub Date June 30, 2024
Publication Date June 30, 2024
Submission Date December 26, 2023
Acceptance Date June 4, 2024
Published in Issue Year 2024 Volume: 7 Issue: 1

Cite

APA Türkmen, H., Kırpık, M. G., Sapmaz, T., Yalçın, F. (2024). Study on topology optimization of scraper conveyor chain. The International Journal of Materials and Engineering Technology, 7(1), 48-53.