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Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance

Yıl 2018, Cilt: 10 Sayı: 2, 118 - 130, 15.08.2018
https://doi.org/10.24107/ijeas.447650

Öz

During gas
turbine operation, the vibration that occurs at high speed, hot gases entering
the combustion chamber and other operational factors affect the longevity of
gas turbine blade.
This paper is focused on the
selection of suitable materials that can withstand the severe working condition
and
thermo-structural
analysis using Finite Element method (FEM)
to determine the behaviour of each material under service
condition. Cambridge Engineering Software (CES) was employed in the material
selection process where
GTD111, U500 and IN 738 were identified prior to
analyzing U500 and IN 738 due to desired mechanical properties over GTD111.
Employing ANSYS R15.0 in the
steady
state thermal analysis
, maximum service temperature of 736.49oC
and maximum
Total heat
flux of 4.345x105 W/m2 was obtained for IN 738 material while maximum service
temperature of 728.29oC and maximum
Total heat flux of 4.1746x105 W/m2
was obtained for U500 blade
material. For structural static analysis, maximum von-mises stress of 454 MPa
and total deformation of 0.16221 obtained for IN 738 while maximum von-mises
stress of 416 MPa and total deformation of 0.12125 was obtained for U500 blade material. While the FEA
analytical results for both materials exhibited less variations between each
other, IN 738 displayed better thermal characteristics, whereas, U500 presented
satisfactory structural static results and above all, von-mises stresses
obtained for both materials was below their yield strength and melting
temperature. Hence, gas turbine blade materials should be assessed thoroughly
for structural and thermal conditions before manufacturing.

Kaynakça

  • Sulaiman, K.S., Rameshkumar, G.R., Vibration Diagnosis Approach for Industrial Gas Turbine and Failure Analysis, British Journal of Applied Science & Technology, 14(2), 1-9, 2016.
  • Kalapala P., Prasad, B.A., Anandarao, M., Material Optimization and Dynamic Approach for performance criteria in application to Gas Turbine Blade to overcome resonance; International Journal of Scientific & Engineering Research, 8(6), 189-196, 2017.
  • Hassan M., Vibratory Analysis of Turbomachinery Blades, Rensselaer Polytechnic Institute, Hartford, Connecticut, 2008.
  • Gharzwan M.A., High Cycle Fatigue Testing of Steel for Federal Aviation Administration (FAA), Department of Mechanical Engineering, California State University, Sacramento, (2017).
  • Mohamad, B.A., Abdelhussien, A., Failure Analysis of Gas Turbine Blade Using Finite Element Analysis, International Journal of Mechanical Engineering and Technology (IJMET) 7(3), 299-305, 2016.
  • Boyce, M.P., The Gas Turbine Handbook, Gulf Professional Publishing, Houston Texas, 2nd edition 2002.
  • Ikpe A.E., Owunna I., Ebunilo, P.O., Ikpe, E., Material Selection for High Pressure (HP) Turbine Blade of Conventional Turbojet Engines, American Journal of Mechanical and Industrial Engineering 1(1), 1-9, 2016.
  • Nathan, S., Jewel in the Crown: Rolls-Royce’s Single-Crystal Turbine Blade Casting Foundry, [online] available at, https://www.theengineer.co.uk/issues/june-2015-online/jewel-in-the-crown-rolls-royces-single-crystal-turbineblade-casting-foundry/, 2015.
  • Choi Y, Lee K, Investigation of blade failure in a gas turbine, Journal of Mechanical Science and Technology, 24(10), 1969-1974, 2010.
  • Umamaheswararao, L., Mallikarjunarao, K., Design and analysis of a gas turbine blade by using FEM, International Journal of Latest Trends in Engineering and Technology (IJLTET), 4(4), 19-24, 2014.
  • Kumar. R.R. Pandey, K.M., Static Structural and Modal Analysis of Gas Turbine Blade, IOP Conference Series, Materials Science and Engineering 225(012102), 1-9, 2017.
  • Sushila, R., Atul, K.A. Vikas, R., Failure Analysis of a First Stage IN738 Gas Turbine Blade Tip Cracking in a Thermal Power Plant, Case Studies in Engineering Failure Analysis, 8, 1-10, 2017.
  • Rao, V.N., Kumar, I.N., Madhulata, N., Abhijeet, A., Mechanical Analysis of 1st Stage Marine Gas Turbine Blade, International Journal of Advanced Science and Technology, 68, 57-64, 2014.
  • Nageswara, R.M., Materials for Gas turbines, Advances in Gas Turbine Technology, 293-314, Intech Publisher, ISBN: 978-953-307-611-9, 2011.
  • Bhupendra, E.G., Sachin, V.B., Kapil B.S., Vibration Analysis of Gas Turbine Blade Profile Using FEM Technique and Tool, International Journal of Research in Advent Technology, 2(1), 182-189, 2014.
Yıl 2018, Cilt: 10 Sayı: 2, 118 - 130, 15.08.2018
https://doi.org/10.24107/ijeas.447650

Öz

Kaynakça

  • Sulaiman, K.S., Rameshkumar, G.R., Vibration Diagnosis Approach for Industrial Gas Turbine and Failure Analysis, British Journal of Applied Science & Technology, 14(2), 1-9, 2016.
  • Kalapala P., Prasad, B.A., Anandarao, M., Material Optimization and Dynamic Approach for performance criteria in application to Gas Turbine Blade to overcome resonance; International Journal of Scientific & Engineering Research, 8(6), 189-196, 2017.
  • Hassan M., Vibratory Analysis of Turbomachinery Blades, Rensselaer Polytechnic Institute, Hartford, Connecticut, 2008.
  • Gharzwan M.A., High Cycle Fatigue Testing of Steel for Federal Aviation Administration (FAA), Department of Mechanical Engineering, California State University, Sacramento, (2017).
  • Mohamad, B.A., Abdelhussien, A., Failure Analysis of Gas Turbine Blade Using Finite Element Analysis, International Journal of Mechanical Engineering and Technology (IJMET) 7(3), 299-305, 2016.
  • Boyce, M.P., The Gas Turbine Handbook, Gulf Professional Publishing, Houston Texas, 2nd edition 2002.
  • Ikpe A.E., Owunna I., Ebunilo, P.O., Ikpe, E., Material Selection for High Pressure (HP) Turbine Blade of Conventional Turbojet Engines, American Journal of Mechanical and Industrial Engineering 1(1), 1-9, 2016.
  • Nathan, S., Jewel in the Crown: Rolls-Royce’s Single-Crystal Turbine Blade Casting Foundry, [online] available at, https://www.theengineer.co.uk/issues/june-2015-online/jewel-in-the-crown-rolls-royces-single-crystal-turbineblade-casting-foundry/, 2015.
  • Choi Y, Lee K, Investigation of blade failure in a gas turbine, Journal of Mechanical Science and Technology, 24(10), 1969-1974, 2010.
  • Umamaheswararao, L., Mallikarjunarao, K., Design and analysis of a gas turbine blade by using FEM, International Journal of Latest Trends in Engineering and Technology (IJLTET), 4(4), 19-24, 2014.
  • Kumar. R.R. Pandey, K.M., Static Structural and Modal Analysis of Gas Turbine Blade, IOP Conference Series, Materials Science and Engineering 225(012102), 1-9, 2017.
  • Sushila, R., Atul, K.A. Vikas, R., Failure Analysis of a First Stage IN738 Gas Turbine Blade Tip Cracking in a Thermal Power Plant, Case Studies in Engineering Failure Analysis, 8, 1-10, 2017.
  • Rao, V.N., Kumar, I.N., Madhulata, N., Abhijeet, A., Mechanical Analysis of 1st Stage Marine Gas Turbine Blade, International Journal of Advanced Science and Technology, 68, 57-64, 2014.
  • Nageswara, R.M., Materials for Gas turbines, Advances in Gas Turbine Technology, 293-314, Intech Publisher, ISBN: 978-953-307-611-9, 2011.
  • Bhupendra, E.G., Sachin, V.B., Kapil B.S., Vibration Analysis of Gas Turbine Blade Profile Using FEM Technique and Tool, International Journal of Research in Advent Technology, 2(1), 182-189, 2014.
Toplam 15 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Aniekan Ikpe 0000-0001-9069-9676

Oghenefejiro Efe-ononeme Bu kişi benim

Godfrey Ariavie Bu kişi benim

Yayımlanma Tarihi 15 Ağustos 2018
Kabul Tarihi 10 Ağustos 2018
Yayımlandığı Sayı Yıl 2018 Cilt: 10 Sayı: 2

Kaynak Göster

APA Ikpe, A., Efe-ononeme, O., & Ariavie, G. (2018). Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. International Journal of Engineering and Applied Sciences, 10(2), 118-130. https://doi.org/10.24107/ijeas.447650
AMA Ikpe A, Efe-ononeme O, Ariavie G. Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. IJEAS. Ağustos 2018;10(2):118-130. doi:10.24107/ijeas.447650
Chicago Ikpe, Aniekan, Oghenefejiro Efe-ononeme, ve Godfrey Ariavie. “Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance”. International Journal of Engineering and Applied Sciences 10, sy. 2 (Ağustos 2018): 118-30. https://doi.org/10.24107/ijeas.447650.
EndNote Ikpe A, Efe-ononeme O, Ariavie G (01 Ağustos 2018) Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. International Journal of Engineering and Applied Sciences 10 2 118–130.
IEEE A. Ikpe, O. Efe-ononeme, ve G. Ariavie, “Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance”, IJEAS, c. 10, sy. 2, ss. 118–130, 2018, doi: 10.24107/ijeas.447650.
ISNAD Ikpe, Aniekan vd. “Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance”. International Journal of Engineering and Applied Sciences 10/2 (Ağustos 2018), 118-130. https://doi.org/10.24107/ijeas.447650.
JAMA Ikpe A, Efe-ononeme O, Ariavie G. Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. IJEAS. 2018;10:118–130.
MLA Ikpe, Aniekan vd. “Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance”. International Journal of Engineering and Applied Sciences, c. 10, sy. 2, 2018, ss. 118-30, doi:10.24107/ijeas.447650.
Vancouver Ikpe A, Efe-ononeme O, Ariavie G. Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. IJEAS. 2018;10(2):118-30.

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