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Grafit ilavesinin cam elyaf takviyeli kompozitlerin sürtünme katsayısı ve aşınma davranışları üzerine etkisi

Year 2024, Volume: 29 Issue: 1, 113 - 124, 22.04.2024
https://doi.org/10.17482/uumfd.1374861

Abstract

Dolgu malzemelerinin lif takviyeli epoksi matrisli kompozitlerde aşınma performansının arttırılması amacıyla kullanılması günümüzde oldukça sık uygulanan bir yöntemdir. Bu çalışmada grafit dolgusunun cam elyaf takviyeli kompozit yapıya dahil edilmesinin kompozitin tribolojik özellikleri üzerindeki etkisi araştırılmıştır. 3 farklı oranda grafit dolgusu kullanılarak el yatırma yöntemiyle üretilen kompozit malzemelerin farklı yük (7 N, 10 N, 15 N) ve kayma mesafelerinde (200 m, 400 m) aşınma davranışları dolgusuz kompozit ile karşılaştırılmıştır. Yükün, dolgu miktarının ve kayma mesafesinin sürtünme katsayısı ve aşınma oranı üzerindeki tartışılmıştır. Sonuçlar incelendiğinde, grafit dolgusunun aşınma hacmi ve sürtünme katsayısı üzerindeki belirgin etkileri açıkça görülmektedir. %12 grafit içeren kompozitte aşınma hacmi neredeyse %96 oranında azalmıştır; bu oran %4 grafit dolgusunda ise yaklaşık %93 civarında olmuştur. Grafit takviyesinin ve kuvvetin artmasıyla sürtünme katsayısı düşerken, kayma mesafesinin artmasıyla sürtünme katsayısı düşmüştür. Mikroyapısal analiz, dolgulu kompozitlerin dolgusuz kompozitlere göre daha az aşınma sergilediğini, yüzey gözenekliliğinin ve kraterlerin daha sığ olduğunu ortaya çıkarmıştır.

References

  • 1. Asi, O. (2010) An experimental study on the bearing strength behavior of Al2O3 particle filled glass fiber reinforced epoxy composites pinned joints, Composite Structures, 92(2), 354–363. https://doi.org/10.1016/j.compstruct.2009.08.014
  • 2. Kumar, S., Singh, K.K., and Ramkumar, J. (2020) Comparative study of the influence of graphene nanoplatelets filler on the mechanical and tribological behavior of glass fabric-reinforced epoxy composites, Polymer Composites, 41(12), 5403–5417. https://doi.org/10.1002/pc.25804
  • 3. Ramesh, B. N., and Suresha, B. (2014) Optimization of tribological parameters in abrasive wear mode of carbon-epoxy hybrid composites, Materials and Design, 59, 38–49. https://doi.org/10.1016/j.matdes.2014.02.023
  • 4. Çetkin, E., Demir, M. E., and Ergün, R. K. (2023). The effect of different fillers, loads, and sliding distance on adhesive wear in woven e-glass fabric composites. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 237(2), 418-429. https://doi.org/10.1177/09544089221136808
  • 5. Borrego, L. P., Costa, J. D. M., Ferreira, J. A. M., and Silva, H. (2014) Fatigue behaviour of glass fibre reinforced epoxy composites enhanced with nanoparticles, Composites Part B: Engineering, 62, 65– 72. https://doi.org/10.1016/j.compositesb.2014.02.016
  • 6. Fathy, A., Shaker, A., Hamid, M. A., and Megahed, A. A. (2017) The effects of nano-silica/nano-alumina on fatigue behavior of glass fiber-reinforced epoxy composites, Journal of Composite Materials, 51(12), 1667–1679. https://doi.org/10.1177/0021998316661870
  • 7. Suresha, B. M., Chandramohan, G., Kishore, Sampathkumaran, P., Seetharamu, S. (2008) Mechanical and Three-Body Abrasive Wear Behavior of SiC Filled Glass-Epoxy Composites, Polymers and Polymer Composites, 29(9), 1020-1025. https://doi.org/10.1002/pc.20576
  • 8. Akram, W., Chaturvedi, S.K., Ali, S.M. (2013) Comparative study of mechanical properties of e-glass/epoxy composite materials with Al2O3, CaCo3, SiO2 and PBO fillers, International Journal of Engineering Research & Technology, 2(7), 1029–1034.
  • 9. Zhang, X. R., Pei, X. Q., and Wang, Q. H. (2009) Friction and wear studies of polyimide composites filled with short carbon fibers and graphite and micro SiO2, Materials and Design, 30(10), 4414– 4420. https://doi.org/10.1016/j.matdes.2009.04.002
  • 10. Wang, Q., Zhang, X., and Pei, X. (2010) Study on the synergistic effect of carbon fiber and graphite and nanoparticle on the friction and wear behavior of polyimide composites. Materials and Design, 31(8), 3761–3768. https://doi.org/10.1016/j.matdes.2010.03.017
  • 11. Basavarajappa, S., and Ellangovan, S. (2012) Dry sliding wear characteristics of glass-epoxy composite filled with silicon carbide and graphite particles. Wear, 296(1–2), 491–496. https://doi.org/10.1016/j.wear.2012.08.001
  • 12. Basavarajappa, S., Ellangovan, S., and Arun, K. V. (2009). Studies on dry sliding wear behaviour of graphite filled glass–epoxy composites. Materials & Design, 30(7), 2670-2675. https://doi.org/10.1016/j.matdes.2008.10.013
  • 13. Shivamurthy, B., Bhat, K. U., and Anandhan, S. (2013). Mechanical and sliding wear properties of multi-layered laminates from glass fabric/graphite/epoxy composites. Materials & Design, 44, 136- 143. https://doi.org/10.1016/j.matdes.2012.07.059
  • 14. Alajmi, M., Alrashdan, K. R., Alsaeed, T., and Shalwan, A. (2020) Tribological characteristics of graphite epoxy composites using adhesive wear experiments, Journal of Materials Research and Technology, 9(6), 13671-13681. https://doi.org/10.1016/j.jmrt.2020.09.106
  • 15. Suresha, B., Chandramohan, G., Renukappa, N. M., and Siddaramaiah. (2007). Mechanical and tribological properties of glass–epoxy composites with and without graphite particulate filler. Journal of applied polymer science, 103(4), 2472-2480. https://doi.org/10.1002/app.25413
  • 16. Suresha, B., Ramesh, B. N., Subbaya, K. M., Ravi Kumar, B. N., and Chandramohan, G. (2010) Influence of graphite filler on two-body abrasive wear behaviour of carbon fabric reinforced epoxy composites. Materials and Design, 31(4), 1833–1841. https://doi.org/10.1016/j.matdes.2009.11.006
  • 17. Suresha, B., Seetharamu, S., & Kumaran, P. S. (2009). Investigations on the influence of graphite filler on dry sliding wear and abrasive wear behaviour of carbon fabric reinforced epoxy composites. Wear, 267(9-10), 1405-1414. https://doi.org/10.1016/j.wear.2009.01.026

THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES

Year 2024, Volume: 29 Issue: 1, 113 - 124, 22.04.2024
https://doi.org/10.17482/uumfd.1374861

Abstract

The use of fillers in fiber-reinforced epoxy matrix composites to enhance the wear performance of the composite is a widely employed method nowadays. In this study, the effect of incorporating graphite filler into a glass fiber-reinforced composite structure on the tribological properties of the composite was investigated. Composite materials produced using the hand lay-up method with three different levels of graphite filler were compared to unfilled composites in terms of wear behavior under different loads (7 N, 10 N, 15 N) and sliding distances (200 m, 400 m). The influence of load, filler content, and sliding distance on the friction coefficient and wear rate was discussed. When the results are examined, the significant effects of graphite filler on wear volume and friction coefficient are clearly observed. In the composite containing 12% graphite, the wear volume has decreased by almost 96%; this ratio has been around 93% for the composite with 4% graphite filler. As the reinforcement of graphite and force increase, the friction coefficient decreases, whereas with the increase in sliding distance, the friction coefficient declines. Microstructural analysis revealed that the filled composites exhibited less abrasion compared to the unfilled composites, and the surface porosity and craters were shallower.

References

  • 1. Asi, O. (2010) An experimental study on the bearing strength behavior of Al2O3 particle filled glass fiber reinforced epoxy composites pinned joints, Composite Structures, 92(2), 354–363. https://doi.org/10.1016/j.compstruct.2009.08.014
  • 2. Kumar, S., Singh, K.K., and Ramkumar, J. (2020) Comparative study of the influence of graphene nanoplatelets filler on the mechanical and tribological behavior of glass fabric-reinforced epoxy composites, Polymer Composites, 41(12), 5403–5417. https://doi.org/10.1002/pc.25804
  • 3. Ramesh, B. N., and Suresha, B. (2014) Optimization of tribological parameters in abrasive wear mode of carbon-epoxy hybrid composites, Materials and Design, 59, 38–49. https://doi.org/10.1016/j.matdes.2014.02.023
  • 4. Çetkin, E., Demir, M. E., and Ergün, R. K. (2023). The effect of different fillers, loads, and sliding distance on adhesive wear in woven e-glass fabric composites. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 237(2), 418-429. https://doi.org/10.1177/09544089221136808
  • 5. Borrego, L. P., Costa, J. D. M., Ferreira, J. A. M., and Silva, H. (2014) Fatigue behaviour of glass fibre reinforced epoxy composites enhanced with nanoparticles, Composites Part B: Engineering, 62, 65– 72. https://doi.org/10.1016/j.compositesb.2014.02.016
  • 6. Fathy, A., Shaker, A., Hamid, M. A., and Megahed, A. A. (2017) The effects of nano-silica/nano-alumina on fatigue behavior of glass fiber-reinforced epoxy composites, Journal of Composite Materials, 51(12), 1667–1679. https://doi.org/10.1177/0021998316661870
  • 7. Suresha, B. M., Chandramohan, G., Kishore, Sampathkumaran, P., Seetharamu, S. (2008) Mechanical and Three-Body Abrasive Wear Behavior of SiC Filled Glass-Epoxy Composites, Polymers and Polymer Composites, 29(9), 1020-1025. https://doi.org/10.1002/pc.20576
  • 8. Akram, W., Chaturvedi, S.K., Ali, S.M. (2013) Comparative study of mechanical properties of e-glass/epoxy composite materials with Al2O3, CaCo3, SiO2 and PBO fillers, International Journal of Engineering Research & Technology, 2(7), 1029–1034.
  • 9. Zhang, X. R., Pei, X. Q., and Wang, Q. H. (2009) Friction and wear studies of polyimide composites filled with short carbon fibers and graphite and micro SiO2, Materials and Design, 30(10), 4414– 4420. https://doi.org/10.1016/j.matdes.2009.04.002
  • 10. Wang, Q., Zhang, X., and Pei, X. (2010) Study on the synergistic effect of carbon fiber and graphite and nanoparticle on the friction and wear behavior of polyimide composites. Materials and Design, 31(8), 3761–3768. https://doi.org/10.1016/j.matdes.2010.03.017
  • 11. Basavarajappa, S., and Ellangovan, S. (2012) Dry sliding wear characteristics of glass-epoxy composite filled with silicon carbide and graphite particles. Wear, 296(1–2), 491–496. https://doi.org/10.1016/j.wear.2012.08.001
  • 12. Basavarajappa, S., Ellangovan, S., and Arun, K. V. (2009). Studies on dry sliding wear behaviour of graphite filled glass–epoxy composites. Materials & Design, 30(7), 2670-2675. https://doi.org/10.1016/j.matdes.2008.10.013
  • 13. Shivamurthy, B., Bhat, K. U., and Anandhan, S. (2013). Mechanical and sliding wear properties of multi-layered laminates from glass fabric/graphite/epoxy composites. Materials & Design, 44, 136- 143. https://doi.org/10.1016/j.matdes.2012.07.059
  • 14. Alajmi, M., Alrashdan, K. R., Alsaeed, T., and Shalwan, A. (2020) Tribological characteristics of graphite epoxy composites using adhesive wear experiments, Journal of Materials Research and Technology, 9(6), 13671-13681. https://doi.org/10.1016/j.jmrt.2020.09.106
  • 15. Suresha, B., Chandramohan, G., Renukappa, N. M., and Siddaramaiah. (2007). Mechanical and tribological properties of glass–epoxy composites with and without graphite particulate filler. Journal of applied polymer science, 103(4), 2472-2480. https://doi.org/10.1002/app.25413
  • 16. Suresha, B., Ramesh, B. N., Subbaya, K. M., Ravi Kumar, B. N., and Chandramohan, G. (2010) Influence of graphite filler on two-body abrasive wear behaviour of carbon fabric reinforced epoxy composites. Materials and Design, 31(4), 1833–1841. https://doi.org/10.1016/j.matdes.2009.11.006
  • 17. Suresha, B., Seetharamu, S., & Kumaran, P. S. (2009). Investigations on the influence of graphite filler on dry sliding wear and abrasive wear behaviour of carbon fabric reinforced epoxy composites. Wear, 267(9-10), 1405-1414. https://doi.org/10.1016/j.wear.2009.01.026
There are 17 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering (Other)
Journal Section Research Articles
Authors

Mehmet Emin Demir 0000-0001-9630-6378

Early Pub Date March 28, 2024
Publication Date April 22, 2024
Submission Date October 12, 2023
Acceptance Date March 8, 2024
Published in Issue Year 2024 Volume: 29 Issue: 1

Cite

APA Demir, M. E. (2024). THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, 29(1), 113-124. https://doi.org/10.17482/uumfd.1374861
AMA Demir ME. THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES. UUJFE. April 2024;29(1):113-124. doi:10.17482/uumfd.1374861
Chicago Demir, Mehmet Emin. “THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES”. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 29, no. 1 (April 2024): 113-24. https://doi.org/10.17482/uumfd.1374861.
EndNote Demir ME (April 1, 2024) THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 29 1 113–124.
IEEE M. E. Demir, “THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES”, UUJFE, vol. 29, no. 1, pp. 113–124, 2024, doi: 10.17482/uumfd.1374861.
ISNAD Demir, Mehmet Emin. “THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES”. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 29/1 (April 2024), 113-124. https://doi.org/10.17482/uumfd.1374861.
JAMA Demir ME. THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES. UUJFE. 2024;29:113–124.
MLA Demir, Mehmet Emin. “THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES”. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, vol. 29, no. 1, 2024, pp. 113-24, doi:10.17482/uumfd.1374861.
Vancouver Demir ME. THE EFFECT OF GRAPHITE ADDITION ON THE FRICTION COEFFICIENT AND WEAR BEHAVIOR OF GLASS FIBER REINFORCED COMPOSITES. UUJFE. 2024;29(1):113-24.

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