Experimental Investigation and Optimization of Hybrid Turning of Ti6Al7Nb Alloy Under Nanofluid Based MQL by TOPSIS Method
Yıl 2023,
Cilt: 4 Sayı: 2, 35 - 45, 22.12.2023
Erkin Duman
,
Yusuf Furkan Yapan
,
M.alper Sofuoğlu
Öz
The present work aims to decide on machining parameters and enhance machinability of the biomedical Ti6Al7Nb alloy using nanofluid MQL with nanoparticles of graphene (NMQL) and ultrasonic vibration assisted (UVA) machining methods were applied both separately and in a hybrid manner. Consequently, for the chosen cutting parameters, when compared to the conventional turning (CT) with vegetable cutting oil-based MQL, the UVA-NMQL hybrid method has achieved a reduction in cutting forces ranging from approximately 11% to 23%, a decrease in cutting temperatures by around 9% to 17%, and an enhancement in average surface roughness by roughly 15% to 53% across all the analyzed results compare to vegetable oil based conventional MQL turning conditions. Additionally, using the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method, the optimum cutting parameters were determined as UVA-NMQL cutting condition, 130 m/min cutting speed, and 0.1 mm feed value.
Teşekkür
The authors would like to express their appreciation to Yildiz Technical University Machining Science and Sustainability (YTU MASSUS- www.massus.yildiz.edu.tr ) research group, for their laboratory facility's support of this research.
Kaynakça
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Advanced Engineering Materials, 21(4), Article 1801215. [CrossRef]
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(2019). Biocompatible titanium alloys used in medical applications. Revista de Chimie (Rev Chim),
70(4), 1302–1306. [CrossRef]
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Medical and Dental Applications (pp. 251-275). Elsevier. [CrossRef]
- [4] Kanapaakala, G., & Subramani, V. (2023). A review on β-Ti alloys for biomedical applications: The influence of alloy composition and thermomechanical processing on mechanical properties, phase composition, and microstructure. Proceedings of the Institution of Mechanical
Engineers, Part L: Journal of Materials: Design and Applications, 237(6), 1251–1294. [CrossRef]
- [5] Asserghine, A., Filotás, D., Németh, B., Nagy, L., & Nagy, G. (2018). Potentiometric scanning electrochemical
microscopy for monitoring the pH distribution during the self-healing of passive titanium
dioxide layer on titanium dental root implant exposed to physiological buffered (PBS) medium. Electrochemistry Communications, 95, 1–4. [CrossRef]
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art review of the fabrication and characteristics of titanium and its alloys for biomedical applications.
Bio-Design and Manufacturing, 1–25. [CrossRef]
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Elsevier. [CrossRef]
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mechanical properties of Ti-6Al-7Nb processed by high-pressure torsion. Procedia Engineering, 81, 1523–1528. [CrossRef]
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Dinu, C., & Băciuţ, G. (2013). In vivo behavior of surface modified Ti6Al7Nb alloys used in selective
laser melting for custom-made implants: A preliminary study. Romanian Journal of Morphology and
Embryology (Rom J Morphol Embryol), 54(3 Suppl), 791–796. [CrossRef]
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alloy on osteoblast behavior in culture. Clinical Oral Implants Research, 20(6), 578–582. [CrossRef]
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of Ti–15Al–33Nb (at.%) and Ti–21Al–29Nb (at.%) alloys for biomedical applications. Materials Science
and Engineering: C, 25(3), 263–275. [CrossRef]
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without vanadium. Electrochimica Acta, 47(9), 1359–1364. [CrossRef]
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corrosion resistance of Ti–6Al–7Nb alloy dental castings. Journal of Materials Science: Materials in
Medicine, 9, 567–574.
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to Ti‐6Al‐7Nb alloy and comparison with Ti‐6Al‐4V. Journal of Biomedical Materials Research
Part A, 101(7), 2083–2089. [CrossRef]
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behavior of Ti-6Al-7Nb alloy under rough and trim cut modes of wire electrical discharge machining. Journal of Materials Engineering and Performance, 30(1), 66–76. [CrossRef]
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in Ti-6Al-7Nb machining: A novel method based on digital image processing. Measurement,
206, Article 112330. [CrossRef]
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machinability of different titanium alloys (Ti–6Al–4V and Ti–6Al–7Nb) employing the multi-objective optimization. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 43(11), 1–14. [CrossRef]
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performance in the machining of Ti-6Al-7Nb alloys. MRS Advances, 4(55-56), 3007–3015. [CrossRef]
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of Ti6Al7Nb by grey relational analysis based on Taguchi. In Journal of Physics: Conference Series (Vol. 2019, No. 012121). IOP Publishing. [CrossRef]
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titanium alloy (Ti-6Al-7Nb) in the micro-cutting. Measurement, 93, 529–540. [CrossRef]
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of CuO vegetable-oil based nanofluids for grinding operations. Advances in Manufacturing, 8, 344–360. [CrossRef]
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assisted grinding of Inconel 718 superalloy. Proceedings of the Institution of Mechanical Engineers, Part
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Yıl 2023,
Cilt: 4 Sayı: 2, 35 - 45, 22.12.2023
Erkin Duman
,
Yusuf Furkan Yapan
,
M.alper Sofuoğlu
Kaynakça
- [1] Zhang, L. C., & Chen, L. Y. (2019). A review on biomedical titanium alloys: recent progress and prospect.
Advanced Engineering Materials, 21(4), Article 1801215. [CrossRef]
- [2] Baltatu, M. S., Tugui, C. A., Perju, M. C., Benchea, M., Spataru, M. C., Sandu, A. V., & Vizureanu, P.
(2019). Biocompatible titanium alloys used in medical applications. Revista de Chimie (Rev Chim),
70(4), 1302–1306. [CrossRef]
- [3] Kumar, A., & Misra, R. (2018). 3D-printed titanium alloys for orthopedic applications. In Titanium in
Medical and Dental Applications (pp. 251-275). Elsevier. [CrossRef]
- [4] Kanapaakala, G., & Subramani, V. (2023). A review on β-Ti alloys for biomedical applications: The influence of alloy composition and thermomechanical processing on mechanical properties, phase composition, and microstructure. Proceedings of the Institution of Mechanical
Engineers, Part L: Journal of Materials: Design and Applications, 237(6), 1251–1294. [CrossRef]
- [5] Asserghine, A., Filotás, D., Németh, B., Nagy, L., & Nagy, G. (2018). Potentiometric scanning electrochemical
microscopy for monitoring the pH distribution during the self-healing of passive titanium
dioxide layer on titanium dental root implant exposed to physiological buffered (PBS) medium. Electrochemistry Communications, 95, 1–4. [CrossRef]
- [6] Sarraf, M., Rezvani Ghomi, E., Alipour, S., Ramakrishna, S., & Sukiman, L. N. (2021). A state-ofthe-
art review of the fabrication and characteristics of titanium and its alloys for biomedical applications.
Bio-Design and Manufacturing, 1–25. [CrossRef]
- [7] Hanawa, T. (2019). Overview of metals and applications. In Metals for Biomedical Devices (pp. 3-29).
Elsevier. [CrossRef]
- [8] Ashida, M., Chen, P., Doi, H., Tsutsumi, Y., Hanawa, T., & Horita, Z. (2014). Microstructures and
mechanical properties of Ti-6Al-7Nb processed by high-pressure torsion. Procedia Engineering, 81, 1523–1528. [CrossRef]
- [9] Rotaru, H., Armencea, G., Spîrchez, D., Berce, C., Marcu, T., Leordean, D., Kim, S. G., Lee, S.-W.,
Dinu, C., & Băciuţ, G. (2013). In vivo behavior of surface modified Ti6Al7Nb alloys used in selective
laser melting for custom-made implants: A preliminary study. Romanian Journal of Morphology and
Embryology (Rom J Morphol Embryol), 54(3 Suppl), 791–796. [CrossRef]
- [10] Shapira, L., Klinger, A., Tadir, A., Wilensky, A., & Halabi, A. (2009). Effect of a niobium-containing titanium
alloy on osteoblast behavior in culture. Clinical Oral Implants Research, 20(6), 578–582. [CrossRef]
- [11] Boehlert, C., Cowen, C., Jaeger, C., Niinomi, M., & Akahori, T. (2005). Tensile and fatigue evaluation
of Ti–15Al–33Nb (at.%) and Ti–21Al–29Nb (at.%) alloys for biomedical applications. Materials Science
and Engineering: C, 25(3), 263–275. [CrossRef]
- [12] López, M. F., Gutiérrez, A., & Jiménez, J. A. (2002). In vitro corrosion behaviour of titanium alloys
without vanadium. Electrochimica Acta, 47(9), 1359–1364. [CrossRef]
- [13] Sun, Y., Huang, B., Puleo, D., Schoop, J., & Jawahir, I. S. (2016). Improved surface integrity from cryogenic
machining of Ti-6Al-7Nb alloy for biomedical applications. Procedia CIRP, 45, 63–66.
- [14] Kobayashi, E., Wang, T., Doi, H., Yoneyama, T., & Hamanaka, H. (1998). Mechanical properties and
corrosion resistance of Ti–6Al–7Nb alloy dental castings. Journal of Materials Science: Materials in
Medicine, 9, 567–574.
- [15] Challa, V., Mali, S., & Misra, R. (2013). Reduced toxicity and superior cellular response of preosteoblasts
to Ti‐6Al‐7Nb alloy and comparison with Ti‐6Al‐4V. Journal of Biomedical Materials Research
Part A, 101(7), 2083–2089. [CrossRef]
- [16] Singh, V., Kumar, K., & Katyal, P. (2021). Experimental investigation on surface integrity and wear
behavior of Ti-6Al-7Nb alloy under rough and trim cut modes of wire electrical discharge machining. Journal of Materials Engineering and Performance, 30(1), 66–76. [CrossRef]
- [17] Carvalho, S., Horovistiz, A., & Davim, J. (2023). Morphological characterization of chip segmentation
in Ti-6Al-7Nb machining: A novel method based on digital image processing. Measurement,
206, Article 112330. [CrossRef]
- [18] Mello, A. O., Pereira, R. B. D., Lauro, C. H., Brandão, L. C., & Davim, J. P. (2021). Comparison between the
machinability of different titanium alloys (Ti–6Al–4V and Ti–6Al–7Nb) employing the multi-objective optimization. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 43(11), 1–14. [CrossRef]
- [19] del Risco-Alfonso, R., Siller, H. R., Pérez-Rodríguez, R., & Molina, A. (2019). Study of a novel ceramic tool
performance in the machining of Ti-6Al-7Nb alloys. MRS Advances, 4(55-56), 3007–3015. [CrossRef]
- [20] Gupta, A., Kumar, R., Kumar, H., & Garg, H. (2019). Optimization of process parameters during machining
of Ti6Al7Nb by grey relational analysis based on Taguchi. In Journal of Physics: Conference Series (Vol. 2019, No. 012121). IOP Publishing. [CrossRef]
- [21] Lauro, C. H., Ribeiro Filho, S. L., Brandão, L. C., & Davim, J. P. (2016). Analysis of behaviour biocompatible
titanium alloy (Ti-6Al-7Nb) in the micro-cutting. Measurement, 93, 529–540. [CrossRef]
- [22] Sharma, V. S., Singh, G., & Sørby, K. (2015). A review on minimum quantity lubrication for machining
processes. Materials and Manufacturing Processes, 30(8), 935–953. [CrossRef]
- [23] Gupta, M. K., Khan, A. M., Song, Q., Liu, Z., Khalid, Q. S., Jamil, M., Kuntoğlu, M., Usca, Ü. A., Sarıkaya,
M., & Pimenov, D. Y. (2021). A review on conventional and advanced minimum quantity lubrication
approaches on performance measures of grinding process. The International Journal of Advanced Manufacturing Technology, 117, 729–750. [CrossRef]
- [24] Jagatheesan, K., Babu, K., & Madhesh, D. (2021). Experimental investigation of machining parameter in
MQL turning operation using AISI 4320 alloy steel. Materials Today: Proceedings, 46, 4331–4335. [CrossRef]
- [25] Kannan, C., Chaitanya, C. V., Padala, D., Reddy, L., Ramanujam, R., & Balan, A. (2020). Machinability
studies on aluminium matrix nanocomposite under the influence of MQL. Materials Today: Proceedings, 22, 1507–1516. [CrossRef]
[26] Gong, L., Bertolini, R., Ghiotti, A., He, N., & Bruschi,S. (2020). Sustainable turning of Inconel 718 nickel alloy using MQL strategy based on graphene nanofluids. The International Journal of Advanced Manufacturing
Technology, 108, 3159–3174. [CrossRef]
- [27] Mosleh, M., Shirvani, K. A., Smith, S. T., Belk, J. H., & Lipczynski, G. (2019). A study of minimum quantity lubrication (MQL) by nanofluids in orbital drilling and tribological testing. Journal of Manufacturing
and Materials Processing, 3(1), 5. [CrossRef]
- [28] Roy, S., Kumar, R., Sahoo, A. K., & Das, R. K. (2019). A brief review on effects of conventional and nanoparticle-based machining fluid on machining performance of minimum quantity lubrication machining. Materials Today: Proceedings, 18, 5421–5431. [CrossRef]
- [29] Tuan, N. M., Duc, T. M., Long, T. T., Hoang, V. L., & Ngoc, T. B. (2022). Investigation of machining performance of MQL and MQCL hard turning using nano cutting fluids. Fluids, 7(5), 143. [CrossRef]
- [30] Makhesana, M. A., Patel, K. M., Krolczyk, G. M., Danish, M., Singla, A. K., & Khanna, N. (2023). Influence of MoS2 and graphite-reinforced nanofluid-MQL on surface roughness, tool wear, cutting temperature, and microhardness in machining of Inconel 625. CIRP Journal of Manufacturing Science and Technology, 41, 225–238. [CrossRef]
- [31] Seyedzavvar, M., Abbasi, H., Kiyasatfar, M., & Ilkhchi, R. N. (2020). Investigation on tribological performance
of CuO vegetable-oil based nanofluids for grinding operations. Advances in Manufacturing, 8, 344–360. [CrossRef]
- [32] Sinha, M. K., Kishore, K., & Sharma, P. (2023). Surface integrity evaluation in ecological nanofluids
assisted grinding of Inconel 718 superalloy. Proceedings of the Institution of Mechanical Engineers, Part
E: Journal of Process Mechanical Engineering, Article 09544089231171042. [CrossRef]
- [33] Jagatheesan, K., Babu, K., & Madhesh, D. (2023). Optimization of process parameters in turning operation using CNT based minimum quantity lubrication (MQL). Materials Today: Proceedings, 72,
2552–2556. [CrossRef]
- [34] Ge, X., Chai, Z., Shi, Q., Liu, Y., & Wang, W. (2023). Graphene superlubricity: A review. Friction, 2023,
1–21. [CrossRef]
- [35] Kim, K.-S., Lee, H.-J., Lee, C., Lee, S.-K., Jang, H., Ahn, J.-H., Kim, J.-H., & Lee, H.-J. (2011). Chemical
vapor deposition-grown graphene: the thinnest solid lubricant. ACS Nano, 5(6), 5107–5114. [CrossRef]
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