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Innovative thermodynamic integration: kalina, orc and rankine cycles to obtain sustainable energy from gas turbine waste heat

Year 2025, Issue: 060, 46 - 62, 25.03.2025
https://doi.org/10.59313/jsr-a.1549849

Abstract

The research presents the thermodynamic performance analysis in which Kalina, Organic Rankine Cycle (ORC) and Rankine cycles are integrated to ensure sustainable energy production from the waste heat of the UGT-25000 gas turbine. In the comparisons, the highest performance level in terms of energy efficiency was given by the Gas Turbine + Kalina Cycle with 68.57%, whereas the others' energy efficiencies were determined as 68.13% (Gas Turbine + ORC), 68.05% (Gas Turbine + Rankine) and 65.72% (Gas Turbine only). According to exergy efficiency, the highest value was given by the Gas Turbine + Kalina Cycle with 23.71%. The exergy efficiencies of the remaining cycles were 17.71% (Gas Turbine + Rankine), 17.52% (Gas Turbine alone) and 13.28% (Gas Turbine + ORC). On cost of energy and carbon footprint basis, the best performance was also exhibited by the Gas Turbine + Kalina Cycle with figures of $0.36/kWh and 3.66 kg CO₂/h, respectively. But the cost of energy per unit of the Gas Turbine alone is $0.63/kWh and the carbon footprint is 20.46 kg CO₂/h. The results obtained show that the Kalina cycle plays a significant role in sustainable production of energy both cost saving and reducing the carbon footprint. Thermodynamic calculations were done using the Engineering Equation Solver (EES) software and detailed study of the energy and exergy losses in system components was conducted. The study provides a valuable guideline for effective utilization of waste heat and supply of sustainable solutions by integrated systems in the energy sector.

References

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  • [18] Y. A. Cengel and M. A. Boles, Thermodynamics: An Engineering Approach, 7th ed. New York: McGraw-Hill, 2011.
  • [19] I. Dincer and M. A. Rosen, Exergy: Energy, Environment and Sustainable Development. Elsevier Science, 2012.
  • [20] A. Bejan, G. Tsatsaronis, and M. Moran, Thermal Design and Optimization. New York: John Wiley & Sons, 1996.
  • [21] S. A. Klein, Engineering Equation Solver (EES) (Version 10.835-3D). F-Chart Software, 2020.
  • [22] J. Jeswiet and S. Kara, "Carbon emissions and CES™ in manufacturing," CIRP Annals, vol. 57, no. 1, pp. 17-20, 2008, doi: 10.1016/j.cirp.2008.03.117.
  • [23] International Energy Agency (IEA), "Global Energy & CO2 Data," Available: https://www.iea.org/countries. [Accessed: Aug. 2023].
  • [24] IRENA, "REmap 2030 commodity prices," Available: https://www.irena.org/-media/Files/IRENA/REmap/Methodology/IRENA_REmap_2030_commodity_prices.xlsx. [Accessed: Aug. 2023].
  • [25] В. И. Шкляр et al., "Эксергетический анализ работы газотурбинной установки," Промышленная теплотехника, vol. 32, no. 1, pp. 108-112, 2010.
Year 2025, Issue: 060, 46 - 62, 25.03.2025
https://doi.org/10.59313/jsr-a.1549849

Abstract

References

  • [1] R. A. Victor, J. K. Kim, and R. Smith, "Composition optimisation of working fluids for Organic Rankine Cycles and Kalina cycles," Energy, vol. 55, pp. 114-126, 2013, doi: 10.1016/j.energy.2013.03.069.
  • [2] E. Gholamian and V. Zare, "A comparative thermodynamic investigation with environmental analysis of SOFC waste heat to power conversion employing Kalina and Organic Rankine Cycles," Energy Conversion and Management, vol. 117, pp. 150-161, 2016, doi: 10.1016/j.enconman.2016.03.011.
  • [3] Ö. Köse, Y. Koç, and H. Yağlı, "Energy, exergy, economy and environmental (4E) analysis and optimization of single, dual and triple configurations of the power systems: Rankine Cycle/Kalina Cycle, driven by a gas turbine," Energy Conversion and Management, vol. 227, p. 113604, 2021, doi: 10.1016/j.enconman.2020.113604.
  • [4] H. Zhu, G. Xie, H. Yuan, and S. Nizetic, "Thermodynamic assessment of combined supercritical CO₂ cycle power systems with organic Rankine cycle or Kalina cycle," Sustainable Energy Technologies and Assessments, vol. 52, p. 102166, 2022, doi: 10.1016/j.seta.2022.102166.
  • [5] F. Wakana, M. Omarsdottir, I. G. Haraldsson, and L. S. Georgsson, "Preliminary study of binary power plant feasibility comparing ORC and Kalina for low-temperature resources in Rusizi Valley, Burundi," Geothermal Training Programme, Reykjavik, 2013.
  • [6] M. Akbari, S. M. Mahmoudi, M. Yari, and M. A. Rosen, "Energy and exergy analyses of a new combined cycle for producing electricity and desalinated water using geothermal energy," Sustainability, vol. 6, no. 4, pp. 1796-1820, 2014, doi: 10.3390/su6041796.
  • [7] I. Slavić, Uporaba Kalina ciklusa za iskorištavanje niskotemperaturnih geotermalnih izvora, Ph.D. dissertation, The Department of Mechanical Engineering, Karlovac University of Applied Sciences, 2016.
  • [8] A. N. M. N. U. Shan, "A review of Kalina cycle," International Journal of Smart Energy Technologies and Environmental Engineering, vol. 1, no. 1, 2020.
  • [9] M. R. Shahrokhi, H. A. Ozgoli, and F. Farhani, "Comparative analysis of a dual Kalina cycle configuration for heat recovery from boiler stack in a steam power plant," Environmental Progress & Sustainable Energy, vol. 41, no. 6, p. e13900, 2022, doi: 10.1002/ep.13900.
  • [10] M. M. Hossain, M. S. Hossain, N. A. Ahmed, and M. M. Ehsan, "Numerical investigation of a modified Kalina cycle system for high-temperature application and genetic algorithm based optimization of the multi-phase expander's inlet condition," Energy and AI, vol. 6, p. 100117, 2021, doi: 10.1016/j.egyai.2021.100117.
  • [11] S. M. Seyed Mahmoudi, R. Ghiami Sardroud, M. Sadeghi, and M. A. Rosen, "Integration of supercritical CO₂ recompression Brayton cycle with organic Rankine/flash and Kalina cycles: Thermoeconomic comparison," Sustainability, vol. 14, no. 14, p. 8769, 2022, doi: 10.3390/su14148769.
  • [12] T. Hai, M. A. Ali, R. Chaturvedi, S. F. Almojil, A. I. Almohana, A. F. Alali, and M. A. Shamseldin, "A low-temperature driven organic Rankine cycle for waste heat recovery from a geothermal driven Kalina cycle: 4E analysis and optimization based on artificial intelligence," Sustainable Energy Technologies and Assessments, vol. 55, p. 102895, 2023, doi: 10.1016/j.seta.2022.102895.
  • [13] U. Gunes, A. S. Karakurt, and B. Sahin, "The effect of size on entropy generation for waste heat recovery boiler," in Proceedings of the 32nd International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy System, pp. 809-818, 2019.
  • [14] E. Yücel, B. Doğanay, F. Gökalp, N. Baycık, and Y. Durmuşoğlu, "Kalina çevriminin bir tanker gemisine entegrasyonu ve geminin enerji verimliliğine etkisinin analizi," Seatific, vol. 1, no. 1, pp. 26-36, 2021, doi: 10.14744/seatific.2021.0005.
  • [15] T. Koroglu and O. S. Sogut, "Advanced exergoeconomic analysis of organic Rankine cycle waste heat recovery system of a marine power plant," International Journal of Thermodynamics, vol. 20, no. 3, pp. 140-151, 2017, doi: 10.5541/eoguijt.336700.
  • [16] Y. Ust, A. S. Karakurt, and U. Gunes, "Performance analysis of multipurpose refrigeration system (MRS) on fishing vessel," Polish Maritime Research, vol. 23, no. 2, pp. 48-56, 2016.
  • [17] H. Sayyaadi, Y. Khosravanifard, and A. Sohani, "Solutions for thermal energy exploitation from the exhaust of an industrial gas turbine using optimized bottoming cycles," Energy Conversion and Management, vol. 207, p. 112523, 2020, doi: 10.1016/j.enconman.2020.112523.
  • [18] Y. A. Cengel and M. A. Boles, Thermodynamics: An Engineering Approach, 7th ed. New York: McGraw-Hill, 2011.
  • [19] I. Dincer and M. A. Rosen, Exergy: Energy, Environment and Sustainable Development. Elsevier Science, 2012.
  • [20] A. Bejan, G. Tsatsaronis, and M. Moran, Thermal Design and Optimization. New York: John Wiley & Sons, 1996.
  • [21] S. A. Klein, Engineering Equation Solver (EES) (Version 10.835-3D). F-Chart Software, 2020.
  • [22] J. Jeswiet and S. Kara, "Carbon emissions and CES™ in manufacturing," CIRP Annals, vol. 57, no. 1, pp. 17-20, 2008, doi: 10.1016/j.cirp.2008.03.117.
  • [23] International Energy Agency (IEA), "Global Energy & CO2 Data," Available: https://www.iea.org/countries. [Accessed: Aug. 2023].
  • [24] IRENA, "REmap 2030 commodity prices," Available: https://www.irena.org/-media/Files/IRENA/REmap/Methodology/IRENA_REmap_2030_commodity_prices.xlsx. [Accessed: Aug. 2023].
  • [25] В. И. Шкляр et al., "Эксергетический анализ работы газотурбинной установки," Промышленная теплотехника, vol. 32, no. 1, pp. 108-112, 2010.
There are 25 citations in total.

Details

Primary Language English
Subjects Energy, Renewable Energy Resources
Journal Section Research Articles
Authors

Ahmet Elbir 0000-0001-8934-7665

Publication Date March 25, 2025
Submission Date September 13, 2024
Acceptance Date February 5, 2025
Published in Issue Year 2025 Issue: 060

Cite

IEEE A. Elbir, “Innovative thermodynamic integration: kalina, orc and rankine cycles to obtain sustainable energy from gas turbine waste heat”, JSR-A, no. 060, pp. 46–62, March 2025, doi: 10.59313/jsr-a.1549849.