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Hyper Duplex Stainless Steels and Their Weldability

Yıl 2023, Cilt: 11 Sayı: 1, 284 - 299, 25.03.2023
https://doi.org/10.29109/gujsc.1225632

Öz

Hyper duplex stainless steels (HDSS), which are the most advanced products of the duplex stainless steel class, containing ferrite and austenite phases in high densities, still have a very niche and limited application area due to their cost and production process complexity. However, it is expected that the application areas will expand and its field of use will become widespread within the scope of developing technology and diversifying needs. The widespread use of this fairly new product group also depends on its machinability and weldability properties. Fusion welding methods can change the thermal history of the material and therefore the α/γ balance in duplex stainless steel. Therefore, friction stir welding method along with some arc welding with low heat input are the methods applied for joining hyper duplex stainless steels. In this study, hyper duplex stainless steels are introduced, their production methods, fields of use, and advantages are mentioned, and previous studies are evaluated by giving information about suitable welding methods and weldability.

Kaynakça

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Hiper Dubleks Paslanmaz Çelikler ve Kaynaklanabilirliği

Yıl 2023, Cilt: 11 Sayı: 1, 284 - 299, 25.03.2023
https://doi.org/10.29109/gujsc.1225632

Öz

Ferrit ve östenit fazını yüksek yoğunluklarda içerisinde bulunduran dubleks paslanmaz çelik sınıfının en gelişmiş ürünleri olan hiper dubleks paslanmaz çelikler (HDSS), maliyeti ve üretim süreci kompleksliği nedeniyle henüz oldukça niş ve kısıtlı kullanım alanına sahiptir. Ancak gelişen teknoloji ve çeşitlenen ihtiyaçlar dâhilinde kullanım alanlarının genişlemesi ve kullanımının yaygınlaşması beklenmektedir. Oldukça yeni olan bu ürün grubunun kullanımının yaygınlaşması işlenebilirlik ve kaynaklanabilirlik özelliklerine de bağlıdır. Füzyon kaynak yöntemleri, malzemenin termal geçmişini ve dolayısıyla dubleks paslanmaz çelik özelinde α/γ dengesini değiştirebilmektedir. Bu yüzden düşük ısı girdisi ile bazı ark kaynakları ile beraber sürtünme karıştırma kaynak yöntemi de hiper dubleks paslanmaz çeliklerin birleştirilmesinde uygulanan yöntemlerdir. Sunulan bu çalışmada hiper dubleks paslanmaz çelikler tanıtılarak üretim yöntemleri, kullanım alanları ve avantajlarına değinilmiş, uygun kaynak yöntemleri ve kaynaklanabilirliği hakkında bilgiler verilerek önceden yapılmış çalışmalar değerlendirilmiştir.

Kaynakça

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  • [39] Knyazeva M., Pohl M., “Duplex Steels. Part II: Carbides and Nitrides”, Metallogr. Microstruct. Anal., 2: 343–351, (2013). https://doi.org/10.1007/s13632-013-0088-2.
  • [40] High H., “Hyper-duplex stainless steels” https://www.materials.sandvik/contentassets/2fb9a78a95e54cfba303361e04151a68/sav0049_whitepaper_hyperduplex_150606.pdf.
  • [41] Sato Y.S., Kokawa H., Kuwana T., “Effect of nitrogen on σ transformation in duplex stainless steel weld metal”, Science and Technology of Welding and Joining, 4(1): 41-49, (1999). https://doi.org/10.1179/stw.1999.4.1.41.
  • [42] Ghosh P.K., “Introduction to Gas Metal Arc Welding Process, Pulse Current Gas Metal Arc Welding: Characteristics, Control and Applications”, Springer, Singapore, (2017).
  • [43] Korkmaz E., Meran C., “Mechanical properties and microstructure characterization of GTAW of micro-alloyed hot rolled ferritic XPF800 steel”, Engineering Science and Technology, an International Journal, 24(2): 503-513, (2021). https://doi.org/10.1016/j.jestch.2020.04.006.
  • [44] Kumar S., Nath S. K., “Studies on Microstructure and Mechanical Properties of Simulated Heat Affected Zone in a Micro Alloyed Steel”, International Journal of Materials and Metallurgical Engineering, 8(9): 1056 – 1059, (2014). https://doi.org/10.5281/zenodo.1112153.
  • [45] Mathers G., “Duplex Stainless Steel Part 1”, https://www.twi-global.com/technical-knowledge/job-knowledge/duplex-stainless-steel-part-1-105.
  • [46] ESAB, “Exaton 27.7.5.L GMAW Wire FactSheet”, https://www.esabna.com/us/en/products/filler-metals/specialty-alloys/mig-mag-wires-gmaw/stainless-steel-wires/exaton-27-7-5-l.cfm.
  • [47] Sandvik, “27.9.5.L Welding Wire Factsheet”, https://www.acerostitanium.cl/docs/sandvik-EN-N-Z-27-9-5-N-L.pdf.
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  • [49] Karlsson L., “Welding duplex stainless steels—a review of current recommendations”, Weld World, 56(3): 65–76, (2012). https://doi.org/10.1007/BF03321351
  • [50] Kim H.-J., Jeon S.-H., Kim S.-T., Park Y.-S., “Influence of the shielding gas composition on the passive film and erosion corrosion of tube-to-tube sheet welds of hyper duplex stainless steel”, Corrosion Science, 91: 140-150, (2015). https://doi.org/10.1016/j.corsci.2014.11.014.
  • [51] Jang S.-H., Kim S.-T., Lee I.-S., Park Y.-S., “Effect of Shielding Gas Composition on Phase Transformation and Mechanism of Pitting Corrosion of Hyper Duplex Stainless Steel Welds”, Materials Transactions, 52(6): 1228-1236, (2011). https://doi.org/10.2320/matertrans.M2010414.
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  • [53] Acuna A., Ramirez A., Menon R., Björnstedt P., Carvalho L., "Developing a Weld Overlay Specification for Hyper Duplex Stainless Steel." Proceedings of the ASME 2021 Pressure Vessels & Piping Conference Volume 4: Materials and Fabrication, Virtual, (2021). https://doi.org/10.1115/PVP2021-62042
  • [54] Hosseini V. A., Thuvander M., Lindgren K., Oliver J., Folkeson N., Gonzalez D., Karlsson L., “Fe and Cr phase separation in super and hyper duplex stainless steel plates and welds after very short aging times”, Materials & Design, 210: 110055, (2021). https://doi.org/10.1016/j.matdes.2021.110055.
  • [55] Kim D.-H., Kim N.-H., Lee H.-W., “Corrosion and cracking characteristics upon aging of hyper duplex stainless steel weld”, Materials Science and Technology, 36(7): 783-792, (2020). https://doi.org/10.1080/02670836.2020.1743575.
  • [56] Kim N.-h., Gil W., Lim H.-d., Choi C.-h., Lee H.-w., “Variation of Mechanical Properties and Corrosion Properties with Mo Contents of Hyper Duplex Stainless-Steel Welds”, Metals and Materials International, 25(1): 193-206, (2019). https://doi.org/10.1007/s12540-018-0166-8.
  • [57] Li J., Liu X., Li G., Han P., Liang W., “Characterization of the Microstructure, Mechanical Properties, and Corrosion Resistance of a Friction-Stir-Welded Joint of Hyper Duplex Stainless Steel”, Metals, 7(4):138, (2017). https://doi.org/10.3390/met7040138.
  • [58] Chen W., Wang J., Li J., Zheng Y., Li H., Liu Y., Han P., “Effect of the Rotation Speed during Friction Stir Welding on the Microstructure and Corrosion Resistance of SAF 2707 Hyper Duplex Stainless Steel”, Steel Research International, 89(4): 1700425, (2018). https://doi.org/10.1002/srin.201700425.
  • [59] Mohan D.G., Tomków J., Karganroudi S.S., “Laser Welding of UNS S33207 Hyper-Duplex Stainless Steel to 6061 Aluminum Alloy Using High Entropy Alloy as a Filler Material”, Appl. Sci., 12: 2849, (2022). https://doi.org/10.3390/app12062849.
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  • [61] Sandvik. "SAF 3207 HD™ tube and pipe, seamless", Sandvik Datasheet, (2021).
Toplam 59 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Mühendislik
Bölüm Tasarım ve Teknoloji
Yazarlar

Uğur Özdemir 0000-0003-0521-4617

Tayfun Fındık 0000-0003-2057-4864

Can Yılmaz 0000-0002-2249-9274

Erken Görünüm Tarihi 14 Mart 2023
Yayımlanma Tarihi 25 Mart 2023
Gönderilme Tarihi 28 Aralık 2022
Yayımlandığı Sayı Yıl 2023 Cilt: 11 Sayı: 1

Kaynak Göster

APA Özdemir, U., Fındık, T., & Yılmaz, C. (2023). Hiper Dubleks Paslanmaz Çelikler ve Kaynaklanabilirliği. Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım Ve Teknoloji, 11(1), 284-299. https://doi.org/10.29109/gujsc.1225632

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