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Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions

Yıl 2024, Cilt: 10 Sayı: 3, 587 - 600, 30.09.2024
https://doi.org/10.28979/jarnas.1448999

Öz

In this study, the effects of changes in particle shapes on dissolution efficiencies in zinc (Zn) recovery from a lead-zinc (Pb-Zn) ore by acid leaching method were investigated. In the experiments with nitric acid (HNO3), sulfuric acid (H2SO4), and hydrochloric acid (HCl), particle size (75-106-150 µm), solids ratio (5-10-15-20-25%), leaching time (30-60-120-180-240 min), acid dosage (0.25-0.5-1-2-5 M) and pulp temperature (30-40-50-60-70 oC) parameters were analyzed. Optimum results were obtained under the conditions of 75 µm particle size, 15% solids ratio, 120 min leaching time, 0.5 M acid dosage, and 50°C pulp temperature for H2SO4; 106 µm particle size, 25% solids ratio, 60 min leaching time, 0.5 M acid dosage, and 70°C pulp temperature for HCl; 75 µm particle size, 20% solids ratio, 60 min leaching time, 1 M acid dosage, and 50°C pulp temperature for HNO3. As a consequence of the tests performed under these optimized conditions, 97.32%, 96.38% and 96.06% Zn dissolution efficiencies were obtained. Within the context of particle shape factor research, microscope images of the leaching residues were obtained from the experiments in which the pulp temperature, acid dosage, and leaching time parameters were examined. The samples obtained from the experiments with all three acids were compared with the ore samples, and the impacts of changes in circularity, roundness, and solidity values on dissolution efficiencies were interpreted.

Kaynakça

  • Z. Lu, X. Hu, Y. Lu, Particle morphology analysis of biomass material based on improved image processing method, International Journal of Analytical Chemistry Special issue (2017) Article ID 5840690 9 pages.
  • Upstate Medical University, Particle Morphology (2018), http://www.upstate.edu/pathenvi/basics/particle_morphology.php, Accessed 30 Jan 2018.
  • Chulalongkorn University, Particle Morphology (2018), http://www.geo.sc.chula.ac.th/courses/2307223/2307223_02-particle_morphology.pdf, Accessed 30 Jan 2018.
  • A. R. Yudhbir, Quantification of particle shape and angularity using the image analyzer, Geotechnical Testing Journal 14 (3) (1991) 296–308.
  • E. T. Bowman, K. Soga, T. W. Drummond, Particle shape characterisation using Fourier Analysis, Géotechnique 51 (6) (2001) 545–554.
  • M. Uzuntaş, Investigation of crusher type effect on the particle shape by image analysis method, Master's Thesis Eskişehir Osmangazi University (2007) Eskişehir.
  • S. J. Blott, K. Pye, Particle shape: a review and new methods of characterization and classification, Sedimentology 55 (1) (2008) 31–63.
  • J. R. Grace, A. Ebneyamini, Connecting particle sphericity and circularity, Particuology 54 (2021) 1–4.
  • U. Ulusoy, H. Kurşun, İ. Erdoğan, Statistical significance testing of the particle circularity values from various products of sphalerite column flotation beneficiation with ultrasonic pretreatment, in: A. İşman, Ş. Dündar (Eds.), International Science and Technology Conference, Berlin, 2017, pp.524–539.
  • N. Roy, P. Vangla, J. D. Frost, G. M. Latha, An enhanced automated particle angularity measurement method, Journal of Testing and Evaluation 50 (2) (2021) 1060–1078.
  • W. Wang, L. Xu, Z. Liu, R. Huang, Y. Lai, Y. Liu, D. Ruping, Comparison and application of three quantitative methods to describe sedimentary particle shapes, Geological Review (3) (2013) 553–562.
  • L. E. Liem, D. Smith, S. J. Stanley, Particle reduction study of flocculation mixing by means of grids, Canadian Journal of Civil Engineering 26 (1999) 251–261.
  • F. Faraji, A. Alizadeh, F. Rashchi, N. Mostoufi, Kinetics of leaching: A review, Reviews in Chemical Engineering 38 (2) (2022) 113–148.
  • Y. Ghorbani, M. Becker, A. Mainza, J. P. Franzidis, J. Petersen, Large particle effects in chemical/biochemical heap leach processes – A review, Minerals Engineering 24 (11) (2011) 1172–1184.
  • Y. Li, N. Kawashima, J. Li, A. P. Chandra, A. R. Gerson, A review of the structure, and fundamental mechanisms and kinetics of the leaching of chalcopyrite, Advances in Colloid and Interface Science 197–198 (2013) 1–32.
  • J. MacCarthy, A. Nosrati, W. Skinner, J. Addai-Mensah, Effect of mineralogy and temperature on atmospheric acid leaching and rheological behaviour of model oxide and clay mineral dispersions, Powder Technology 286 (2015) 420–430.
  • A. A. Baba, F. A. Adekola, Hydrometallurgical processing of a Nigerian sphalerite in hydrochloric acid: Characterization and dissolution kinetics, Hydrometallurgy 101 (2010) 69–75.
  • M. Çopur, Solubility of ZnS concentrate containing pyrite and chalcopyrite in HNO3 solutions, Chemical and Biochemical Engineering Quarterly 15 (4) (2001) 181–184.
  • R. J. Jan, M. T. Hepworth, V. G. Fox, A kinetic study on the pressure leaching of sphalerite, Metallurgical Transactions B 7B (1976) 353–361.
  • W. Yin, Z. Zhu, B. Yang, Y. Fu, J. Yao, Contribution of particle shape and surface roughness on the flotation behavior of low-ash coking coal, Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 41 (5) (2019) 636–644.
  • H. Wadell, Volume, shape, and roundness of rock particles, The Journal of Geology 40 (5) (1932) 443–451.
  • R. D. Russell, R. E. Taylor, Roundness and shape of Mississippi River sands, The Journal of Geology 45 (3) (1937) 225–267.
  • F. J. Pettijohn, Sedimentary rocks, Harper and Brothers, New York, 1949.
  • M. C. Powers, A new roundness scale for sedimentary particles, Journal of Sedimentary Research 23 (1953) 117–119.
  • N. A. Riley, Projection sphericity, Journal of Sedimentary Research 11 (2) (1941) 94–97.
  • O. M. Longsworth, C. J. Bready, M. S. Joines, G. C. Shields, The driving effects of common atmospheric molecules for formation of clusters: The case of sulfuric acid, nitric acid, hydrochloric acid, ammonia, and dimethylamine, Environmental Science: Atmospheres 3 (2023) 1335–1351.
  • C. Tsau, P. Lee, Microstructures of Al7.5Cr22.5Fe35Mn20Ni15 high-entropy alloy and its polarization behaviors in sulfuric acid, nitric acid and hydrochloric acid solutions, Entropy 18 (8) (2016) 288 12 pages.
  • F. E. Critchfield, J. B. Johnson, Differential, alkalimetric determination of sulfuric acid-hydrochloric acid and sulfuric acid-nitric acid mixtures, Analytical Chemistry 26 (1954) 1803–1806.
  • A. V. Dubenko, M. V. Nikolenko, O. Pasenko, A. Kostyniuk, B. Likozar, Intensification of sulfuric acid leaching of altered ilmenite via adding fluoride activator, Processes 9 (11) (2021) 1922 16 pages.
  • Y. Mubarak, Kinetics of hydrochloric acid leaching of copper from its ore, International Journal of Emerging Trends in Engineering Research 8 (9) (2020) 5006–5015.
  • A. Mukhachev, D. Yelatontsev, O. A. Kharitonova, Physical and chemical foundations of the extraction refining of natural uranium, Problems of Atomic Science and Technology 53 (25) (2022) 106–110.
  • S. Teimouri, J. H. Potgieter, L. van Dyk, C. Billing, The kinetics of pyrite dissolution in nitric acid solution, Materials 15 (12) (2022) 4181 19 pages.
  • A. Azizi, S. M. Ghasemi, A comparative analysis of the dissolution kinetics of lead from low grade oxide ores in HCl, H2SO4, HNO3 and citric acid solutions, Revue De Metallurgie-cahiers D Informations Techniques 114 (4) (2017) 406 12 pages.
  • S. M. Ghasemi, A. Azizi, Investigation of leaching kinetics of zinc from a low-grade ore in organic and inorganic acids, I Journal of Mining and Environment 8 (2016) 579–591.
  • B. E. Widyanto, S. W. Putri, Corrosion behavior of ASTM A1008 carbon steel in mixtures of HNO3, H2SO4, and HCl using immersion and polarization methods, Materials Transactions 60 (15) (2019) 732–736.
  • Y. Ghorbani, J. Petersen, M. Becker, A. N. Mainza, J. P. Franzidis, Investigation and modelling of the progression of zinc leaching from large sphalerite ore particles, Hydrometallurgy 131-132 (2013) 8–23.
  • N. A. Musunuri, P. Singh, I. S. Fischer, PIV measurement of the transient fluid flow due to the adsorption of particles, ASME 2014 4th Joint US-European Fluids Engineering Division Summer Meeting collocated with the ASME 2014 12th International Conference on Nanochannels, Microchannels, and Minichannels, Chicago, 2014, 10 pages.
  • M. Wu, L. Xiong, J. Wang, DEM study on effect of particle roundness on biaxial shearing of sand, Underground Space 6 (6) (2021) 678–694.
  • J. Li, Z. Wang, H. Xiu, X. Zhao, F. Ma, L. Liu, C. Yi, M. Zhang, E. Kozliak, Y. Ji, Correlation between the powder characteristics and particle morphology of microcrystalline cellulose (MCC) and its tablet application performance, Powder Technology 39 (2022) 117194 13 pages.
  • K. R. Chu, E. Lee, S. H. Jeong, E. S. Park, Effect of particle size on the dissolution behaviors of poorly water-soluble drugs, Archives of Pharmacal Research 35 (2012) 1187–1195.
Yıl 2024, Cilt: 10 Sayı: 3, 587 - 600, 30.09.2024
https://doi.org/10.28979/jarnas.1448999

Öz

Kaynakça

  • Z. Lu, X. Hu, Y. Lu, Particle morphology analysis of biomass material based on improved image processing method, International Journal of Analytical Chemistry Special issue (2017) Article ID 5840690 9 pages.
  • Upstate Medical University, Particle Morphology (2018), http://www.upstate.edu/pathenvi/basics/particle_morphology.php, Accessed 30 Jan 2018.
  • Chulalongkorn University, Particle Morphology (2018), http://www.geo.sc.chula.ac.th/courses/2307223/2307223_02-particle_morphology.pdf, Accessed 30 Jan 2018.
  • A. R. Yudhbir, Quantification of particle shape and angularity using the image analyzer, Geotechnical Testing Journal 14 (3) (1991) 296–308.
  • E. T. Bowman, K. Soga, T. W. Drummond, Particle shape characterisation using Fourier Analysis, Géotechnique 51 (6) (2001) 545–554.
  • M. Uzuntaş, Investigation of crusher type effect on the particle shape by image analysis method, Master's Thesis Eskişehir Osmangazi University (2007) Eskişehir.
  • S. J. Blott, K. Pye, Particle shape: a review and new methods of characterization and classification, Sedimentology 55 (1) (2008) 31–63.
  • J. R. Grace, A. Ebneyamini, Connecting particle sphericity and circularity, Particuology 54 (2021) 1–4.
  • U. Ulusoy, H. Kurşun, İ. Erdoğan, Statistical significance testing of the particle circularity values from various products of sphalerite column flotation beneficiation with ultrasonic pretreatment, in: A. İşman, Ş. Dündar (Eds.), International Science and Technology Conference, Berlin, 2017, pp.524–539.
  • N. Roy, P. Vangla, J. D. Frost, G. M. Latha, An enhanced automated particle angularity measurement method, Journal of Testing and Evaluation 50 (2) (2021) 1060–1078.
  • W. Wang, L. Xu, Z. Liu, R. Huang, Y. Lai, Y. Liu, D. Ruping, Comparison and application of three quantitative methods to describe sedimentary particle shapes, Geological Review (3) (2013) 553–562.
  • L. E. Liem, D. Smith, S. J. Stanley, Particle reduction study of flocculation mixing by means of grids, Canadian Journal of Civil Engineering 26 (1999) 251–261.
  • F. Faraji, A. Alizadeh, F. Rashchi, N. Mostoufi, Kinetics of leaching: A review, Reviews in Chemical Engineering 38 (2) (2022) 113–148.
  • Y. Ghorbani, M. Becker, A. Mainza, J. P. Franzidis, J. Petersen, Large particle effects in chemical/biochemical heap leach processes – A review, Minerals Engineering 24 (11) (2011) 1172–1184.
  • Y. Li, N. Kawashima, J. Li, A. P. Chandra, A. R. Gerson, A review of the structure, and fundamental mechanisms and kinetics of the leaching of chalcopyrite, Advances in Colloid and Interface Science 197–198 (2013) 1–32.
  • J. MacCarthy, A. Nosrati, W. Skinner, J. Addai-Mensah, Effect of mineralogy and temperature on atmospheric acid leaching and rheological behaviour of model oxide and clay mineral dispersions, Powder Technology 286 (2015) 420–430.
  • A. A. Baba, F. A. Adekola, Hydrometallurgical processing of a Nigerian sphalerite in hydrochloric acid: Characterization and dissolution kinetics, Hydrometallurgy 101 (2010) 69–75.
  • M. Çopur, Solubility of ZnS concentrate containing pyrite and chalcopyrite in HNO3 solutions, Chemical and Biochemical Engineering Quarterly 15 (4) (2001) 181–184.
  • R. J. Jan, M. T. Hepworth, V. G. Fox, A kinetic study on the pressure leaching of sphalerite, Metallurgical Transactions B 7B (1976) 353–361.
  • W. Yin, Z. Zhu, B. Yang, Y. Fu, J. Yao, Contribution of particle shape and surface roughness on the flotation behavior of low-ash coking coal, Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 41 (5) (2019) 636–644.
  • H. Wadell, Volume, shape, and roundness of rock particles, The Journal of Geology 40 (5) (1932) 443–451.
  • R. D. Russell, R. E. Taylor, Roundness and shape of Mississippi River sands, The Journal of Geology 45 (3) (1937) 225–267.
  • F. J. Pettijohn, Sedimentary rocks, Harper and Brothers, New York, 1949.
  • M. C. Powers, A new roundness scale for sedimentary particles, Journal of Sedimentary Research 23 (1953) 117–119.
  • N. A. Riley, Projection sphericity, Journal of Sedimentary Research 11 (2) (1941) 94–97.
  • O. M. Longsworth, C. J. Bready, M. S. Joines, G. C. Shields, The driving effects of common atmospheric molecules for formation of clusters: The case of sulfuric acid, nitric acid, hydrochloric acid, ammonia, and dimethylamine, Environmental Science: Atmospheres 3 (2023) 1335–1351.
  • C. Tsau, P. Lee, Microstructures of Al7.5Cr22.5Fe35Mn20Ni15 high-entropy alloy and its polarization behaviors in sulfuric acid, nitric acid and hydrochloric acid solutions, Entropy 18 (8) (2016) 288 12 pages.
  • F. E. Critchfield, J. B. Johnson, Differential, alkalimetric determination of sulfuric acid-hydrochloric acid and sulfuric acid-nitric acid mixtures, Analytical Chemistry 26 (1954) 1803–1806.
  • A. V. Dubenko, M. V. Nikolenko, O. Pasenko, A. Kostyniuk, B. Likozar, Intensification of sulfuric acid leaching of altered ilmenite via adding fluoride activator, Processes 9 (11) (2021) 1922 16 pages.
  • Y. Mubarak, Kinetics of hydrochloric acid leaching of copper from its ore, International Journal of Emerging Trends in Engineering Research 8 (9) (2020) 5006–5015.
  • A. Mukhachev, D. Yelatontsev, O. A. Kharitonova, Physical and chemical foundations of the extraction refining of natural uranium, Problems of Atomic Science and Technology 53 (25) (2022) 106–110.
  • S. Teimouri, J. H. Potgieter, L. van Dyk, C. Billing, The kinetics of pyrite dissolution in nitric acid solution, Materials 15 (12) (2022) 4181 19 pages.
  • A. Azizi, S. M. Ghasemi, A comparative analysis of the dissolution kinetics of lead from low grade oxide ores in HCl, H2SO4, HNO3 and citric acid solutions, Revue De Metallurgie-cahiers D Informations Techniques 114 (4) (2017) 406 12 pages.
  • S. M. Ghasemi, A. Azizi, Investigation of leaching kinetics of zinc from a low-grade ore in organic and inorganic acids, I Journal of Mining and Environment 8 (2016) 579–591.
  • B. E. Widyanto, S. W. Putri, Corrosion behavior of ASTM A1008 carbon steel in mixtures of HNO3, H2SO4, and HCl using immersion and polarization methods, Materials Transactions 60 (15) (2019) 732–736.
  • Y. Ghorbani, J. Petersen, M. Becker, A. N. Mainza, J. P. Franzidis, Investigation and modelling of the progression of zinc leaching from large sphalerite ore particles, Hydrometallurgy 131-132 (2013) 8–23.
  • N. A. Musunuri, P. Singh, I. S. Fischer, PIV measurement of the transient fluid flow due to the adsorption of particles, ASME 2014 4th Joint US-European Fluids Engineering Division Summer Meeting collocated with the ASME 2014 12th International Conference on Nanochannels, Microchannels, and Minichannels, Chicago, 2014, 10 pages.
  • M. Wu, L. Xiong, J. Wang, DEM study on effect of particle roundness on biaxial shearing of sand, Underground Space 6 (6) (2021) 678–694.
  • J. Li, Z. Wang, H. Xiu, X. Zhao, F. Ma, L. Liu, C. Yi, M. Zhang, E. Kozliak, Y. Ji, Correlation between the powder characteristics and particle morphology of microcrystalline cellulose (MCC) and its tablet application performance, Powder Technology 39 (2022) 117194 13 pages.
  • K. R. Chu, E. Lee, S. H. Jeong, E. S. Park, Effect of particle size on the dissolution behaviors of poorly water-soluble drugs, Archives of Pharmacal Research 35 (2012) 1187–1195.
Toplam 40 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Kimyasal-Biyolojik Kazanma Teknikleri ve Cevher Hazırlama
Bölüm Araştırma Makalesi
Yazarlar

Tuğba Deniz Tombal 0000-0001-5658-6854

İlgin Kurşun Ünver 0000-0001-7348-6054

Mert Terzi 0000-0002-6727-4191

Yayımlanma Tarihi 30 Eylül 2024
Gönderilme Tarihi 12 Mart 2024
Kabul Tarihi 21 Haziran 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 10 Sayı: 3

Kaynak Göster

APA Tombal, T. D., Kurşun Ünver, İ., & Terzi, M. (2024). Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions. Journal of Advanced Research in Natural and Applied Sciences, 10(3), 587-600. https://doi.org/10.28979/jarnas.1448999
AMA Tombal TD, Kurşun Ünver İ, Terzi M. Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions. JARNAS. Eylül 2024;10(3):587-600. doi:10.28979/jarnas.1448999
Chicago Tombal, Tuğba Deniz, İlgin Kurşun Ünver, ve Mert Terzi. “Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions”. Journal of Advanced Research in Natural and Applied Sciences 10, sy. 3 (Eylül 2024): 587-600. https://doi.org/10.28979/jarnas.1448999.
EndNote Tombal TD, Kurşun Ünver İ, Terzi M (01 Eylül 2024) Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions. Journal of Advanced Research in Natural and Applied Sciences 10 3 587–600.
IEEE T. D. Tombal, İ. Kurşun Ünver, ve M. Terzi, “Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions”, JARNAS, c. 10, sy. 3, ss. 587–600, 2024, doi: 10.28979/jarnas.1448999.
ISNAD Tombal, Tuğba Deniz vd. “Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions”. Journal of Advanced Research in Natural and Applied Sciences 10/3 (Eylül 2024), 587-600. https://doi.org/10.28979/jarnas.1448999.
JAMA Tombal TD, Kurşun Ünver İ, Terzi M. Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions. JARNAS. 2024;10:587–600.
MLA Tombal, Tuğba Deniz vd. “Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions”. Journal of Advanced Research in Natural and Applied Sciences, c. 10, sy. 3, 2024, ss. 587-00, doi:10.28979/jarnas.1448999.
Vancouver Tombal TD, Kurşun Ünver İ, Terzi M. Particle Shape-Based Evaluation of the Leaching of Sphalerite Ore in Dilute Acid Solutions. JARNAS. 2024;10(3):587-600.


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