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The Effect of SiC and MgO Ceramic Reinforcements on the Mechanical Behavior and Electrical Properties of the Composite Structure in Al7075/SiC/MgO Hybrid Composites

Year 2023, Volume: 15 Issue: 3, 64 - 73, 31.12.2023
https://doi.org/10.29137/umagd.1321830

Abstract

In this study, certain technical properties of new generation aluminum-based composites, obtained by combining the Al7075 alloy widely used in the industrial field with two different ceramics, were investigated. For this purpose, SiC and MgO ceramics in particle form were reinforced into the Al7075 matrix material using powder metallurgy technique and composite structures were produced in three different reinforcement ratios. Measurements to determine electrical resistance and conductivity and bending and compression strength tests were performed on the obtained composite structures. The density and porosity amounts of the composite structures were also determined, and their microstructures were examined with a digital microscope. With the increase of SiC/MgO amount in the aluminum composite structure, the electrical resistance increased, and the conductivity value decreased. With the effect of SiC/MgO reinforcing materials, the density value of the composite structures decreased while the amount of porosity increased. The hardness values increased due to the effect of SiC and MgO ceramics in the structure. The bending and compression strength values initially increased and then started to decrease with the increase of reinforcement ratios. It has been determined that the formation of porosity in the composite structure negatively affects the mechanical behavior. The second important factor was evaluated to be the amount and shape of ceramic-based reinforcement particles in the structure. Due to the effect of SiC, which has very high electrical resistance, and MgO, which has dielectric properties, the electrical conductivity values of the composite structures decreased. The increase in electrical resistance and the decrease in electrical conductivity were directly proportional to the amount of ceramic-based reinforcement particles in the composite structure.

References

  • Aneta Szewczyk-Nykiel. (2017). Microstructure and properties of sintered metal matrix composites reinforced with sic particles, Technical Transactions, 6/2017, 179-190 DOI: 10.4467/2353737XCT.17.098.6574
  • Anil Kumar Bodukuri, K. Eswaraiah, Katla Rajendar,V. Sampath. ( Fabrication of Al-SiC-B4C metal matrixcomposite by powder metallurgy techniqueand evaluating mechanical properties, Perspectives in Science, (2016) 8, 428-431 http://dx.doi.org/10.1016/j.pisc.2016.04.096
  • Asif Iqbal AKM, Dewan Muhammad Nuruzzaman. (2016). Effect of the Reinforcement on the Mechanical Properties of Aluminium Matrix Composite: A Review, International Journal of Applied Engineering Research, Vol 11, No 21 (2016) pp. 10408-10413
  • Aydın M., An Experimental Study of the Effects of Ceramic Composition on the Electrical and Thermal Properties of Al/SiC Composites, European Journal of Science and Technology No. 25, pp. 721-726, 2021, DOI: 10.31590/ejosat.943506)
  • Azim Gökçe, Fehim Fındık, Ali Osman Kurt (2017). Alüminyum ve Alaşımlarının Toz Metalurjisi İşlemleri, Mühendis ve Makine cilt 58, sayı 686, s. 21-47.
  • Balaji P., R. Arun, D. JegathPriyan, I. Madhan Ram, E. Manikandan. (2015). Comparative Study of Al 6061 Alloy with Al 6061 – Magnesium Oxide (MgO) Composite, International Journal of Scientific & Engineering Research, Vol 6, Iss 4, 2015 408-412
  • Chi Caoa, Xuezheng Zhanga, Tijun Chena, Yushi Chena. (2016). Effects of Processing Parameters on Microstructure and Mechanical Properties of Powder- Thixoforged SiCp/6061 Al Composite, Materials Research. 2016 0466 1-13 DOI: http://dx.doi.org/10.1590/1980-5373-MR-2016-0466
  • Cihad Nazık, Necmettin Tarakçıoğlu, Serdar Özkaya, Fatih Erdemır, and Aykut Çanakçı. (2016). Determination of Effect of B4C Content on Density and Tensile Strength of AA7075/ B4C Composite Produced via Powder Technology, International Journal of Materials Mechanics and Manufacturing, Vol. 4, No. 4, 2016 251-254 DOI: 10.18178/ijmmm.2016.4.4.266
  • Dewan Muhammad Nuruzzaman, Farah Fazira Binti Kamaruzaman, and Nasrah Binti Mohd Azmi. (2016). Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials, International Journal of Engineering Materials and Manufacture, (2016) 1(2) 59-64
  • Hashim, J., Looney, L., Hashmi, M.S.J. (2001). The Enhancement of Wettability of SiC particles in Cast Aluminium Matrix Composites, Journal of Materials Processing Technology, 119, 329-335.
  • Hossein Abdizadeh, Reza Ebrahimifard, Mohammad Amin Baghchesara. (2014). Investigation of microstructure and mechanical properties of nano MgO reinforced Al composites manufactured by stir casting and powder metallurgy methods: A comparative study, Composites: Part B, 56 (2014) 217–221 http://dx.doi.org/10.1016/j.compositesb.2013.08.023
  • Islak, S.; Kır, D.; Buytoz, S. (2014). Effect of sintering temperature on electrical and microstructure properties of hot pressed Cu-TiC composites. Sci Sintering, 2014, 46, 15-21, https://dx.doi.org/10.2298/sos1401015i.
  • John Joshua K., S.J. Vijay, D. Philip Selvaraj, P.Ramkumar. (2017). Influence of MgO particles on Microstructural and Mechanical Behaviour of AA7068 Metal Matrix Composites, Materials Science and Engineering, 247 (2017) 012011 doi:10.1088/1757-899X/247/1/012011
  • Kamrani S., R.Riedel and S.M. Seyed Reihan. (2015). Microstructural Evolution of Al Composite Powders Reinforced by Nano and Micrometric SiC Particles During Mechanical Milling, Int J Metall Mater Eng., 2015, 1: 105 http://dx.doi.org/10.15344/2455-2372/2015/105
  • Khalid Almadhoni and Sabah Khan. (2015). Evaluation of the Effective Thermal Properties of Aluminum Metal Matrix Composites Reinforced by Ceramic Particles, International Journal of Current Engineering and Technology, Vol.5, No.4 (Aug 2015) 2884-2897
  • Ma, K., Lavernia, E. J., & Schoenung, J. M. (2017). Particulate reinforced aluminum alloy matrix composites-a review on the effect of microconstituents. Rev. Adv. Mater. Sci, (2017), 48(2), 91-104.
  • Malliaris, A.; Turner, T. (1971). Influence of particle size on the electrical resistivity of compacted mixtures of polymeric and metallic powders. Appl. Phys. 1971, 42, 614–618
  • Mohammed A. T. , Rasha A. Y. , Medhat A. I. (2021). Evolution of the Physical, Mechanical and Electrical Properties of SiC-Reinforced Al 6061 Composites Prepared by Stir Cast Method, Biointerface Research in Applied Chemistry, Vol 11, Iss 2, 2021, 8946-8956. https://doi.org/10.33263/BRIAC112.89468956
  • Nuruzzaman D M, Kamaruzaman F F B. (2016). Processing and mechanical properties of aluminium-silicon carbide metal matrix composites, Materials Science and Engineering. 114 (2016) 012123 doi:10.1088/1757-899X/114/1/012123
  • Prem Sahu Shankar and Banchhor Raghwendra. (2017). Effect of different reinforcement on mechanical properties of aluminium metal matrix composites, Research Journal of Engineering Sciences, Vol. 6(7), 39-45, (2017)
  • Pul M. (2019). Effect of sintering on mechanical property of SiC/B4C reinforced aluminum, Mater. Res. Express, 6 (2019) 016541 https://doi.org/10.1088/2053-1591/aacee1
  • Pul M., Ü. Erdem, M. B. Turkoz, and G. Yildirim. (2023) The effect of sintering parameters and MgO ratio on structural properties in Al7075/MgO composites: a review, Journal of Materials Science, 6, 58:664–684 2023 https://doi.org/10.1007/s10853-022-08003-z
  • Rana R. S., Rajesh Purohit and S.Das. (2012). Review of recent Studies in Al matrix composites, International Journal of Scientific & Engineering Research, Vol. 3, Iss. 6, 2012 1-16
  • Ravi Butola, Ranganath M.Singari, Ashwani Bandhu, R S Walia. (2017). Characteristics and Properties of Different Reinforcements in Hybrid Aluminium Composites: A Review, International Journal of Advanced Production and Industrial Engineering, IJAPIE-SI-MM 511 (2017) 71–80
  • Saif S. Irhayyim, Hashim Sh. Hammood and Anmar D. Mahdi. (2020). Mechanical and wear properties of hybrid aluminum matrix composite reinforced with graphite and nano MgO particles prepared by powder metallurgy technique, AIMS Materials Science, 7(1): 103–115. DOI: 10.3934/matersci.2020.1.103
  • Srivastave, V.C.; Ojha, S.N. (2005). Microstructure and electrical conductivity of Al–SiCp composites produced by spray forming process. Bull Mater Sci. 2005, 28, 125-130, https://doi.org/10.1007/BF02704231.
  • Suryanarayanan K, R. Praveen, S. Raghuraman. (2013). Silicon Carbide Reinforced Aluminium Metal Matrix Composites for Aerospace Applications: A Literature Review, International Journal of Innovative Research in Science, Engineering and Technology, Vol. 2, Iss 11, 2013 6336-6344.
  • Şenel M. C., M. Gürbüz, E. Koç. (2017). Fabrication and Characterization of SiC and Si3N4 Reinforced Aluminum Matrix Composites, Universal Journal of Materials Science, 5(4): 95-101, 2017 DOI: 10.13189/ujms.2017.050403
  • Taha, M.A.; Zawrah, M. F. (2017). Effect of nano ZrO2 on strengthening and electrical properties of Cu-matrix nanocomposits prepared by mechanical alloying. Ceram. Int. 2017, 43, 12698–12704, https://doi.org/10.1016/j.ceramint.2017.06.153.
  • Włodarczyk-Fligier A., Dobrzański L.A., M. Kremzer, M. Adamiak. (2008) Manufacturing of aluminium matrix composite materials reinforced by Al2O3 particles, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 27 Iss. 1 2008 99-102.
  • Zawrah, M. F.; Mostafa, H.; Taha, M. A. (2019). Effect of SiC content on microstructure, mechanical and electrical properties of sintered Al-20Si-xSiC nanocomposites fabricated by mechanical alloying. Mater. Res. Express, 2019, 6, 12501, https://doi.org/10.1088/2053-1591/ab534e.

The Effect of SiC and MgO Ceramic Reinforcements on the Mechanical Behavior and Electrical Properties of the Composite Structure in Al7075/SiC/MgO Hybrid Composites

Year 2023, Volume: 15 Issue: 3, 64 - 73, 31.12.2023
https://doi.org/10.29137/umagd.1321830

Abstract

Bu çalışmada, endüstriyel alanda çok yaygın olarak kullanılan Al7075 alaşımın iki farklı seramik ile birleştirilerek elde edilen yeni nesil alüminyum esaslı kompozitlerin bazı teknik özelliklerinin araştırılmıştır. Bu amaçla partikül halindeki SiC ve MgO seramikleri toz metalurjisi tekniği kullanılarak Al7075 matris malzemesi içerisine takviye edilerek üç farklı takviye oranında kompozit yapılar üretilmiştir. Elde edilen kompozit yapılar üzerinde; elektrik direnci ve iletkenliğini belirleyecek ölçümler ile eğilme ve basma dayanımı testleri gerçekleştirilmiştir. Aynı zamanda kompozit yapıların yoğunluk ve gözeneklilik miktarları belirlenmiş ve mikroyapıları dijital mikroskop ile incelenmiştir. Alüminyum kompozit yapı içerisindeki SiC/MgO miktarının artışıyla birlikte elektrik direnci artarak iletkenlik değeri azalmıştır. SiC/MgO takviye malzemelerinin etkisiyle kompozit yapıların yoğunluk değeri azalırken gözenek miktarları artış göstermiştir. Yapı içerisinde yer alan SiC ve MgO seramiklerinin etkisiyle sertlik değerleri yükselmiştir. Eğilme ve basma dayanımı değerleri önce yükselmiş daha sonra takviye oranlarının artmasıyla azalmaya başlamıştır. Kompozit yapı içerisindeki gözeneklilik oluşumunun mekanik davranışı olumsuz olarak etkilediği tespit edilmiştir. İkinci önemli faktörün ise yapı içerisinde yer alan seramik esaslı takviye partiküllerinin miktarı ve şeklinin olduğu değerlendirilmiştir. Çok yüksek elektriksel direnci olan SiC ve dielektrik özellikteki MgO ‘nun etkisiyle kompozit yapıların elektrik iletkenliği değerleri düşmüştür. Elektriksel dirençteki artış ve elektrik iletkenliğindeki azalma değerleri kompozit yapı içerisindeki seramik esaslı takviye partiküllerinin miktarıyla doğru orantılı olarak artmış ve azalmıştır.

References

  • Aneta Szewczyk-Nykiel. (2017). Microstructure and properties of sintered metal matrix composites reinforced with sic particles, Technical Transactions, 6/2017, 179-190 DOI: 10.4467/2353737XCT.17.098.6574
  • Anil Kumar Bodukuri, K. Eswaraiah, Katla Rajendar,V. Sampath. ( Fabrication of Al-SiC-B4C metal matrixcomposite by powder metallurgy techniqueand evaluating mechanical properties, Perspectives in Science, (2016) 8, 428-431 http://dx.doi.org/10.1016/j.pisc.2016.04.096
  • Asif Iqbal AKM, Dewan Muhammad Nuruzzaman. (2016). Effect of the Reinforcement on the Mechanical Properties of Aluminium Matrix Composite: A Review, International Journal of Applied Engineering Research, Vol 11, No 21 (2016) pp. 10408-10413
  • Aydın M., An Experimental Study of the Effects of Ceramic Composition on the Electrical and Thermal Properties of Al/SiC Composites, European Journal of Science and Technology No. 25, pp. 721-726, 2021, DOI: 10.31590/ejosat.943506)
  • Azim Gökçe, Fehim Fındık, Ali Osman Kurt (2017). Alüminyum ve Alaşımlarının Toz Metalurjisi İşlemleri, Mühendis ve Makine cilt 58, sayı 686, s. 21-47.
  • Balaji P., R. Arun, D. JegathPriyan, I. Madhan Ram, E. Manikandan. (2015). Comparative Study of Al 6061 Alloy with Al 6061 – Magnesium Oxide (MgO) Composite, International Journal of Scientific & Engineering Research, Vol 6, Iss 4, 2015 408-412
  • Chi Caoa, Xuezheng Zhanga, Tijun Chena, Yushi Chena. (2016). Effects of Processing Parameters on Microstructure and Mechanical Properties of Powder- Thixoforged SiCp/6061 Al Composite, Materials Research. 2016 0466 1-13 DOI: http://dx.doi.org/10.1590/1980-5373-MR-2016-0466
  • Cihad Nazık, Necmettin Tarakçıoğlu, Serdar Özkaya, Fatih Erdemır, and Aykut Çanakçı. (2016). Determination of Effect of B4C Content on Density and Tensile Strength of AA7075/ B4C Composite Produced via Powder Technology, International Journal of Materials Mechanics and Manufacturing, Vol. 4, No. 4, 2016 251-254 DOI: 10.18178/ijmmm.2016.4.4.266
  • Dewan Muhammad Nuruzzaman, Farah Fazira Binti Kamaruzaman, and Nasrah Binti Mohd Azmi. (2016). Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials, International Journal of Engineering Materials and Manufacture, (2016) 1(2) 59-64
  • Hashim, J., Looney, L., Hashmi, M.S.J. (2001). The Enhancement of Wettability of SiC particles in Cast Aluminium Matrix Composites, Journal of Materials Processing Technology, 119, 329-335.
  • Hossein Abdizadeh, Reza Ebrahimifard, Mohammad Amin Baghchesara. (2014). Investigation of microstructure and mechanical properties of nano MgO reinforced Al composites manufactured by stir casting and powder metallurgy methods: A comparative study, Composites: Part B, 56 (2014) 217–221 http://dx.doi.org/10.1016/j.compositesb.2013.08.023
  • Islak, S.; Kır, D.; Buytoz, S. (2014). Effect of sintering temperature on electrical and microstructure properties of hot pressed Cu-TiC composites. Sci Sintering, 2014, 46, 15-21, https://dx.doi.org/10.2298/sos1401015i.
  • John Joshua K., S.J. Vijay, D. Philip Selvaraj, P.Ramkumar. (2017). Influence of MgO particles on Microstructural and Mechanical Behaviour of AA7068 Metal Matrix Composites, Materials Science and Engineering, 247 (2017) 012011 doi:10.1088/1757-899X/247/1/012011
  • Kamrani S., R.Riedel and S.M. Seyed Reihan. (2015). Microstructural Evolution of Al Composite Powders Reinforced by Nano and Micrometric SiC Particles During Mechanical Milling, Int J Metall Mater Eng., 2015, 1: 105 http://dx.doi.org/10.15344/2455-2372/2015/105
  • Khalid Almadhoni and Sabah Khan. (2015). Evaluation of the Effective Thermal Properties of Aluminum Metal Matrix Composites Reinforced by Ceramic Particles, International Journal of Current Engineering and Technology, Vol.5, No.4 (Aug 2015) 2884-2897
  • Ma, K., Lavernia, E. J., & Schoenung, J. M. (2017). Particulate reinforced aluminum alloy matrix composites-a review on the effect of microconstituents. Rev. Adv. Mater. Sci, (2017), 48(2), 91-104.
  • Malliaris, A.; Turner, T. (1971). Influence of particle size on the electrical resistivity of compacted mixtures of polymeric and metallic powders. Appl. Phys. 1971, 42, 614–618
  • Mohammed A. T. , Rasha A. Y. , Medhat A. I. (2021). Evolution of the Physical, Mechanical and Electrical Properties of SiC-Reinforced Al 6061 Composites Prepared by Stir Cast Method, Biointerface Research in Applied Chemistry, Vol 11, Iss 2, 2021, 8946-8956. https://doi.org/10.33263/BRIAC112.89468956
  • Nuruzzaman D M, Kamaruzaman F F B. (2016). Processing and mechanical properties of aluminium-silicon carbide metal matrix composites, Materials Science and Engineering. 114 (2016) 012123 doi:10.1088/1757-899X/114/1/012123
  • Prem Sahu Shankar and Banchhor Raghwendra. (2017). Effect of different reinforcement on mechanical properties of aluminium metal matrix composites, Research Journal of Engineering Sciences, Vol. 6(7), 39-45, (2017)
  • Pul M. (2019). Effect of sintering on mechanical property of SiC/B4C reinforced aluminum, Mater. Res. Express, 6 (2019) 016541 https://doi.org/10.1088/2053-1591/aacee1
  • Pul M., Ü. Erdem, M. B. Turkoz, and G. Yildirim. (2023) The effect of sintering parameters and MgO ratio on structural properties in Al7075/MgO composites: a review, Journal of Materials Science, 6, 58:664–684 2023 https://doi.org/10.1007/s10853-022-08003-z
  • Rana R. S., Rajesh Purohit and S.Das. (2012). Review of recent Studies in Al matrix composites, International Journal of Scientific & Engineering Research, Vol. 3, Iss. 6, 2012 1-16
  • Ravi Butola, Ranganath M.Singari, Ashwani Bandhu, R S Walia. (2017). Characteristics and Properties of Different Reinforcements in Hybrid Aluminium Composites: A Review, International Journal of Advanced Production and Industrial Engineering, IJAPIE-SI-MM 511 (2017) 71–80
  • Saif S. Irhayyim, Hashim Sh. Hammood and Anmar D. Mahdi. (2020). Mechanical and wear properties of hybrid aluminum matrix composite reinforced with graphite and nano MgO particles prepared by powder metallurgy technique, AIMS Materials Science, 7(1): 103–115. DOI: 10.3934/matersci.2020.1.103
  • Srivastave, V.C.; Ojha, S.N. (2005). Microstructure and electrical conductivity of Al–SiCp composites produced by spray forming process. Bull Mater Sci. 2005, 28, 125-130, https://doi.org/10.1007/BF02704231.
  • Suryanarayanan K, R. Praveen, S. Raghuraman. (2013). Silicon Carbide Reinforced Aluminium Metal Matrix Composites for Aerospace Applications: A Literature Review, International Journal of Innovative Research in Science, Engineering and Technology, Vol. 2, Iss 11, 2013 6336-6344.
  • Şenel M. C., M. Gürbüz, E. Koç. (2017). Fabrication and Characterization of SiC and Si3N4 Reinforced Aluminum Matrix Composites, Universal Journal of Materials Science, 5(4): 95-101, 2017 DOI: 10.13189/ujms.2017.050403
  • Taha, M.A.; Zawrah, M. F. (2017). Effect of nano ZrO2 on strengthening and electrical properties of Cu-matrix nanocomposits prepared by mechanical alloying. Ceram. Int. 2017, 43, 12698–12704, https://doi.org/10.1016/j.ceramint.2017.06.153.
  • Włodarczyk-Fligier A., Dobrzański L.A., M. Kremzer, M. Adamiak. (2008) Manufacturing of aluminium matrix composite materials reinforced by Al2O3 particles, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 27 Iss. 1 2008 99-102.
  • Zawrah, M. F.; Mostafa, H.; Taha, M. A. (2019). Effect of SiC content on microstructure, mechanical and electrical properties of sintered Al-20Si-xSiC nanocomposites fabricated by mechanical alloying. Mater. Res. Express, 2019, 6, 12501, https://doi.org/10.1088/2053-1591/ab534e.
There are 31 citations in total.

Details

Primary Language English
Subjects Electrical Energy Transmission, Networks and Systems, Metals and Alloy Materials, Powder Metallurgy
Journal Section Articles
Authors

Mustafa Yasin Erten 0000-0002-5140-1213

Rustem Yilmazel 0000-0002-5564-4837

Ahmet Filazi 0000-0002-5190-0741

Muharrem Pul 0000-0002-0629-3516

Publication Date December 31, 2023
Submission Date July 2, 2023
Published in Issue Year 2023 Volume: 15 Issue: 3

Cite

APA Erten, M. Y., Yilmazel, R., Filazi, A., Pul, M. (2023). The Effect of SiC and MgO Ceramic Reinforcements on the Mechanical Behavior and Electrical Properties of the Composite Structure in Al7075/SiC/MgO Hybrid Composites. International Journal of Engineering Research and Development, 15(3), 64-73. https://doi.org/10.29137/umagd.1321830

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