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Investigation Mechanical Properties of Shipbuilding Steel Joined By Submerged Metal Arc Welding And Gas Metal Arc Welding Methods

Yıl 2023, Cilt: 13 Sayı: 3, 1107 - 1116, 15.09.2023
https://doi.org/10.31466/kfbd.1295655

Öz

Merchant ships are generally built by joining steels with various welding methods. When the welding methods used in shipyards are examined, it is seen that gas metal arc welding (GMAW), submerged arc welding (SAW), covered electrode arc welding and tungsten inert gas (TIG) welding come to the fore. In the assembly of ship hull sheets, GMAW and SAW are generally preferred. In this sense, it is extremely important to characterize the mechanical properties of the weld zone after welding of the shipbuilding steel joined by these two welding methods. When the studies examined, although there are few studies on the joining with GMAW and SAW of shipbuilding steels, no study has been found on the comparative examination of these two welding methods. In this context, within the scope of the study, 3701 shipbuilding steel, which is used extensively in shipbuilding, was joined with SAW and GMAW methods and the hardness, tensile, impact and bending properties of the welding zone were examined comparatively. In consequence of the tests, it was determined that higher mechanical properties were obtained than the base metal in both welding methods. Also, it was found that the welding zone of the shipbuilding steel joint by the SAW method had relatively better mechanical qualities.

Teşekkür

We appreciate Professor Gencaga Purcek from the Karadeniz Technical University's Mechanical Engineering Department for sharing his laboratory with us.

Kaynakça

  • Donizete Borba, T. M., Duarte Flores, W., de Oliveira Turani, L., & Cardoso Junior, R. (2017) ‘’Assessment of the Weldability of EH36 TMCP Shipbuilding Steel Welded by High Heat Input Submerged Arc Welding’’, Welding International, 31(3), 184-195.
  • Gook, S., Midik, A., Biegler, M., Gumenyuk, A., & Rethmeier, M. (2022) ‘’Joining 30 mm Thick Shipbuilding Steel Plates EH36 Using a Process Combination of Hybrid Laser Arc Welding and Submerged Arc Welding’’, Journal of Manufacturing and Materials Processing, 6(4), 84.
  • Hajian, M., Abdollah-zadeh, A., Rezaei-Nejad, S. S., Assadi, H., Hadavi, S. M. M., Chung, K., & Shokouhimehr, M. (2015) ‘’Microstructure and mechanical properties of friction stir processed AISI 316L stainless steel’’, Materials & Design, 67, 82-94.
  • Jokinen, T., Vihervä, T., Riikonen, H., & Kujanpää, V. (2000) ’’Welding of ship structural steel A36 using a Nd:YAG laser and gas–metal arc welding’’, Journal of Laser Applications, 12(5), 185-188.
  • Kim, C.-M., Lee, J.-B., & Choo, W.-Y. (2003) ‘’Characteristics of Single Pass Welds In 50kJ/mm of Heavy Thickness Shipbuilding Steel’’ Paper presented at the The Thirteenth International Offshore and Polar Engineering Conference.
  • Pamnani, R., Vasudevan, M., Jayakumar, T., & Vasantharaja, P. (2017) ‘’Development of Activated Flux, Optimization of Welding Parameters and Characterization of Weld Joint for DMR-249A Shipbuilding Steel’’, Transactions of the Indian Institute of Metals, 70(1), 49-57.
  • Pan, Z., Larkin, N., Li, H., Van Duin, S., Shen, C., Lang, D., & Sterjovski, Z. (2013) ‘’Evaluation of tandem gas metal arc welding for low distortion butt-welds in naval shipbuilding’’, Australasian Welding Journal, 58 (2).
  • Sekban, D. M. (2021) ‘’Effects of Heat Treatment and Severe Plastic Deformation on Microstructure, Mechanical Properties and Midsection Ultimate Strength of Shipbuilding Steel’’, Journal of Materials Engineering and Performance, 30(10), 7805-7816.
  • Sekban, D. M., Aktarer, S. M., & Purcek, G. (2019) ‘’Friction Stir Welding of Low-Carbon Shipbuilding Steel Plates: Microstructure, Mechanical Properties, and Corrosion Behavior’’, Metallurgical and Materials Transactions A, 50(9), 4127-4140.
  • Sirisatien, T., Mahabunphachai, S., & Sojiphan, K. (2018) ‘’Effect of submerged arc welding process with one-side one-pass welding technique on distortion behavior of shipbuilding steel plate ASTM A131 grade A.’’, Materials Today: Proceedings, 5(3, Part 2), 9543-9551.
  • Turan, E., Koçal, T., & Ünlügençoğlu, K. (2011) ‘’Welding technologies in shipbuilding industry’’, Tojsat, 1(4), 24-30.
  • Wang, Z., Gao, J., Zhong, M., Basu, S., Wang, D., Qu, Z., & Wang, C. (2023) ‘’Revealing Charpy Impact Toughness Variations of EH36 Shipbuilding Steel Weld Metals Processed by CaF2-Al2O3-TiO2 Fluxes under High Heat Input Submerged Arc Welding’’, Journal of Materials Engineering and Performance.
  • Wu, Y., Yuan, X., Kaldre, I., Zhong, M., Wang, Z., & Wang, C. (2023) ‘’TiO2-Assisted Microstructural Variations in the Weld Metal of EH36 Shipbuilding Steel Subject to High Heat Input Submerged Arc Welding’’,
  • Yuan, X., Wu, Y., Zhong, M., Basu, S., Wang, Z., & Wang, C. (2022) ‘’Profiling inclusion characteristics in submerged arc welded metals of EH36 shipbuilding steel treated by CaF2–TiO2 fluxes’’, Science and Technology of Welding and Joining, 27(8), 683-690.
  • Zhang, J., Coetsee, T., Dong, H., & Wang, C. (2020a) ‘’Element Transfer Behaviors of Fused CaF2-TiO2 Fluxes in EH36 Shipbuilding Steel During High Heat Input Submerged Arc Welding’’, Metallurgical and Materials Transactions B, 51(5), 1953-1957.
  • Zhang, J., Coetsee, T., Dong, H., & Wang, C. (2020b) ‘’Elucidating the Roles of SiO2 and MnO upon Decarburization During Submerged Arc Welding: A Thermodynamic Study into EH36 Shipbuilding Steel’’, Metallurgical and Materials Transactions B, 51(4), 1805-1812.
  • Zhong, M., Jiang, L., Bai, H.-y., Basu, S., Wang, Z.-j., & Wang, C. (2023) ‘’Simulating molten pool features of shipbuilding steel subjected to submerged arc welding’’, Journal of Iron and Steel Research International.
  • Zhong, M., Li, T., Basu, S., Wang, Z., & Wang, C. (2022) ‘’Phosphorus Transfer Behaviors Induced by CaF2–TiO2–CaO Fluxes in EH36 Shipbuilding Steel Subject to High Heat Input Submerged Arc Welding’’, Metallurgical and Materials Transactions B, 53(5), 2774-2778.

Tozaltı Ve Gazaltı Kaynak Yöntemleri İle Birleştirilen Gemi İnşa Çeliğinin Kaynak Bölgesinin Mekanik Özelliklerinin İncelenmesi

Yıl 2023, Cilt: 13 Sayı: 3, 1107 - 1116, 15.09.2023
https://doi.org/10.31466/kfbd.1295655

Öz

Ticari gemiler genellikle çeliklerin çeşitli kaynak yöntemleri ile birleştirilmesi ile üretilmektedir. Tersanelerde kullanılan kaynak yöntemleri incelendiğinde gazaltı kaynağı, tozaltı kaynağı, örtülü elektrod ark kaynağı ve tungsten ınert gaz kaynağının öne çıktığı görülmektedir. Gemi gövde saclarının bir araya getirilmesinde ise genellikle gazaltı kaynağı ve tozaltı kaynakları tercih edilmektedir. Bu anlamda bu iki kaynak yöntemi ile birleştirilen gemi inşa çeliğinin kaynak sonrasında kaynak bölgesinin mekanik özelliklerinin karakterize edilmesi son derece önemlidir. Yapılan çalışmalar incelendiğinde gazaltı ve tozaltı kaynağı ile gemi inşa çeliklerinin birleştirilmesi üzerine çalışmalar yapılmış olsa da bu iki kaynağın karşılaştırmalı olarak incelenmesi üzerine bir çalışmaya rastlanmamıştır. Bu yüzden bu çalışmada gemi inşaatında geniş bir kullanım bulan 3701 gemi inşa çeliği tozaltı ve gazaltı yöntemi ile birleştirilmiş ve kaynak bölgesinin sertlik, çekme, darbe ve eğme gibi mekanik özellikleri incelenmiştir. Yapılan incelemeler sonucunda her iki kaynak yönteminde de ana yapıdan daha yüksek mekanik özellikler elde edildiği saptanmıştır. Öte yandan tozaltı kaynak yöntemi ile birleştirilen gemi inşa çeliğinin kaynak bölgesinde gazaltı ile birleştirilen göre nispeten daha yüksek mekanik özellikler elde edildiği belirlenmiştir.

Kaynakça

  • Donizete Borba, T. M., Duarte Flores, W., de Oliveira Turani, L., & Cardoso Junior, R. (2017) ‘’Assessment of the Weldability of EH36 TMCP Shipbuilding Steel Welded by High Heat Input Submerged Arc Welding’’, Welding International, 31(3), 184-195.
  • Gook, S., Midik, A., Biegler, M., Gumenyuk, A., & Rethmeier, M. (2022) ‘’Joining 30 mm Thick Shipbuilding Steel Plates EH36 Using a Process Combination of Hybrid Laser Arc Welding and Submerged Arc Welding’’, Journal of Manufacturing and Materials Processing, 6(4), 84.
  • Hajian, M., Abdollah-zadeh, A., Rezaei-Nejad, S. S., Assadi, H., Hadavi, S. M. M., Chung, K., & Shokouhimehr, M. (2015) ‘’Microstructure and mechanical properties of friction stir processed AISI 316L stainless steel’’, Materials & Design, 67, 82-94.
  • Jokinen, T., Vihervä, T., Riikonen, H., & Kujanpää, V. (2000) ’’Welding of ship structural steel A36 using a Nd:YAG laser and gas–metal arc welding’’, Journal of Laser Applications, 12(5), 185-188.
  • Kim, C.-M., Lee, J.-B., & Choo, W.-Y. (2003) ‘’Characteristics of Single Pass Welds In 50kJ/mm of Heavy Thickness Shipbuilding Steel’’ Paper presented at the The Thirteenth International Offshore and Polar Engineering Conference.
  • Pamnani, R., Vasudevan, M., Jayakumar, T., & Vasantharaja, P. (2017) ‘’Development of Activated Flux, Optimization of Welding Parameters and Characterization of Weld Joint for DMR-249A Shipbuilding Steel’’, Transactions of the Indian Institute of Metals, 70(1), 49-57.
  • Pan, Z., Larkin, N., Li, H., Van Duin, S., Shen, C., Lang, D., & Sterjovski, Z. (2013) ‘’Evaluation of tandem gas metal arc welding for low distortion butt-welds in naval shipbuilding’’, Australasian Welding Journal, 58 (2).
  • Sekban, D. M. (2021) ‘’Effects of Heat Treatment and Severe Plastic Deformation on Microstructure, Mechanical Properties and Midsection Ultimate Strength of Shipbuilding Steel’’, Journal of Materials Engineering and Performance, 30(10), 7805-7816.
  • Sekban, D. M., Aktarer, S. M., & Purcek, G. (2019) ‘’Friction Stir Welding of Low-Carbon Shipbuilding Steel Plates: Microstructure, Mechanical Properties, and Corrosion Behavior’’, Metallurgical and Materials Transactions A, 50(9), 4127-4140.
  • Sirisatien, T., Mahabunphachai, S., & Sojiphan, K. (2018) ‘’Effect of submerged arc welding process with one-side one-pass welding technique on distortion behavior of shipbuilding steel plate ASTM A131 grade A.’’, Materials Today: Proceedings, 5(3, Part 2), 9543-9551.
  • Turan, E., Koçal, T., & Ünlügençoğlu, K. (2011) ‘’Welding technologies in shipbuilding industry’’, Tojsat, 1(4), 24-30.
  • Wang, Z., Gao, J., Zhong, M., Basu, S., Wang, D., Qu, Z., & Wang, C. (2023) ‘’Revealing Charpy Impact Toughness Variations of EH36 Shipbuilding Steel Weld Metals Processed by CaF2-Al2O3-TiO2 Fluxes under High Heat Input Submerged Arc Welding’’, Journal of Materials Engineering and Performance.
  • Wu, Y., Yuan, X., Kaldre, I., Zhong, M., Wang, Z., & Wang, C. (2023) ‘’TiO2-Assisted Microstructural Variations in the Weld Metal of EH36 Shipbuilding Steel Subject to High Heat Input Submerged Arc Welding’’,
  • Yuan, X., Wu, Y., Zhong, M., Basu, S., Wang, Z., & Wang, C. (2022) ‘’Profiling inclusion characteristics in submerged arc welded metals of EH36 shipbuilding steel treated by CaF2–TiO2 fluxes’’, Science and Technology of Welding and Joining, 27(8), 683-690.
  • Zhang, J., Coetsee, T., Dong, H., & Wang, C. (2020a) ‘’Element Transfer Behaviors of Fused CaF2-TiO2 Fluxes in EH36 Shipbuilding Steel During High Heat Input Submerged Arc Welding’’, Metallurgical and Materials Transactions B, 51(5), 1953-1957.
  • Zhang, J., Coetsee, T., Dong, H., & Wang, C. (2020b) ‘’Elucidating the Roles of SiO2 and MnO upon Decarburization During Submerged Arc Welding: A Thermodynamic Study into EH36 Shipbuilding Steel’’, Metallurgical and Materials Transactions B, 51(4), 1805-1812.
  • Zhong, M., Jiang, L., Bai, H.-y., Basu, S., Wang, Z.-j., & Wang, C. (2023) ‘’Simulating molten pool features of shipbuilding steel subjected to submerged arc welding’’, Journal of Iron and Steel Research International.
  • Zhong, M., Li, T., Basu, S., Wang, Z., & Wang, C. (2022) ‘’Phosphorus Transfer Behaviors Induced by CaF2–TiO2–CaO Fluxes in EH36 Shipbuilding Steel Subject to High Heat Input Submerged Arc Welding’’, Metallurgical and Materials Transactions B, 53(5), 2774-2778.
Toplam 18 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik, Deniz Mühendisliği (Diğer)
Bölüm Makaleler
Yazarlar

Dursun Murat Sekban 0000-0002-7493-1081

Resul Kılıcaslan 0009-0002-1408-3882

Yayımlanma Tarihi 15 Eylül 2023
Yayımlandığı Sayı Yıl 2023 Cilt: 13 Sayı: 3

Kaynak Göster

APA Sekban, D. M., & Kılıcaslan, R. (2023). Investigation Mechanical Properties of Shipbuilding Steel Joined By Submerged Metal Arc Welding And Gas Metal Arc Welding Methods. Karadeniz Fen Bilimleri Dergisi, 13(3), 1107-1116. https://doi.org/10.31466/kfbd.1295655