Mekanik Alaşımlama Süresinin Toz Metalurjisi ile Üretilen AA7075 Matrisli Nanokompozit Malzemelerinin Sertliklerine Etkisi
Yıl 2021,
Cilt: 11 Sayı: 3, 2218 - 2231, 01.09.2021
Emin Salur
,
Mustafa Acarer
,
Cihad Nazik
Öz
Yaygın olarak kullanılan karbür parçacıkları göz önüne alındığında, titanyum karbür (TiC), sahip olduğu üstün fiziksel, mekanik özellikleri ve özellikle alüminyum ile uygun ara yüzey bağlanma yeteneğine sahip olması nedeniyle sıkça tercih edilen bir takviye malzemesi olarak kabul edilir. Bu çalışmada, ağırlıkça 3% nano titanyum karbür parçacıkları (nTiC) ile takviyelendirilmiş AA7075 alaşım matrisli kompozit malzemeler, bilyeli öğütme ve ardından sıcak presleme yoluyla başarıyla üretilmiştir. Öğütme süresinin (15 dk., 2 ve 10 sa.) tozların morfolojisi ve kristalografik özellikleri üzerindeki etkisi taramalı elektron mikroskobu, parçacık boyutu analizi ve X-ışını kırınımı ile karakterize edilmiştir. Öğütülmüş tozların konsolidasyonu 30 dakika boyunca uygulanan 400 MPa basınç ve 430 oC sıcaklık değerlerinde sıcak presleme yöntemi ile sağlanmıştır. Ayrıca, öğütme süresinin n-TiC/AA7075 kompozitlerinin mikro yapıları ve mekanik özellikleri üzerindeki etkisi, optik mikroskop ve sertlik sonuçları ile değerlendirilmiştir. Sonuçlar, aşırı plastik deformasyon sonucu sertleşen nano parçacıkların artan öğütme süresiyle matris içerisinde homojen olarak dağılması nedeniyle başlangıç AA7075 alaşım malzemesine kıyasla üç kat daha fazla sertlik değerlerine ulaşıldığını ortaya koymuştur.
Destekleyen Kurum
Selçuk Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon Birimi
Teşekkür
Bu çalışma, Emin SALUR’un “Mekanik Alaşımlanmış TiC ve Y2O3 Partikül Takviyeli AA7075 Metal Matrisli Nano Kompozitlerin Üretimi ve Karakterizasyonu” başlıklı doktora tezinden türetilmiştir. Bu çalışmanın yazarları, Bilimsel Araştırma Projeleri Koordinasyon Birimine (Proje Numarası: 20401019) çalışmadaki destekleri için teşekkür eder.
Kaynakça
- Aslan A, 2020. Optimization and Analysis of Process Parameters for Flank Wear, Cutting Forces and Vibration in Turning of AISI 5140: A Comprehensive Study. Measurement, 107959.
- Aslan A, Güneş A, Salur E, Şahin ÖS, Karadağ HB, Akdemir A, 2018. Mechanical properties and microstructure of composites produced by recycling metal chips. International Journal of Minerals, Metallurgy, and Materials, 25, 9, 1070-9.
- Aslan A, Salur E, Gunes A, Sahin O, Karadag H, Akdemir A, 2019. The mechanical properties of composite materials recycled from waste metallic chips under different pressures. International Journal of Environmental Science and Technology, 16, 9, 5259-66.
- Aslan A, Salur E, Güneş A, Şahin ÖS, Karadağ HB, Akdemir A, 2018. Production and mechanical characterization of prismatic shape machine element by recycling of bronze and cast-iron chips. Journal of the Faculty of Engineering and Architecture of Gazi University, 33, 3, 1013-27.
- Azimi A, Shokuhfar A, Nejadseyfi O, 2015. Mechanically alloyed Al7075–TiC nanocomposite: Powder processing, consolidation and mechanical strength. Materials & Design, 66, 137-41.
- Cabeza M, Feijoo I, Merino P, Pena G, Pérez M, Cruz S, Rey P, 2017. Effect of high energy ball milling on the morphology, microstructure and properties of nano-sized TiC particle-reinforced 6005A aluminium alloy matrix composite. Powder Technology, 321, 31-43.
- Calignano F, Lorusso M, Pakkanen J, Trevisan F, Ambrosio E, Manfredi D, Fino P, 2017. Investigation of accuracy and dimensional limits of part produced in aluminum alloy by selective laser melting. The International Journal of Advanced Manufacturing Technology, 88, 1-4, 451-8.
- Canakci A, Ozsahin S, Varol T, 2012. Modeling the influence of a process control agent on the properties of metal matrix composite powders using artificial neural networks. Powder Technology, 228, 26-35.
- Canakci A, Varol T, 2014. Microstructure and properties of AA7075/Al–SiC composites fabricated using powder metallurgy and hot pressing. Powder Technology, 268, 72-9.
- Canakci A, Varol T, Nazik C, 2012. Effects of amount of methanol on characteristics of mechanically alloyed Al–Al2O3 composite powders. Materials Technology, 27, 4, 320-7.
- Casati R, Wei X, Xia K, Dellasega D, Tuissi A, Villa E, Vedani M, 2014. Mechanical and functional properties of ultrafine grained Al wires reinforced by nano-Al2O3 particles. Materials & Design, 64, 102-9.
- Charkhi A, Kazemian H, Kazemeini M, 2010. Optimized experimental design for natural clinoptilolite zeolite ball milling to produce nano powders. Powder Technology, 203, 2, 389-96.
- Chen J, Huang I, 2013. Thermal properties of aluminum–graphite composites by powder metallurgy. Composites Part B: Engineering, 44, 1, 698-703.
- Etemadi R, Wang B, Pillai K, Niroumand B, Omrani E, Rohatgi P, 2018. Pressure infiltration processes to synthesize metal matrix composites–A review of metal matrix composites, the technology and process simulation. Materials and Manufacturing Processes, 33, 12, 1261-90.
- Ezatpour H, Parizi MT, Sajjadi SA, Ebrahimi G, Chaichi A, 2016. Microstructure, mechanical analysis and optimal selection of 7075 aluminum alloy based composite reinforced with alumina nanoparticles. Materials Chemistry and Physics, 178, 119-27.
- Fang ZZ, Paramore JD, Sun P, Chandran KR, Zhang Y, Xia Y, Cao F, Koopman M, Free M, 2018. Powder metallurgy of titanium–past, present, and future. International Materials Reviews, 63, 7, 407-59.
- He C, Zhao N, Shi C, Liu E, Li J, 2015. Fabrication of nanocarbon composites using in situ chemical vapor deposition and their applications. Advanced Materials, 27, 36, 5422-31.
- Hodder K, Izadi H, McDonald A, Gerlich A, 2012. Fabrication of aluminum–alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing. Materials Science and Engineering: A, 556, 114-21.
- Jafari M, Abbasi M, Enayati M, Karimzadeh F, 2012. Mechanical properties of nanostructured Al2024–MWCNT composite prepared by optimized mechanical milling and hot pressing methods. Advanced Powder Technology, 23, 2, 205-10.
- Jo MC, Choi JH, Yoo J, Lee D, Shin S, Jo I, Lee S-K, Lee S, 2019. Novel dynamic compressive and ballistic properties in 7075-T6 Al-matrix hybrid composite reinforced with SiC and B4C particulates. Composites Part B: Engineering, 174, 107041.
- Joshi TC, Prakash U, Dabhade VV, 2015. Microstructural development during hot forging of Al 7075 powder. Journal of Alloys and Compounds, 639, 123-30.
- Kumar A, Lal S, Kumar S, 2013. Fabrication and characterization of A359/Al2O3 metal matrix composite using electromagnetic stir casting method. Journal of Materials Research and Technology, 2, 3, 250-4.
- Kuntoğlu M, Sağlam H, 2020. Investigation of Signal Behaviors for Sensor Fusion with Tool Condition Monitoring System in Turning. Measurement, 108582.
- Li J-J, Hu Y-X, Liu M-C, Kong L-B, Hu Y-M, Han W, Luo Y-C, Kang L, 2016. Mechanical alloying synthesis of Ni3S2 nanoparticles as electrode material for pseudocapacitor with excellent performances. Journal of Alloys and Compounds, 656, 138-45.
- Li X, Wen X, Zhao H, Ma Z, Yu L, Li C, Liu C, Guo Q, Liu Y, 2019. The formation and evolution mechanism of amorphous layer surrounding Nb nano-grains in Nb-Al system during mechanical alloying process. Journal of Alloys and Compounds, 779, 175-82.
- Liu R, Wu C, Zhang J, Luo G, Shen Q, Zhang L, 2018. Microstructure and mechanical behaviors of the ultrafine grained AA7075/B4C composites synthesized via one-step consolidation. Journal of Alloys and Compounds, 748, 737-44.
- Nami H, Halvaee A, Adgi H, 2011. Transient liquid phase diffusion bonding of Al/Mg2Si metal matrix composite. Materials & Design, 32, 7, 3957-65.
- Ramkumar K, Sivasankaran S, Al-Mufadi FA, Siddharth S, Raghu R, 2019. Investigations on microstructure, mechanical, and tribological behaviour of AA 7075-x wt.% TiC composites for aerospace applications. Archives of Civil and Mechanical Engineering, 19, 428-38.
- Salur E, Aslan A, Kuntoglu M, Gunes A, Sahin OS, 2019. Experimental study and analysis of machinability characteristics of metal matrix composites during drilling. Composites Part B: Engineering, 166, 401-13.
- Sap E, 2020. Microstructural and Mechanical Properties of Cu-Based Co-Mo-Reinforced Composites Produced by the Powder Metallurgy Method. Journal of Materials Engineering and Performance, 29, 12, 8461-72.
- Suryanarayana C, 2001. Mechanical alloying and milling. Progress in materials science, 46, 1-2, 1-184.
Toozandehjani M, Matori KA, Ostovan F, Abdul Aziz S, Mamat MS, 2017. Effect of milling time on the microstructure, physical and mechanical properties of Al-Al2O3 nanocomposite synthesized by ball milling and powder metallurgy. Materials, 10, 11, 1232.
- Uzun M, Usca UA, 2018. Effect of Cr particulate reinforcements in different ratios on wear performance and mechanical properties of Cu matrix composites. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40, 4, 1-9.
- Varol T, Canakci A, 2013. Effect of particle size and ratio of B4C reinforcement on properties and morphology of nanocrystalline Al2024-B4C composite powders. Powder Technology, 246, 462-72.
- Varol T, Canakci A, Ozsahin S, 2013. Artificial neural network modeling to effect of reinforcement properties on the physical and mechanical properties of Al2024–B4C composites produced by powder metallurgy. Composites Part B: Engineering, 54, 224-33.
- Wang H, Li G, Zhao Y, Chen G, 2010. In situ fabrication and microstructure of Al2O3 particles reinforced aluminum matrix composites. Materials Science and Engineering: A, 527, 12, 2881-5.
- Yang B, Gan G, Yang L, Sun M, Zhang H, Fang ZZ, 2011. Microstructural characterization and wear behavior of in situ TiC/7075 composites synthesized by displacement reactions and spray forming. Materials Science and Engineering: A, 528, 18, 5649-55.
- Zebarjad SM, Sajjadi S, 2006. Microstructure evaluation of Al–Al2O3 composite produced by mechanical alloying method. Materials & Design, 27, 8, 684-8.
- Zhao Q, Yu L, Liu Y, Li H, 2015. Morphology and structure evolution of Y2O3 nanoparticles in ODS steel powders during mechanical alloying and annealing. Advanced Powder Technology, 26, 6, 1578-82.
The Effect of Mechanical Alloying Time on the Hardness of AA7075 Matrix Nanocomposite Materials Produced via Powder Metallurgy
Yıl 2021,
Cilt: 11 Sayı: 3, 2218 - 2231, 01.09.2021
Emin Salur
,
Mustafa Acarer
,
Cihad Nazik
Öz
Considering commonly used carbide particles, titanium carbide (TiC) is frequently preferred reinforcement material due to its superior physical, mechanical properties and especially its good bonding ability with aluminum. In this study, 3 wt.% nano titanium carbide particles (n-TiC) reinforced with AA7075 alloy matrix were successfully produced by a high energy planetary ball milling followed via hot pressing process. The effect of milling time (15 minutes, 2 hours, and 10 hours) on the morphology and crystallographic properties of the milled powders was characterized by scanning electron microscopy, particle size analysis and X-ray diffraction. The consolidation of the milled powders was achieved by hot pressing method under 400 MPa pressure and 430 oC temperature for 30 minutes. In addition, the effect of milling time on microstructure and mechanical properties of n-TiC/AA7075 composites was evaluated by optical microscope and hardness results. The results showed that three times the hardness values were accomplished compared to the initial AA7075 alloy material. The reason for this is that the nanoparticles which are hardened because of excessive plastic deformation were homogeneously distributed in the matrix with prolonging milling time.
Kaynakça
- Aslan A, 2020. Optimization and Analysis of Process Parameters for Flank Wear, Cutting Forces and Vibration in Turning of AISI 5140: A Comprehensive Study. Measurement, 107959.
- Aslan A, Güneş A, Salur E, Şahin ÖS, Karadağ HB, Akdemir A, 2018. Mechanical properties and microstructure of composites produced by recycling metal chips. International Journal of Minerals, Metallurgy, and Materials, 25, 9, 1070-9.
- Aslan A, Salur E, Gunes A, Sahin O, Karadag H, Akdemir A, 2019. The mechanical properties of composite materials recycled from waste metallic chips under different pressures. International Journal of Environmental Science and Technology, 16, 9, 5259-66.
- Aslan A, Salur E, Güneş A, Şahin ÖS, Karadağ HB, Akdemir A, 2018. Production and mechanical characterization of prismatic shape machine element by recycling of bronze and cast-iron chips. Journal of the Faculty of Engineering and Architecture of Gazi University, 33, 3, 1013-27.
- Azimi A, Shokuhfar A, Nejadseyfi O, 2015. Mechanically alloyed Al7075–TiC nanocomposite: Powder processing, consolidation and mechanical strength. Materials & Design, 66, 137-41.
- Cabeza M, Feijoo I, Merino P, Pena G, Pérez M, Cruz S, Rey P, 2017. Effect of high energy ball milling on the morphology, microstructure and properties of nano-sized TiC particle-reinforced 6005A aluminium alloy matrix composite. Powder Technology, 321, 31-43.
- Calignano F, Lorusso M, Pakkanen J, Trevisan F, Ambrosio E, Manfredi D, Fino P, 2017. Investigation of accuracy and dimensional limits of part produced in aluminum alloy by selective laser melting. The International Journal of Advanced Manufacturing Technology, 88, 1-4, 451-8.
- Canakci A, Ozsahin S, Varol T, 2012. Modeling the influence of a process control agent on the properties of metal matrix composite powders using artificial neural networks. Powder Technology, 228, 26-35.
- Canakci A, Varol T, 2014. Microstructure and properties of AA7075/Al–SiC composites fabricated using powder metallurgy and hot pressing. Powder Technology, 268, 72-9.
- Canakci A, Varol T, Nazik C, 2012. Effects of amount of methanol on characteristics of mechanically alloyed Al–Al2O3 composite powders. Materials Technology, 27, 4, 320-7.
- Casati R, Wei X, Xia K, Dellasega D, Tuissi A, Villa E, Vedani M, 2014. Mechanical and functional properties of ultrafine grained Al wires reinforced by nano-Al2O3 particles. Materials & Design, 64, 102-9.
- Charkhi A, Kazemian H, Kazemeini M, 2010. Optimized experimental design for natural clinoptilolite zeolite ball milling to produce nano powders. Powder Technology, 203, 2, 389-96.
- Chen J, Huang I, 2013. Thermal properties of aluminum–graphite composites by powder metallurgy. Composites Part B: Engineering, 44, 1, 698-703.
- Etemadi R, Wang B, Pillai K, Niroumand B, Omrani E, Rohatgi P, 2018. Pressure infiltration processes to synthesize metal matrix composites–A review of metal matrix composites, the technology and process simulation. Materials and Manufacturing Processes, 33, 12, 1261-90.
- Ezatpour H, Parizi MT, Sajjadi SA, Ebrahimi G, Chaichi A, 2016. Microstructure, mechanical analysis and optimal selection of 7075 aluminum alloy based composite reinforced with alumina nanoparticles. Materials Chemistry and Physics, 178, 119-27.
- Fang ZZ, Paramore JD, Sun P, Chandran KR, Zhang Y, Xia Y, Cao F, Koopman M, Free M, 2018. Powder metallurgy of titanium–past, present, and future. International Materials Reviews, 63, 7, 407-59.
- He C, Zhao N, Shi C, Liu E, Li J, 2015. Fabrication of nanocarbon composites using in situ chemical vapor deposition and their applications. Advanced Materials, 27, 36, 5422-31.
- Hodder K, Izadi H, McDonald A, Gerlich A, 2012. Fabrication of aluminum–alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing. Materials Science and Engineering: A, 556, 114-21.
- Jafari M, Abbasi M, Enayati M, Karimzadeh F, 2012. Mechanical properties of nanostructured Al2024–MWCNT composite prepared by optimized mechanical milling and hot pressing methods. Advanced Powder Technology, 23, 2, 205-10.
- Jo MC, Choi JH, Yoo J, Lee D, Shin S, Jo I, Lee S-K, Lee S, 2019. Novel dynamic compressive and ballistic properties in 7075-T6 Al-matrix hybrid composite reinforced with SiC and B4C particulates. Composites Part B: Engineering, 174, 107041.
- Joshi TC, Prakash U, Dabhade VV, 2015. Microstructural development during hot forging of Al 7075 powder. Journal of Alloys and Compounds, 639, 123-30.
- Kumar A, Lal S, Kumar S, 2013. Fabrication and characterization of A359/Al2O3 metal matrix composite using electromagnetic stir casting method. Journal of Materials Research and Technology, 2, 3, 250-4.
- Kuntoğlu M, Sağlam H, 2020. Investigation of Signal Behaviors for Sensor Fusion with Tool Condition Monitoring System in Turning. Measurement, 108582.
- Li J-J, Hu Y-X, Liu M-C, Kong L-B, Hu Y-M, Han W, Luo Y-C, Kang L, 2016. Mechanical alloying synthesis of Ni3S2 nanoparticles as electrode material for pseudocapacitor with excellent performances. Journal of Alloys and Compounds, 656, 138-45.
- Li X, Wen X, Zhao H, Ma Z, Yu L, Li C, Liu C, Guo Q, Liu Y, 2019. The formation and evolution mechanism of amorphous layer surrounding Nb nano-grains in Nb-Al system during mechanical alloying process. Journal of Alloys and Compounds, 779, 175-82.
- Liu R, Wu C, Zhang J, Luo G, Shen Q, Zhang L, 2018. Microstructure and mechanical behaviors of the ultrafine grained AA7075/B4C composites synthesized via one-step consolidation. Journal of Alloys and Compounds, 748, 737-44.
- Nami H, Halvaee A, Adgi H, 2011. Transient liquid phase diffusion bonding of Al/Mg2Si metal matrix composite. Materials & Design, 32, 7, 3957-65.
- Ramkumar K, Sivasankaran S, Al-Mufadi FA, Siddharth S, Raghu R, 2019. Investigations on microstructure, mechanical, and tribological behaviour of AA 7075-x wt.% TiC composites for aerospace applications. Archives of Civil and Mechanical Engineering, 19, 428-38.
- Salur E, Aslan A, Kuntoglu M, Gunes A, Sahin OS, 2019. Experimental study and analysis of machinability characteristics of metal matrix composites during drilling. Composites Part B: Engineering, 166, 401-13.
- Sap E, 2020. Microstructural and Mechanical Properties of Cu-Based Co-Mo-Reinforced Composites Produced by the Powder Metallurgy Method. Journal of Materials Engineering and Performance, 29, 12, 8461-72.
- Suryanarayana C, 2001. Mechanical alloying and milling. Progress in materials science, 46, 1-2, 1-184.
Toozandehjani M, Matori KA, Ostovan F, Abdul Aziz S, Mamat MS, 2017. Effect of milling time on the microstructure, physical and mechanical properties of Al-Al2O3 nanocomposite synthesized by ball milling and powder metallurgy. Materials, 10, 11, 1232.
- Uzun M, Usca UA, 2018. Effect of Cr particulate reinforcements in different ratios on wear performance and mechanical properties of Cu matrix composites. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40, 4, 1-9.
- Varol T, Canakci A, 2013. Effect of particle size and ratio of B4C reinforcement on properties and morphology of nanocrystalline Al2024-B4C composite powders. Powder Technology, 246, 462-72.
- Varol T, Canakci A, Ozsahin S, 2013. Artificial neural network modeling to effect of reinforcement properties on the physical and mechanical properties of Al2024–B4C composites produced by powder metallurgy. Composites Part B: Engineering, 54, 224-33.
- Wang H, Li G, Zhao Y, Chen G, 2010. In situ fabrication and microstructure of Al2O3 particles reinforced aluminum matrix composites. Materials Science and Engineering: A, 527, 12, 2881-5.
- Yang B, Gan G, Yang L, Sun M, Zhang H, Fang ZZ, 2011. Microstructural characterization and wear behavior of in situ TiC/7075 composites synthesized by displacement reactions and spray forming. Materials Science and Engineering: A, 528, 18, 5649-55.
- Zebarjad SM, Sajjadi S, 2006. Microstructure evaluation of Al–Al2O3 composite produced by mechanical alloying method. Materials & Design, 27, 8, 684-8.
- Zhao Q, Yu L, Liu Y, Li H, 2015. Morphology and structure evolution of Y2O3 nanoparticles in ODS steel powders during mechanical alloying and annealing. Advanced Powder Technology, 26, 6, 1578-82.