Optimization of process parameters of medium carbon steel joints joined by MIG welding using Taguchi method

Yıl 2022, Cilt: 6 Sayı: 1, 17 - 26, 20.03.2022

Mehmet Şükrü Adin , Bahattin İşcan

https://doi.org/10.26701/ems.989945

Cited By: 39

Öz

In this study, related to getting better obtain to the mechanical properties of medium carbon steel joints joined by MIG welding method using the Taguchi method welding groove were optimized. Grove angle (60ᵒ, 75ᵒ and 90ᵒ), current (100 A, 110 A and 120 A) and voltage (25 V, 30 V and 35 V) were used as welding parameters. The results showed that the highest tensile strength as 597.963 MPa was obtained at groove angle 90ᵒ, current 120 A and voltage 30 V, the lowest tensile strength was obtained as 395.125 MPa. The highest elongation as 11.551% was obtained at groove angle 90ᵒ, current 120 A and voltage 30 V, the lowest elongation was obtained as 8.354%. In addition, it was observed that the changes in current and voltage values significantly affect the tensile strength and elongation values of the joints. According to ANOVA analyses, the most effective parameter on average tensile strength and elongation were determined to be groove angle (62.75% and 75.58%, respectively). Based on S/N ratios, the optimal parameters for average tensile strength and elongation were determined A3B3C2 factors.

Anahtar Kelimeler

Optimization, Taguchi method, ANOVA, MIG welding, Tensile test, AISI 1040

Kaynakça

• [1] Kah, P., Suoranta, R., Martikainen, J., (2013). Advanced gas metal arc welding processes. The International Journal of Advanced Manufacturing Technology, vol. 67, no. 1, pp. 655-674.
• [2] Kalpakjian, S., Schmid, S.R., (2013). Manufacturing Engineering and Technology, Seventh ed. Pearson Prentice-Hall, Hoboken, NJ, USA.
• [3] MillerWelds, (2014). Welding Process Training Series: Introduction to Welding. Miller Electric Mfg. Co., Appleton, Wisconsin, USA.
• [4] Ramarao, M., King, M.F.L., Sivakumar, A., Manikandan, V., Vijayakumar, M., Subbiah, R., (2021). Optimizing GMAW parameters to achieve high impact strength of the dissimilar weld joints using Taguchi approach. Materials Today: Proceedings, pp. 1-6.
• [5] Cary, H.B., Helzer, S.C., (2005). Modern welding technology, 6th ed. Pearson Prentice-Hall, Upper Saddle River, New Jersey, Ohio, USA.
• [6] Kou, S., (2003). Welding metallurgy 2nd edition ed. A John Wiley & Sons Inc., New Jersey, USA.
• [7] Althouse, A.D., Turnquist, C.H., Bowditch, W.A., Bowditch, K.E., Bowditch, M.A., (2020). Modern welding, 12th ed. The Goodheart-Wilcox Company, Inc.
• [8] Jeffus, L., (2020). Welding: principles and applications, 9th ed. Cengage, 200 Pier 4 Boulevard Boston, MA, USA.
• [9] Kishore, K., Krishna, P.G., Veladri, K., Ali, S.Q., (2010). Analysis of defects in gas shielded arc welding of AISI1040 steel using Taguchi method. ARPN Journal of Engineering and Applied Sciences, vol. 5, no. 1, pp. 37-41.
• [10] Patel, R.B.P.D.B., Patel, T.M., (2013). A Review on Experimental Investigation of GMAW for AISI 1045 by using Taguchi Method. International Journal for Scientific Research & Development, vol. 1, pp. 1679-1682.
• [11] Wang, D., Yao, D., Gao, Z., Wang, Q., Zhang, Z., Li, X., (2021). Fatigue mechanism of medium-carbon steel welded joint: Competitive impacts of various defects. International Journal of Fatigue, p. 106363.
• [12] Pal, A., (2015). MIG welding parametric optimisation using taguchi's orthogonal array and analysis of variance. International Journal of Research Review in Engineering Science & technology vol. 4, no. 1, pp. 211-217.
• [13] Utkarsh, S., Neel, P., Mahajan, M.T., Jignesh, P., Prajapati, R., (2014). Experimental investigation of MIG welding for ST-37 using design of experiment. International Journal of Scientific and Research Publications, vol. 4, no. 5, pp. 402-405.
• [14] Narwadkar, A., Bhosle, S., (2016). Optimization of MIG welding parameters to control the angular distortion in Fe410WA steel. Materials and Manufacturing Processes, vol. 31, no. 16, pp. 2158-2164.
• [15] Sankar, B.V., Lawrence, I.D., Jayabal, S., (2018). Experimental study and analysis of weld parameters by GRA on MIG welding. Materials Today: Proceedings, vol. 5, no. 6, pp. 14309-14316.
• [16] Kumar, P., Roy, B., (2013). Parameters Optimization for Gas Metal Arc Welding of Austenitic Stainless Steel (AISI 304) & Low Carbon Steel using Taguchi's Technique. International Journal of Engineering and Management Research (IJEMR), vol. 3, no. 4, pp. 18-22.
• [17] Moghaddam, M.A., Golmezergi, R., Kolahan, F., (2016). Multi-variable measurements and optimization of GMAW parameters for API-X42 steel alloy using a hybrid BPNN–PSO approach. Measurement, vol. 92, pp. 279-287.
• [18] Arya, D.M., Chaturvedi, V., Vimal, J., (2013). Application of signal to noise ratio methodology for optimization of MIG welding process parameters. International Journal of Engineering Research and Applications, vol. 3, no. 4, pp. 1904-1910.
• [19] Patil, S., Waghmare, C., (2013). Optimization of MIG welding parameters for improving strength of welded joints. International Journal of Advanced Engineering Research and Studies, pp. 14-16.
• [20] Mishra, B., Panda, R., Mohanta, D., (2014). Metal Inert Gas (MIG) welding parameters optimization. International Journal of Multidisciplinary and Current Research, vol. 2, no. 1, pp. 637-639.
• [21] Liu, Q., Tian, Y., Zhai, J., Tian, L., Chen, L., Chen, L., (2020). Prediction of Surface Wrinkle Defect of Welding Wire Steel ER70S-6 in Hot Bar Rolling Process Using Finite Element Method and Experiments. Metals, vol. 10, no. 11, p. 1559.
• [22] ASME, (2015). Boiler and Pressure Vessel Code: An International Code (2017) Section II Materials Part C Specifications for Welding Rods, Electrodes, and Filler Metals. ASME Boiler and Pressure Vessel Committee on Materials. Two Park Avenue, New York, NY, 10016, U.S.A.
• [23] Deepak, J., Raja, V.B., Arputhabalan, J.J., Kumar, G.Y., Thomas, S.K., (2019). Experimental investigation of corten A588 filler rod for welding weathering steel. Materials Today: Proceedings, vol. 16, pp. 1233-1238.
• [24] Hoffman, D.J., Dahle, K.R., Fisher, D.J., (2017). Welding. Published by Pearson India Education Services Pvt. Ltd., India, p. 113.
• [25] Adin, H., Doğan, A., Adin, M.Ş., (2021). Şehir İçi Doğalgaz Borularındaki Kaynak Hatalarının Tahribatsız ve Tahribatlı Muayene Yöntemleri ile İncelenmesi. Journal of Scientific, Technology and Engineering Research, vol. 2, no. 1, pp. 46-57. (in Turkish)
• [26] ASTM, (2008). ASTM-E8/E8M Standard Test Methods for Tension Testing of Metallic Materials. ASTM international, West Conshohocken, PA.
• [27] Adin, M.Ş., Okumuş, M., (2021). Investigation of Microstructural and Mechanical Properties of Dissimilar Metal Weld Between AISI 420 and AISI 1018 Steels. Arabian Journal for Science and Engineering, pp. 1-10.
• [28] Taguchi, G., (1987). System of experimental design, quality resources, (New York, USA).
• [29] Frango, T.L., Prabhakaran, M., Sivakandhan, C., Babu, K.V., Vairamuthu, J., (2020). Enhancement of welding strength on Eglin steel using MIG welding process. Materials Today: Proceedings, vol. 33, pp. 4617-4620.
• [30] Baday, Ş., Başak, H., Sönmez, F., (2017). The assessment of cutting force with taguchi design in medium carbon steel–applied spheroidization heat treatment. Measurement and Control, vol. 50, no. 4, pp. 89-96.
• [31] Montgomery, D.C., (2017). Design and analysis of experiments, Ninth ed. John wiley & sons.
• [32] Gürbüz, H., Emre Gönülaçar, Y., (2021). Optimization and evaluation of dry and minimum quantity lubricating methods on machinability of AISI 4140 using Taguchi design and ANOVA. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, vol. 235, no. 7, pp. 1211-1227.
• [33] Naveenkumar, S., SooryaPrakash, D.K., Gokilakrishnan, G., Kamalesh, N., (2014). Parametric Optimization Of Welding Process Of Low Carbon Steel (AISI 1019) By Using Taguchi's Approach. International Journal For Technological Research In Engineering, vol. 1, pp. 415-425.