An Inventory Optimization Model for a Textile Manufacturing Company
Yıl 2022,
Cilt: 6 Sayı: 2, 1252 - 1262, 31.12.2022
Adem Pınar
,
Durdu Hakan Utku
,
Fatih Kasımoğlu
Öz
Inventory management is a crucial issue in most businesses from factories in industry to small and large organizations in the production or service sector. A company should determine an optimum inventory level between excessive inventory that takes up physical space, costs much, and lack of inventory which disrupts the supply chain causing unavailability of the product that makes customers change their idea and buy from another supplier.
In this study, we first classify the items that the company manufactures by using ABC analysis and develop a mathematical model to minimize total cost to enable a better inventory management. We use ABC analysis method to evaluate products in a textile company in terms of importance and to track these products according to their priorities. Accordingly, we propose a mixed integer programming model to determine production quantities and inventory levels with minimum cost. The results shows that the company in concern can improve its total production and inventory costs by 3.8 percent.
Kaynakça
- Addy-Tayie, N. (2012). Improving Warehouse and Inventory Management: Operational Efficiency and Transport Safety
- Alawneh, F., & Zhang, G. (2018). Dual-channel warehouse and inventory management with stochastic demand. Transportation Research Part E: Logistics and Transportation Review, 112, 84-106.
- Ancarani, A., Di Mauro, C., & D’Urso, D. (2016). Measuring overconfidence in inventory management decisions. Journal of Purchasing and Supply Management, 22(3), 171-180.
Armour, G. C., & Buffa, E. S. (1963). A heuristic algorithm and simulation approach to relative location of facilities. Management science, 9(2), 294-309.
- Balcik, B., Bozkir, C. D. C., & Kundakcioglu, O. E. (2016). A literature review on inventory management in humanitarian supply chains. Surveys in Operations Research and Management Science, 21(2), 101-116.
- Chandra, S., Christiansen, M., & Fagerholt, K. (2016). Combined fleet deployment and inventory management in roll-on/roll-off shipping. Transportation Research Part E: Logistics and Transportation Review, 92, 43-55.
- Corporation, G. D. (2010). General Algebraic Modeling System (GAMS). In (Version 23.5.1)
- Dabiri, N., Tarokh, M. J., & Alinaghian, M. (2017). New mathematical model for the bi-objective inventory routing problem with a step cost function: A multi-objective particle swarm optimization solution approach. Applied Mathematical Modelling, 49, 302-318.
- Dai, Z., Aqlan, F., & Gao, K. (2017). Optimizing multi-echelon inventory with three types of demand in supply chain. Transportation Research Part E: Logistics and Transportation Review, 107, 141-177.
- Ehrhardt, R. (1979). The power approximation for computing (s, S) inventory policies. Management science, 25(8), 777-786.
- Eissa, M., & Rashed, E. (2020). Application of statistical process optimization tools in inventory management of goods quality: suppliers evaluation in healthcare facility. Journal of Turkish Operations Management, 4(1), 388-408.
- Fiestras-Janeiro, M. G., García-Jurado, I., Meca, A., & Mosquera, M. A. (2011). Cooperative game theory and inventory management. European Journal of Operational Research, 210(3), 459-466.
- García-Alvarado, M., Paquet, M., Chaabane, A., & Amodeo, L. (2017). Inventory management under joint product recovery and cap-and-trade constraints. Journal of cleaner Production, 167, 1499-1517.
- Herron, D. (1976). Industrial engineering applications of ABC curves. AIIE Transactions, 8(2), 210-218.
- Janssen, F., Heuts, R., & de Kok, T. (1999). The impact of data collection on fill rate performance in the (R, s, Q) inventory model. Journal of the Operational Research Society, 50(1), 75-84.
- Koumanakos, D. P. (2008). The effect of inventory management on firm performance. International journal of productivity and performance management.
- Li, Z., & Fu, Q. G. (2017). Robust inventory management with stock-out substitution. International Journal of Production Economics, 193, 813-826.
- Moradi, S., & MirHassani, S. (2015). Transportation planning for petroleum products and integrated inventory management. Applied Mathematical Modelling, 39(23-24), 7630-7642.
- Pandya, B., & Thakkar, H. (2016). A review on inventory management control techniques: ABC-XYZ analysis. REST Journal on Emerging trends in Modelling and Manufacturing, 2, 15.
- Poppe, J., Basten, R. J., Boute, R. N., & Lambrecht, M. R. (2017). Numerical study of inventory management under various maintenance policies. Reliability Engineering &
System Safety, 168, 262-273.
- Qiu, Y., Qiao, J., & Pardalos, P. M. (2019). Optimal production, replenishment, delivery, routing and inventory management policies for products with perishable inventory.
Omega, 82, 193-204.
- Rahdar, M., Wang, L., & Hu, G. (2018). A tri-level optimization model for inventory control with uncertain demand and lead time. International Journal of Production Economics, 195, 96-105.
- Scarf, H. (1960). The optimality of (S, s) policies in the dynamic inventory problem.
- Siddiqui, A., Verma, M., & Verter, V. (2018). An integrated framework for inventory management and transportation of refined petroleum products: Pipeline or marine? Applied Mathematical Modelling, 55, 224-247.
- Silver, E. A., & Peterson, R. (1985). Decision systems for inventory management and production planning (Vol. 18). Wiley.
- Torkul, O., Yılmaz, R., Selvi, İ. H., & Cesur, M. R. (2016). A real-time inventory model to manage variance of demand for decreasing inventory holding cost. Computers & Industrial Engineering, 102, 435-439.
- Wild, T. (2017). Best practice in inventory management. Routledge.
Yıl 2022,
Cilt: 6 Sayı: 2, 1252 - 1262, 31.12.2022
Adem Pınar
,
Durdu Hakan Utku
,
Fatih Kasımoğlu
Kaynakça
- Addy-Tayie, N. (2012). Improving Warehouse and Inventory Management: Operational Efficiency and Transport Safety
- Alawneh, F., & Zhang, G. (2018). Dual-channel warehouse and inventory management with stochastic demand. Transportation Research Part E: Logistics and Transportation Review, 112, 84-106.
- Ancarani, A., Di Mauro, C., & D’Urso, D. (2016). Measuring overconfidence in inventory management decisions. Journal of Purchasing and Supply Management, 22(3), 171-180.
Armour, G. C., & Buffa, E. S. (1963). A heuristic algorithm and simulation approach to relative location of facilities. Management science, 9(2), 294-309.
- Balcik, B., Bozkir, C. D. C., & Kundakcioglu, O. E. (2016). A literature review on inventory management in humanitarian supply chains. Surveys in Operations Research and Management Science, 21(2), 101-116.
- Chandra, S., Christiansen, M., & Fagerholt, K. (2016). Combined fleet deployment and inventory management in roll-on/roll-off shipping. Transportation Research Part E: Logistics and Transportation Review, 92, 43-55.
- Corporation, G. D. (2010). General Algebraic Modeling System (GAMS). In (Version 23.5.1)
- Dabiri, N., Tarokh, M. J., & Alinaghian, M. (2017). New mathematical model for the bi-objective inventory routing problem with a step cost function: A multi-objective particle swarm optimization solution approach. Applied Mathematical Modelling, 49, 302-318.
- Dai, Z., Aqlan, F., & Gao, K. (2017). Optimizing multi-echelon inventory with three types of demand in supply chain. Transportation Research Part E: Logistics and Transportation Review, 107, 141-177.
- Ehrhardt, R. (1979). The power approximation for computing (s, S) inventory policies. Management science, 25(8), 777-786.
- Eissa, M., & Rashed, E. (2020). Application of statistical process optimization tools in inventory management of goods quality: suppliers evaluation in healthcare facility. Journal of Turkish Operations Management, 4(1), 388-408.
- Fiestras-Janeiro, M. G., García-Jurado, I., Meca, A., & Mosquera, M. A. (2011). Cooperative game theory and inventory management. European Journal of Operational Research, 210(3), 459-466.
- García-Alvarado, M., Paquet, M., Chaabane, A., & Amodeo, L. (2017). Inventory management under joint product recovery and cap-and-trade constraints. Journal of cleaner Production, 167, 1499-1517.
- Herron, D. (1976). Industrial engineering applications of ABC curves. AIIE Transactions, 8(2), 210-218.
- Janssen, F., Heuts, R., & de Kok, T. (1999). The impact of data collection on fill rate performance in the (R, s, Q) inventory model. Journal of the Operational Research Society, 50(1), 75-84.
- Koumanakos, D. P. (2008). The effect of inventory management on firm performance. International journal of productivity and performance management.
- Li, Z., & Fu, Q. G. (2017). Robust inventory management with stock-out substitution. International Journal of Production Economics, 193, 813-826.
- Moradi, S., & MirHassani, S. (2015). Transportation planning for petroleum products and integrated inventory management. Applied Mathematical Modelling, 39(23-24), 7630-7642.
- Pandya, B., & Thakkar, H. (2016). A review on inventory management control techniques: ABC-XYZ analysis. REST Journal on Emerging trends in Modelling and Manufacturing, 2, 15.
- Poppe, J., Basten, R. J., Boute, R. N., & Lambrecht, M. R. (2017). Numerical study of inventory management under various maintenance policies. Reliability Engineering &
System Safety, 168, 262-273.
- Qiu, Y., Qiao, J., & Pardalos, P. M. (2019). Optimal production, replenishment, delivery, routing and inventory management policies for products with perishable inventory.
Omega, 82, 193-204.
- Rahdar, M., Wang, L., & Hu, G. (2018). A tri-level optimization model for inventory control with uncertain demand and lead time. International Journal of Production Economics, 195, 96-105.
- Scarf, H. (1960). The optimality of (S, s) policies in the dynamic inventory problem.
- Siddiqui, A., Verma, M., & Verter, V. (2018). An integrated framework for inventory management and transportation of refined petroleum products: Pipeline or marine? Applied Mathematical Modelling, 55, 224-247.
- Silver, E. A., & Peterson, R. (1985). Decision systems for inventory management and production planning (Vol. 18). Wiley.
- Torkul, O., Yılmaz, R., Selvi, İ. H., & Cesur, M. R. (2016). A real-time inventory model to manage variance of demand for decreasing inventory holding cost. Computers & Industrial Engineering, 102, 435-439.
- Wild, T. (2017). Best practice in inventory management. Routledge.