Alüminyum Magnezyum Alaşımlarının Sürtünme Karıştırma Kaynağı İle Kaynak Edilebilirliğinin Değerlendirilmesi
Yıl 2017,
Cilt: 5 Sayı: 2, 191 - 209, 25.06.2017
Musa Bilgin
,
Şener Karabulut
,
Ahmet Özdemir
Öz
Hava, kara ve deniz taşımacılığında
kullanılan araçlarda sera gazı emisyonlarını azaltmanın ve enerji korunumu
artırmanın en iyi yollarından biri alüminyum ve magnezyum gibi daha hafif ve dayanıklı
malzemeler kullanmaktır. Fakat her iki metalin klasik ergitme kaynak yöntemleri
ile birleştirilmelerinin zor olması ve özel işlem gerektirmeleri Al ve Mg
alaşımlarının ortak yapılarda kullanımlarını sınırlandırmıştır. Bu çalışmada
sürtünme karıştırma kaynak (SKK) yöntemi kullanılarak Al/Mg alaşımlarının
birleştirilmesiyle ilgili yapılan çalışmalar değerlendirilerek, SKK yönteminin
de kullanılan değişkenlerin (ilerleme hızı, devir sayısı, eğim açısı, eksenel
dalma kuvveti, takım tasarımı, takım kaydırma mesafesi ve malzemelerin
pozisyonları); kaynak kalitesi, mikro yapı ve mekanik özellikler üzerine
etkileri incelenmiştir. Al/Mg malzeme çiftinin SKK yöntemi ile
birleştirilmesinde kaynak kalitesini etkileyen en önemli unsur birleşme
bölgesinde oluşan gevrek yapıdaki Al3Mg2 (β) ve Al12Mg17 (γ)
intermetalik bileşiklerdir. Al/Mg alaşımların SKK yöntemi ile
birleştirilmesinde kaynak bölgesinin çekme dayanımı, ana metal Al alaşımının çekme
dayanımının % 60 üstünde oluşabilmektedir.
Destekleyen Kurum
Gazi Üniversitesi Bilimsel Araştırma Projeleri Birimi
Proje Numarası
59/2016-01
Teşekkür
Bu çalışma, Gazi Üniversitesi Bilimsel Araştırma Projeleri Birimi tarafından “BAP 59/2016-01” kodlu proje ile desteklenmiştir. Desteklerinden dolayı Gazi Üniversitesine teşekkür ederiz.
Kaynakça
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welding copper to aluminum”, Materials and Manufacturing Processes, Cilt 31, No 3, 255–263,
2016.
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aluminum: process, properties and variants”, Materials and Manufacturing Processes, Cilt 31,
No 3, 233–254, 2016.
- Thomas, W., Nicholas, E., Needham, J., Murch M., Temple-Smith P. and Dawes C., “Friction stir
butt welding”, İnternational Patent No. PCT/GB92/02203, GB Patent No. 9125978.8, 1991, U.S.
Patent No. 5,460,317, 1995.
- Mishra, R.S. and Ma, Z.Y. “Friction stir welding and processing”, Material Science and
Engineering R, Cilt 50, No 1-2, 1–78, 2005.
[5] Nandan, R., Debroy, T., Bhadeshia, B., “Recent advances in friction stir welding- process,
weldment structure and properties”, Prog. Mater. Sci., Cilt 53, No 6, 980–1023, 2008.
- Chen, Y.C. and Nakata, K., “Effect of the surface state of steel on the microstructure and
mechanical properties of dissimilar metal lap joints of aluminum and steel by friction stir welding”,
Metall. Mater. Trans. A, Cilt 39, No 8, 1985–1992, 2008.
- Springer, H., Kostka, A., dos Santos, J. F. and Raabe, D., “Influence of intermetallic phases and
Kirkendall-porosity on the mechanical properties of joints between steel and aluminium alloys”,
Mater Sci Eng A, Cilt 528, No 13 – 14, 4630–4642, 2011.
- Watanabe, T., Takayama, H. and Yanagisawa, A. “Joining of aluminum alloy to steel by friction
stir welding”, J Mater Process Technol, Cilt 178, No 1 – 3, 342–349, 2006.
- Chen, Y.C. and Nakata, K., “Effect of surface states of steel on microstructure and mechanical
properties of lap joints of magnesium alloy and steel by friction stir welding”, Sci. Technol. Weld.
Joining, Cilt 15, No 4, 293–298, 2010.
- Galvao, I., Verdera, D., Gesto, D., Loureiro, A. and Rodrigues, D.M., “Influence of aluminium
alloy type on dissimilar friction stir lap welding of aluminium to copper”, J. Mater. Process.
Technol, Cilt 213, No 11, 1920–1928, 2013.
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of pure titanium and steel” Mater. Lett., Cilt 64, No 21, 2317–2320, 2010.
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of aluminium alloy to magnesium alloy”, Scr Mater, Cilt 60, No 11, 953–956, 2009.
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of Al–Mg alloys dissimilar friction stir welded interface by indentation methods”, J Mater Sci,
Cilt 44, No 15, 4140–4147, 2009.
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dissimilar friction stir welding of Al and Mg alloys”, Scripta Mater, Cilt 50, No 9, 1233–1236,
2004.
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processing”, Can. Metall. Q., Cilt 51, No 3:250–261, 2012.
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matrix composites”, Materials and Design, Cilt 86, 61–71, 2015.
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Yıl 2017,
Cilt: 5 Sayı: 2, 191 - 209, 25.06.2017
Musa Bilgin
,
Şener Karabulut
,
Ahmet Özdemir
Proje Numarası
59/2016-01
Kaynakça
- Mehta, K. P. and Badheka, V. J., “Effects of tilt angle on the properties of dissimilar friction stir
welding copper to aluminum”, Materials and Manufacturing Processes, Cilt 31, No 3, 255–263,
2016.
- Mehta, K. P. and Badheka, V. J., “A review on dissimilar friction stir welding of copper to
aluminum: process, properties and variants”, Materials and Manufacturing Processes, Cilt 31,
No 3, 233–254, 2016.
- Thomas, W., Nicholas, E., Needham, J., Murch M., Temple-Smith P. and Dawes C., “Friction stir
butt welding”, İnternational Patent No. PCT/GB92/02203, GB Patent No. 9125978.8, 1991, U.S.
Patent No. 5,460,317, 1995.
- Mishra, R.S. and Ma, Z.Y. “Friction stir welding and processing”, Material Science and
Engineering R, Cilt 50, No 1-2, 1–78, 2005.
[5] Nandan, R., Debroy, T., Bhadeshia, B., “Recent advances in friction stir welding- process,
weldment structure and properties”, Prog. Mater. Sci., Cilt 53, No 6, 980–1023, 2008.
- Chen, Y.C. and Nakata, K., “Effect of the surface state of steel on the microstructure and
mechanical properties of dissimilar metal lap joints of aluminum and steel by friction stir welding”,
Metall. Mater. Trans. A, Cilt 39, No 8, 1985–1992, 2008.
- Springer, H., Kostka, A., dos Santos, J. F. and Raabe, D., “Influence of intermetallic phases and
Kirkendall-porosity on the mechanical properties of joints between steel and aluminium alloys”,
Mater Sci Eng A, Cilt 528, No 13 – 14, 4630–4642, 2011.
- Watanabe, T., Takayama, H. and Yanagisawa, A. “Joining of aluminum alloy to steel by friction
stir welding”, J Mater Process Technol, Cilt 178, No 1 – 3, 342–349, 2006.
- Chen, Y.C. and Nakata, K., “Effect of surface states of steel on microstructure and mechanical
properties of lap joints of magnesium alloy and steel by friction stir welding”, Sci. Technol. Weld.
Joining, Cilt 15, No 4, 293–298, 2010.
- Galvao, I., Verdera, D., Gesto, D., Loureiro, A. and Rodrigues, D.M., “Influence of aluminium
alloy type on dissimilar friction stir lap welding of aluminium to copper”, J. Mater. Process.
Technol, Cilt 213, No 11, 1920–1928, 2013.
- Liao, J. S., Yamamoto, N., Liu, H. and Nakata, K., “Microstructure at friction stir lap joint interface
of pure titanium and steel” Mater. Lett., Cilt 64, No 21, 2317–2320, 2010.
- Kostka, A., Coelho, R. S., Dos Santos, J. and Pyzalla, A. R., “Microstructure of friction stir welding
of aluminium alloy to magnesium alloy”, Scr Mater, Cilt 60, No 11, 953–956, 2009.
- Venkateswaran, P., Xu, Z. H., Li, X. and Reynolds, A. P., “Determination of mechanical properties
of Al–Mg alloys dissimilar friction stir welded interface by indentation methods”, J Mater Sci,
Cilt 44, No 15, 4140–4147, 2009.
- Yutaka, S. S., Park, S. H. C., Masato, M. and Hiroyuki, K., “Constitutional liquation during
dissimilar friction stir welding of Al and Mg alloys”, Scripta Mater, Cilt 50, No 9, 1233–1236,
2004.
- Kurt, A., Boz, M. and Özdemir, M. “Sürtünme Karıştırma Kaynağında Kaynak Hızının
Birleşebilirliğe Etkisi”, Gazi Üniv., Müh. Mim. Fak. Derg., Cilt 19, No 2, 191-197, 2004.
- Zhang, Y. N., Cao, X., Larose, S. and Wanjara, P., “Review of tools for friction stir welding and
processing”, Can. Metall. Q., Cilt 51, No 3:250–261, 2012.
- Salih, O. S., Ou, H., Sun, W. and McCartney, D.G.,”A review of friction stir welding of aluminium
matrix composites”, Materials and Design, Cilt 86, 61–71, 2015.
- Külekçi, M. K. and Şik, A. “Sürtünme karıştırma kaynağı ile alüminyum alaşımı levhaların
birleştirilmesi ve elde edilen kaynakli bağlantilarin özellikleri”, Süleyman Demirel Üniversitesi
Fen Bilimleri Enstitüsü Dergisi, Cilt 7, No 3, 70–75, 2003.
- Külekçi, M. and Şik, A. “Effects of tool rotation and traverse speed on fatigue properties of friction
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