Araştırma Makalesi
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Yıl 2024, Cilt: 11 Sayı: 2, 160 - 168, 07.07.2024
https://doi.org/10.31202/ecjse.1366208

Öz

Kaynakça

  • [1] M. Çakır and B. Berberoğlu. Investigation of changes in mechanical properties of e-glass fiber reinforced epoxy matrix composite materials with increase of fiber ratios. El-Cezerî Journal of Science and Engineering, 5(3):734–740, 2018.
  • [2] P. Kulkarni, A. Dhoble, and P. Padole. A review of research and recent trends in analysis of composite plates. Sadhana - Acad Proc Eng Sci, 43:1–20, 2018.
  • [3] L.M.P. Durão, D.J.S. Gonçalves, J.M.R.S. Tavares, V.H.C. De Albuquerque, and A.T. Marques. Comparative analysis of drills for composite laminates. J. Compos. Mater., 46:1649–1659, 2012.
  • [4] A.M. Abraõ, J.C.C. Rubio, P.E. Faria, and J.P. Davim. The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite. Mater. Des., 29:508–513, 2008.
  • [5] I. El-Sonbaty, U.A. Khashaba, and T. Machaly. Factors affecting the machinability of gfr/epoxy composites. Compos. Struct., 63:329–338, 2004.
  • [6] I.P.T. Rajakumar, P. Hariharan, and I. Srikanth. A study on monitoring the drilling of polymeric nanocomposite laminates using acoustic emission. J Compos Mater., 47:1773–1784, 2008.
  • [7] K. Palanikumar, B. Latha, V.S. Senthilkumar, and J.P. Davim. Analysis on drilling of glass fiber-reinforced polymer (gfrp) composites using grey relational analysis. Mater. Manuf. Process., 27:297–305, 2012.
  • [8] K. Debnath, M. Sisodia, and A. Kumar. Damage-free hole making in fiber-reinforced composites: An innovative tool design approach. Mater. Manuf. Process., 31:1400–1408, 2016.
  • [9] C.L. Tan, A.I. Azmi, and N. Muhammad. Delamination and surface roughness analyses in drilling hybrid carbon/glass composite. Mater. Manuf. Process., 31:1366–1376, 2016.
  • [10] J.P. Davim, P. Reis, and C.C. António. Drilling fiber reinforced plastics (frps) manufactured by hand lay-up: Influence of matrix (viapal vhp 9731 and atlac 382-05). J. Mater. Process.Techno., 155(156):1828–1833, 2004.
  • [11] H.M. Ali, A. Iqbal, and L. Liang. A comparative study on the use of drilling and milling processes in hole making of gfrp composite. Sadhana - Acad Proc Eng Sci, 38:743–760, 2013.
  • [12] E. Capello. Workpiece damping and its effect on delamination damage in drilling thin composite laminates. J. Mater. Process. Technol., 148:186–195, 2004.
  • [13] N.S. Mohan, S.M. Kulkarni, and A. Ramachandra. Delamination analysis in drilling process of glass fiber reinforced plastic (gfrp) composite materials. J. Mater. Process. Techno., 186:265–271, 2007.
  • [14] B. Latha and V.S. Senthilkumar. Fuzzy rule based modeling of drilling parameters for delamination in drilling gfrp composites. J. Reinf. Plast. Compos., 28:951–964, 2009.
  • [15] C. Li and T.W. Chou. Elastic moduli of multi-walled carbon nanotubes and the effect of van der waals forces. Compos. Sci. Technol., 63:1517–1524, 2003.
  • [16] F. Durmuş, M. Ekrem, and G. Önal. Mechanical properties of mwcnt reinforced polyvinyl alcohol nanofiber mats by electrospinning method. El- Cezerî Journal of Science and Engineering, 4(2):146–155, 2017.
  • [17] N. Li, Y. Li, J. Zhou, Y. He, and X. Hao. Drilling delamination and thermal damage of carbon nanotube/carbon fiber reinforced epoxy composites processed by microwave curing. J. Int. J. Mach. Tools Manuf., 97:11–17, 2015.
  • [18] H.B. Kaybal, A. Ünüvar, M. Koyunbakan, and A. Avcı. A novelty optimization approach for drilling of cfrp nanocomposite laminates. The International Journal of Advanced Manufacturing Technology, 100:2995–3012, 2019.
  • [19] H.B. Kaybal, A. Ünüvar, Y. Kaynak, and A. Avcı. Evaluation of boron nitride nanoparticles on delamination in drilling carbon fiber epoxy nanocomposite materials. Journal of Composite Materials, 54:1–13, 2019.
  • [20] M. Mahmoodi, M.G. Mostofa, M. Jun, and S.S. Park. Characterization and micromilling of flow induced aligned carbon nanotube nanocomposites. J Micro Nano-Manuf, 1:Article 011009, 2013.
  • [21] B. Le, A. Kernin, J. Khaliq, G. Fu, D. Huo, E. Bilotti, H. Zhang, and I. Shyha. Micro-end-milling of carbon nanotube reinforced epoxy nanocomposites manufactured using three roll mill technique. J Manuf Process, 70:307–320, 2021.
  • [22] P. K. Kharwar and R. K. Verma. Nature instigated grey wolf algorithm for parametric optimization during machining (milling) of polymer nanocomposites. Journal of Thermoplastic Composite Materials, 36(2):1–23, 2021.
  • [23] Y. H. Çelik, E. Kilickap, and N. Koçyiğit. Evaluation of drilling performances of nanocomposites reinforced with graphene and graphene oxide. Int J Adv Manuf Techno, 100:2371–2385, 2019.
  • [24] J. Kumar and R.K. Verma. A novel methodology of combined compromise solution and principal component analysis (cocoso-pca) for machinability investigation of graphene nanocomposites. CIRP J Manuf Sci Technol, 33:143–157, 2021.
  • [25] J. Kumar, R.K. Verma, and K. Debnath. A new approach to control the delamination and thrust force during drilling of polymer nanocomposites reinforced by graphene oxide/carbon fiber. Compos Struct, 253:1–15, 2020.
  • [26] M. Baraheni, A. Tabatabaeian, S. Amini, and A.R. Ghasemi. Parametric analysis of delamination in gfrp composite profiles by performing rotary ultrasonic drilling approach: experimental and statistical study. Compos Part B Eng, 172:612–620, 2019.
  • [27] H. Heidary, N.Z. Karimi, and G. Minak. Investigation on delamination and flexural properties in drilling of carbon nanotube/polymer composites. Compos Struct, 201:112–120, 2019.
  • [28] N. Li, Y. Lin, J. Zhou, Y. He, and X. Hao. Drilling delamination and thermal damage of carbon nanotube/carbon fiber reinforced epoxy composites processed by microwave curing. Int J Mach Tool Manuf, 97:11–17, 2015.
  • [29] F. Inam, D.W.Y. Wong, M. Kuwata, and T. Peijs. Multi-scale hybrid micro-nanocomposites based on carbon nanotubes and carbon fibers. Journal of Nanomaterials, 2010:1–1–2, 2010.
  • [30] V.C.S. Chandrasekaran, S.G. Advani, and M.H. Santare. Role of processing on interlaminar shear strength enhancement of epoxy/glass fiber/multi-walled carbon nanotube hybrid composites. Carbon N. Y, 48:3692–3699, 2010.
  • [31] K.A. Wepasnick, B.A. Smith, K.E. Schrote, H.K. Wilson, S.R. Diegelmann, and D.H. Fairbrother. Surface and structural characterization of multi-walled carbon nanotubes following different oxidative treatments. Carbon N. Y, 49:24–36, 2010.
  • [32] M. Sánchez, M. Campo, and A. Ureña. Effect of the carbon nanotube functionalization on flexural properties of multi-scale carbon fiber/epoxy composites manufactured by varim. Composites Part B, 45:1613–1619, 2010.
  • [33] R. Piquet, B. Ferret, F. Lachaud, and P. Swider. Experimental analysis of drilling damage in thin carbon/epoxy plate using special drills. Compos Part A-Appl, 31:1107–1115, 2000.
  • [34] C.C. Tsao and H. Hocheng. Parametric study on thrust force of core drill. J Mater Process Tech, 192:37–40, 2007.
  • [35] E. Kilickap. Determination of optimum parameters on delamination in drilling of gfrp composites by taguchi method. Indian Journal of Engineering & Materials Sciences, 17:265–274, 2010.
  • [36] J.L. Rosa, A. Robin, M.B. Silva, C.A. Baldan, and M.P. Peres. Electrodeposition of copper on titanium wires: Taguchi experimental design approach. J Mater Process Tech, 209(3):1181–1188, 2009.
  • [37] T.N. Valarmathi, K. Palanikumar, and B. Latha. Measurement and analysis of thrust force in drilling of particle board (pb) composite panels. Measurement, 46:1220–1230, 2013.
  • [38] D. Kumar and K. Singh. Investigation of delamination and surface quality of machined holes in drilling of multiwalled carbon nanotube doped epoxy/carbon fiber reinforced polymer nanocomposite. J Mater Design Appl, 233:647–663, 2019.
  • [39] M. Soleymani Yazdi, M. Razfar, and M. Asadnia. Modelling of the thrust force of the drilling operation on pa6–nanoclay nanocomposites using particle swarm optimization. J Eng Manufact, 225:1757–1771, 2007.
  • [40] I.P.T. Rajakumar, P. Hariharan, and I. Srikanth. A study on monitoring the drilling of polymeric nanocomposite laminates using acoustic emission. J Compos Mater, 47:1773–1784, 2013.
  • [41] V. Eskizeybek, A. Avci, and A. Gülce. The mode i interlaminar fracture toughness of chemically carbon nanotube grafted glass fabric/epoxy multi-scale composite structures. Compos Part A, 63:94–102, 2014.
  • [42] F.H. Gojny, M.H.G. Wichmann, B. Fiedler, and K. Schulte. Influence of different carbon nanotubes on the mechanical properties of epoxy matrix composites – a comparative study. Compos Sci Technol, 65:2300–2313, 2005.
  • [43] F. Yildirim, M. Aydin, and A. Avci. Improved mechanical performance of three-dimensional woven glass/epoxy spacer composites with carbon nanotubes. J Reinf Plast Compos, 40:533–549, 2021.

Experimental Investigations on the Drilling Performance of Carbon Nanotubes Reinforced Glass/Epoxy Multi-scale Composites

Yıl 2024, Cilt: 11 Sayı: 2, 160 - 168, 07.07.2024
https://doi.org/10.31202/ecjse.1366208

Öz

By adding carbon nanotubes to fiber-reinforced composites, materials engineers can increase the composite's mechanical performance and add additional functional properties. At the same time, this strategy increases the costs of such new-generation composites. Fiber-reinforced laminates are susceptible to damage during machining, which may cause high-cost wastes. Therefore, the machinability of new-generation multi-scale composites with minimum damage becomes a vital processing issue to prevent high-cost waste. This work investigates the effects of carbon nanotubes (CNTs) on the drilling performance and hole quality of glass/epoxy multi-scale composites. For this, CNTs added glass/epoxy composite laminates were drilled with high-speed steel drills under dry conditions. Cutting speed and feed rate were parametrically optimized, considering the deformation factor, delamination, and thrust force. The change in thrust force was recorded in situ, and deformation factors were calculated using image processing techniques. Moreover, the damage assessment of drilled holes was carried out with scanning electron microscope analysis to reveal the drilling-induced micro-scale damages. The addition of CNTs within the epoxy matrix increased thrust forces; however, lower delamination failures around exit sides were observed for multi-scale composites. Taguchi method and analysis of variance were utilized to explore the contributions of drilling parameters and material type on the thrust force and deformation factor. Feed rate and material type were major factors affecting the deformation factor.

Etik Beyan

The authors declare that they have no competing interests.

Teşekkür

The authors thank Selcuk University Mechanical Engineering Department for their valuable support.

Kaynakça

  • [1] M. Çakır and B. Berberoğlu. Investigation of changes in mechanical properties of e-glass fiber reinforced epoxy matrix composite materials with increase of fiber ratios. El-Cezerî Journal of Science and Engineering, 5(3):734–740, 2018.
  • [2] P. Kulkarni, A. Dhoble, and P. Padole. A review of research and recent trends in analysis of composite plates. Sadhana - Acad Proc Eng Sci, 43:1–20, 2018.
  • [3] L.M.P. Durão, D.J.S. Gonçalves, J.M.R.S. Tavares, V.H.C. De Albuquerque, and A.T. Marques. Comparative analysis of drills for composite laminates. J. Compos. Mater., 46:1649–1659, 2012.
  • [4] A.M. Abraõ, J.C.C. Rubio, P.E. Faria, and J.P. Davim. The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite. Mater. Des., 29:508–513, 2008.
  • [5] I. El-Sonbaty, U.A. Khashaba, and T. Machaly. Factors affecting the machinability of gfr/epoxy composites. Compos. Struct., 63:329–338, 2004.
  • [6] I.P.T. Rajakumar, P. Hariharan, and I. Srikanth. A study on monitoring the drilling of polymeric nanocomposite laminates using acoustic emission. J Compos Mater., 47:1773–1784, 2008.
  • [7] K. Palanikumar, B. Latha, V.S. Senthilkumar, and J.P. Davim. Analysis on drilling of glass fiber-reinforced polymer (gfrp) composites using grey relational analysis. Mater. Manuf. Process., 27:297–305, 2012.
  • [8] K. Debnath, M. Sisodia, and A. Kumar. Damage-free hole making in fiber-reinforced composites: An innovative tool design approach. Mater. Manuf. Process., 31:1400–1408, 2016.
  • [9] C.L. Tan, A.I. Azmi, and N. Muhammad. Delamination and surface roughness analyses in drilling hybrid carbon/glass composite. Mater. Manuf. Process., 31:1366–1376, 2016.
  • [10] J.P. Davim, P. Reis, and C.C. António. Drilling fiber reinforced plastics (frps) manufactured by hand lay-up: Influence of matrix (viapal vhp 9731 and atlac 382-05). J. Mater. Process.Techno., 155(156):1828–1833, 2004.
  • [11] H.M. Ali, A. Iqbal, and L. Liang. A comparative study on the use of drilling and milling processes in hole making of gfrp composite. Sadhana - Acad Proc Eng Sci, 38:743–760, 2013.
  • [12] E. Capello. Workpiece damping and its effect on delamination damage in drilling thin composite laminates. J. Mater. Process. Technol., 148:186–195, 2004.
  • [13] N.S. Mohan, S.M. Kulkarni, and A. Ramachandra. Delamination analysis in drilling process of glass fiber reinforced plastic (gfrp) composite materials. J. Mater. Process. Techno., 186:265–271, 2007.
  • [14] B. Latha and V.S. Senthilkumar. Fuzzy rule based modeling of drilling parameters for delamination in drilling gfrp composites. J. Reinf. Plast. Compos., 28:951–964, 2009.
  • [15] C. Li and T.W. Chou. Elastic moduli of multi-walled carbon nanotubes and the effect of van der waals forces. Compos. Sci. Technol., 63:1517–1524, 2003.
  • [16] F. Durmuş, M. Ekrem, and G. Önal. Mechanical properties of mwcnt reinforced polyvinyl alcohol nanofiber mats by electrospinning method. El- Cezerî Journal of Science and Engineering, 4(2):146–155, 2017.
  • [17] N. Li, Y. Li, J. Zhou, Y. He, and X. Hao. Drilling delamination and thermal damage of carbon nanotube/carbon fiber reinforced epoxy composites processed by microwave curing. J. Int. J. Mach. Tools Manuf., 97:11–17, 2015.
  • [18] H.B. Kaybal, A. Ünüvar, M. Koyunbakan, and A. Avcı. A novelty optimization approach for drilling of cfrp nanocomposite laminates. The International Journal of Advanced Manufacturing Technology, 100:2995–3012, 2019.
  • [19] H.B. Kaybal, A. Ünüvar, Y. Kaynak, and A. Avcı. Evaluation of boron nitride nanoparticles on delamination in drilling carbon fiber epoxy nanocomposite materials. Journal of Composite Materials, 54:1–13, 2019.
  • [20] M. Mahmoodi, M.G. Mostofa, M. Jun, and S.S. Park. Characterization and micromilling of flow induced aligned carbon nanotube nanocomposites. J Micro Nano-Manuf, 1:Article 011009, 2013.
  • [21] B. Le, A. Kernin, J. Khaliq, G. Fu, D. Huo, E. Bilotti, H. Zhang, and I. Shyha. Micro-end-milling of carbon nanotube reinforced epoxy nanocomposites manufactured using three roll mill technique. J Manuf Process, 70:307–320, 2021.
  • [22] P. K. Kharwar and R. K. Verma. Nature instigated grey wolf algorithm for parametric optimization during machining (milling) of polymer nanocomposites. Journal of Thermoplastic Composite Materials, 36(2):1–23, 2021.
  • [23] Y. H. Çelik, E. Kilickap, and N. Koçyiğit. Evaluation of drilling performances of nanocomposites reinforced with graphene and graphene oxide. Int J Adv Manuf Techno, 100:2371–2385, 2019.
  • [24] J. Kumar and R.K. Verma. A novel methodology of combined compromise solution and principal component analysis (cocoso-pca) for machinability investigation of graphene nanocomposites. CIRP J Manuf Sci Technol, 33:143–157, 2021.
  • [25] J. Kumar, R.K. Verma, and K. Debnath. A new approach to control the delamination and thrust force during drilling of polymer nanocomposites reinforced by graphene oxide/carbon fiber. Compos Struct, 253:1–15, 2020.
  • [26] M. Baraheni, A. Tabatabaeian, S. Amini, and A.R. Ghasemi. Parametric analysis of delamination in gfrp composite profiles by performing rotary ultrasonic drilling approach: experimental and statistical study. Compos Part B Eng, 172:612–620, 2019.
  • [27] H. Heidary, N.Z. Karimi, and G. Minak. Investigation on delamination and flexural properties in drilling of carbon nanotube/polymer composites. Compos Struct, 201:112–120, 2019.
  • [28] N. Li, Y. Lin, J. Zhou, Y. He, and X. Hao. Drilling delamination and thermal damage of carbon nanotube/carbon fiber reinforced epoxy composites processed by microwave curing. Int J Mach Tool Manuf, 97:11–17, 2015.
  • [29] F. Inam, D.W.Y. Wong, M. Kuwata, and T. Peijs. Multi-scale hybrid micro-nanocomposites based on carbon nanotubes and carbon fibers. Journal of Nanomaterials, 2010:1–1–2, 2010.
  • [30] V.C.S. Chandrasekaran, S.G. Advani, and M.H. Santare. Role of processing on interlaminar shear strength enhancement of epoxy/glass fiber/multi-walled carbon nanotube hybrid composites. Carbon N. Y, 48:3692–3699, 2010.
  • [31] K.A. Wepasnick, B.A. Smith, K.E. Schrote, H.K. Wilson, S.R. Diegelmann, and D.H. Fairbrother. Surface and structural characterization of multi-walled carbon nanotubes following different oxidative treatments. Carbon N. Y, 49:24–36, 2010.
  • [32] M. Sánchez, M. Campo, and A. Ureña. Effect of the carbon nanotube functionalization on flexural properties of multi-scale carbon fiber/epoxy composites manufactured by varim. Composites Part B, 45:1613–1619, 2010.
  • [33] R. Piquet, B. Ferret, F. Lachaud, and P. Swider. Experimental analysis of drilling damage in thin carbon/epoxy plate using special drills. Compos Part A-Appl, 31:1107–1115, 2000.
  • [34] C.C. Tsao and H. Hocheng. Parametric study on thrust force of core drill. J Mater Process Tech, 192:37–40, 2007.
  • [35] E. Kilickap. Determination of optimum parameters on delamination in drilling of gfrp composites by taguchi method. Indian Journal of Engineering & Materials Sciences, 17:265–274, 2010.
  • [36] J.L. Rosa, A. Robin, M.B. Silva, C.A. Baldan, and M.P. Peres. Electrodeposition of copper on titanium wires: Taguchi experimental design approach. J Mater Process Tech, 209(3):1181–1188, 2009.
  • [37] T.N. Valarmathi, K. Palanikumar, and B. Latha. Measurement and analysis of thrust force in drilling of particle board (pb) composite panels. Measurement, 46:1220–1230, 2013.
  • [38] D. Kumar and K. Singh. Investigation of delamination and surface quality of machined holes in drilling of multiwalled carbon nanotube doped epoxy/carbon fiber reinforced polymer nanocomposite. J Mater Design Appl, 233:647–663, 2019.
  • [39] M. Soleymani Yazdi, M. Razfar, and M. Asadnia. Modelling of the thrust force of the drilling operation on pa6–nanoclay nanocomposites using particle swarm optimization. J Eng Manufact, 225:1757–1771, 2007.
  • [40] I.P.T. Rajakumar, P. Hariharan, and I. Srikanth. A study on monitoring the drilling of polymeric nanocomposite laminates using acoustic emission. J Compos Mater, 47:1773–1784, 2013.
  • [41] V. Eskizeybek, A. Avci, and A. Gülce. The mode i interlaminar fracture toughness of chemically carbon nanotube grafted glass fabric/epoxy multi-scale composite structures. Compos Part A, 63:94–102, 2014.
  • [42] F.H. Gojny, M.H.G. Wichmann, B. Fiedler, and K. Schulte. Influence of different carbon nanotubes on the mechanical properties of epoxy matrix composites – a comparative study. Compos Sci Technol, 65:2300–2313, 2005.
  • [43] F. Yildirim, M. Aydin, and A. Avci. Improved mechanical performance of three-dimensional woven glass/epoxy spacer composites with carbon nanotubes. J Reinf Plast Compos, 40:533–549, 2021.
Toplam 43 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik Uygulaması
Bölüm Research Articles
Yazarlar

Murat Koyunbakan 0000-0003-2135-9648

Volkan Eskizeybek 0000-0002-5373-0379

Ali Ünüvar 0000-0001-7285-1531

Ahmet Avcı 0000-0002-1946-6260

Yayımlanma Tarihi 7 Temmuz 2024
Gönderilme Tarihi 25 Eylül 2023
Kabul Tarihi 19 Şubat 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 11 Sayı: 2

Kaynak Göster

IEEE M. Koyunbakan, V. Eskizeybek, A. Ünüvar, ve A. Avcı, “Experimental Investigations on the Drilling Performance of Carbon Nanotubes Reinforced Glass/Epoxy Multi-scale Composites”, ECJSE, c. 11, sy. 2, ss. 160–168, 2024, doi: 10.31202/ecjse.1366208.