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Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites

Yıl 2020, Cilt: 23 Sayı: 4, 1265 - 1275, 01.12.2020
https://doi.org/10.2339/politeknik.629473

Öz

In the present study, two main
parameters as stirring duration and casting temperature were taken into
consideration in order to determine the effect of stirring process on
mechanical properties of aluminum matrix composites. AlSi7Mg0.3 aluminum alloy
and silicon carbide (SiC) particles were used as matrix and reinforcement
materials to produce composite samples. Firstly, stirring processes were
applied as the combination of mechanical stirring and ultrasonic vibration for
the various time as 3-1, 2-2 and 1-3 minutes, respectively. To determine the
effect of stirring process, tensile tests were applied to whole samples and
Quality Indexes (QI) were calculated by using the results of tensile tests.
According to the values of QI, the produced samples with the combination of 1
minute mechanical stirring and 3 minutes ultrasonic vibration showed the
maximum mechanical properties. Afterwards, the determined stirring combination
was chosen to specify the appropriate molten metal temperature. Three different
casting temperatures were addressed as 700˚C, 720˚C and 740˚C. According to
mechanical tests results and calculations of QI and metallographic analysis,
the maximum mechanical properties were obtained with aluminum composite
reinforced with 1 wt. % SiC at 720˚C molten metal temperature by applying 1
minute mechanical stirring and 3 minutes ultrasonic vibration.

Destekleyen Kurum

TUBITAK (The Scientific and Technological Research Council of Turkey)

Proje Numarası

1139B411800134

Teşekkür

The authors thank Caner Kalender for technical support. The authors acknowledge the financial support provided by 2209-B Programme of the TUBITAK (The Scientific and Technological Research Council of Turkey).

Kaynakça

  • Derin S., Birol Y., Aybarc U., “Effect of strontium addition on microstructure and mechanical properties of AlSi7Mg0,3 alloy”, International Journal of Metalcasting, 11(4): 688-695, (2016)
  • Dispinar D., Akhtar S., Nordmarka A., Di Sabatinoa M., Arnberg, L., “Degassing, hydrogen and porosity phenomena in A356”, Materials Science and Engineering A , 527: 3719-3725, (2010)
  • Tsakiridis P.E., “Aluminum salt slag characterization and utilization – a review”, Journal of Hazardous Materials, 217-218: 1-10, (2012)
  • Sajjadi S.A., Ezatpour H.R:, Torabi Parizi M., “Comparison of microstructure and mechanical properties of A356 aluminum Alloy/Al2O3 composites fabricated by stir and compo-casting processes”, Materials and Design, 34:106–111, (2012)
  • Khosravi H., Bakhshi H., Salahinejad E., “Effects of compocasting process parameters on microstructural characteristics and tensile properties of A356−SiCp composites”, Trans. Nonferrous Met. Soc. China, 24: 2482-2488, (2014)
  • Starke E. A., Staley J. T., “Application of modern aluminium alloys to aircraft”, Progress in Aerospace Sciences, 32(2-3): 131-172, (1996)
  • Walczak M., Pieniak D., Zwierzchowski M., “The tribology characteristics of SiC particle reinforced aluminium composites”, Archieves of Civil and Mechanical Engineering, 15: 116-123, (2015)
  • Vieira A. C., Sequeira P. D., Gomes J. R., Rocha L. A., “Dry sliding wear of Al alloy/SiCp functionally graded composites: influence of processing conditions”, Wear, 267: 585-592, (2009)
  • Hashim J., Looney L., Hashmi M.S.J., “Metal matrix composites: production by the stir casting method”, Journal of Materials Processing Technology, 92/93: 1–7, (1999)
  • Jia S., Nastac L., “The influence of ultrasonic stirring on the solidification microstructure and mechanical properties of A356 alloy”, Chemical and Materials Engineering, 1-3:69-73, (2013)
  • Jia S., Zhang D., Xuan Y., Nastac L., “An experimental and modeling investigation of aluminum-based alloys and nanocomposites processed by ultrasonic cavitation processing”, Applied Acoustics, 103 part:B: 226-231, (2016)
  • Li X., Yang Y., Cheng X., “Ultrasonic-assisted fabrication of metal matrix nanocomposites”, Journal of Materials Science, 39: 3211-3212, (2004)
  • Wang X. J., Wang N. Z., Wang L. Y., Hu X. S., Wu K., Wang Y.Q., Huang Y.D., “Processing, microstructure and mechanical properties of micro-SiC particles reinforced magnesium matrix composites fabricated by stir casting assisted by ultrasonic treatment processing”, Materials and Design, 57: 638–645, (2014)
  • Reddy A.P., Krishna P.V., Rao P.N., “Tribological behavior of Al6061-2SiC-xGr Hybrid Metal Matrix Nanocomposites Fabricated through Ultrasonically Asisted Stir Casting Technique”, Silicon, 1-19, (2019)
  • Das A., Kotadia H.R., “Effect of high-intensity ultrasonic irradiation on the modification of solidification microstructure in a Si-rich hypoeutectic Al–Si alloy”, Materials Chemistry and Physics, 125: 853–859, (2011)
  • Li Jun-wen, Momono T., Fu Y., Jia Z., Tayu Y., “Effect of ultrasonic stirring on temperature distribution and grain refinement in Al- 1.65%Si alloy melt”, Trans. Nonferrous Met. Soc. China, 17: 691-697, (2007)
  • Rahman H., Mamun Al Rashed H.M., “Characterization of silicon carbide reinforced aluminum matrix composites”, Procedia Engineering, 90:103-109, (2014)
  • Sozhamannan G. G., Balasivanandha Prabu S., Venkatagalapathy V.S.K., “Effect of Processing Parameters on Metal Matrix Composites: Stir Casting Process”, JSEMAT, 2: 11-15, (2012)
  • Singla M. Dwivedi D.D., Singh L., Chawla V., “Development of Aluminum Based Silicon Carbide Particulate Metal Matrix Composite”, Journal of Minerals & Materials Characterization & Engineering, 8: 455-467, (2009)
  • Prabu S.B., Karunamoorthy L., Kathiresan S., Mohan B., “Influence of stirring speed and stirring time on distribution of particles in cast metal matrix composite”, Journal of Materials Processing Technology, 171: 268–273, (2006)
  • Prabu S.B., Karunamoorthy L., Kathiresan S., Mohan B., “Influence of stirring speed and stirring time on distribution of particles in cast metal matrix composite”, Journal of Materials Processing Technology, 171: 268–273, (2006)
  • Sujan D., Oo Z., Rahman M.E., Maleque M.A., Tan C.K., “Physio-mechanical Properties of Aluminum Metal Matrix Composites Reinforced with Al2O3 and SiC”, International Journal of Engineering and Applied Sciences, 6: 678-681, (2012)
  • Meena K.L., Manna A., Banwait S.S., Jaswanti Dr., “An Analysis of Mechanical Properties of the Developed Al/SiC-MMC’s”, American Journal of Mechanical Engineering, 1:14-19, (2013)
  • Tiryakioǧlu M., Campbell J., “Quality Index for Aluminum Alloy Castings”, AFS Transactions, (paper no: 13-1525): 217- 222, (2013)
  • Khomamizadeh F., Ghasemi A., "Evaluation of Quality Index of A-356 Aluminum Alloy by Microstructural Analysis", Scientia Iranica, 11(4): 386–391, (2004)
  • Czekaj E., Zych J., Kwak Z., Garbacz-Klempka A., “Quality index of the AlSi7Mg0,3 aluminium casting alloy depending on the heat treatment parameters”, Archives of Foundry Engineering, 16: 25-28, (2016)

Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites

Yıl 2020, Cilt: 23 Sayı: 4, 1265 - 1275, 01.12.2020
https://doi.org/10.2339/politeknik.629473

Öz

In the present study, two main
parameters as stirring duration and casting temperature were taken into
consideration in order to determine the effect of stirring process on
mechanical properties of aluminum matrix composites. AlSi7Mg0.3 aluminum alloy
and silicon carbide (SiC) particles were used as matrix and reinforcement
materials to produce composite samples. Firstly, stirring processes were
applied as the combination of mechanical stirring and ultrasonic vibration for
the various time as 3-1, 2-2 and 1-3 minutes, respectively. To determine the
effect of stirring process, tensile tests were applied to whole samples and
Quality Indexes (QI) were calculated by using the results of tensile tests.
According to the values of QI, the produced samples with the combination of 1
minute mechanical stirring and 3 minutes ultrasonic vibration showed the
maximum mechanical properties. Afterwards, the determined stirring combination
was chosen to specify the appropriate molten metal temperature. Three different
casting temperatures were addressed as 700˚C, 720˚C and 740˚C. According to
mechanical tests results and calculations of QI and metallographic analysis,
the maximum mechanical properties were obtained with aluminum composite
reinforced with 1 wt. % SiC at 720˚C molten metal temperature by applying 1
minute mechanical stirring and 3 minutes ultrasonic vibration.

Proje Numarası

1139B411800134

Kaynakça

  • Derin S., Birol Y., Aybarc U., “Effect of strontium addition on microstructure and mechanical properties of AlSi7Mg0,3 alloy”, International Journal of Metalcasting, 11(4): 688-695, (2016)
  • Dispinar D., Akhtar S., Nordmarka A., Di Sabatinoa M., Arnberg, L., “Degassing, hydrogen and porosity phenomena in A356”, Materials Science and Engineering A , 527: 3719-3725, (2010)
  • Tsakiridis P.E., “Aluminum salt slag characterization and utilization – a review”, Journal of Hazardous Materials, 217-218: 1-10, (2012)
  • Sajjadi S.A., Ezatpour H.R:, Torabi Parizi M., “Comparison of microstructure and mechanical properties of A356 aluminum Alloy/Al2O3 composites fabricated by stir and compo-casting processes”, Materials and Design, 34:106–111, (2012)
  • Khosravi H., Bakhshi H., Salahinejad E., “Effects of compocasting process parameters on microstructural characteristics and tensile properties of A356−SiCp composites”, Trans. Nonferrous Met. Soc. China, 24: 2482-2488, (2014)
  • Starke E. A., Staley J. T., “Application of modern aluminium alloys to aircraft”, Progress in Aerospace Sciences, 32(2-3): 131-172, (1996)
  • Walczak M., Pieniak D., Zwierzchowski M., “The tribology characteristics of SiC particle reinforced aluminium composites”, Archieves of Civil and Mechanical Engineering, 15: 116-123, (2015)
  • Vieira A. C., Sequeira P. D., Gomes J. R., Rocha L. A., “Dry sliding wear of Al alloy/SiCp functionally graded composites: influence of processing conditions”, Wear, 267: 585-592, (2009)
  • Hashim J., Looney L., Hashmi M.S.J., “Metal matrix composites: production by the stir casting method”, Journal of Materials Processing Technology, 92/93: 1–7, (1999)
  • Jia S., Nastac L., “The influence of ultrasonic stirring on the solidification microstructure and mechanical properties of A356 alloy”, Chemical and Materials Engineering, 1-3:69-73, (2013)
  • Jia S., Zhang D., Xuan Y., Nastac L., “An experimental and modeling investigation of aluminum-based alloys and nanocomposites processed by ultrasonic cavitation processing”, Applied Acoustics, 103 part:B: 226-231, (2016)
  • Li X., Yang Y., Cheng X., “Ultrasonic-assisted fabrication of metal matrix nanocomposites”, Journal of Materials Science, 39: 3211-3212, (2004)
  • Wang X. J., Wang N. Z., Wang L. Y., Hu X. S., Wu K., Wang Y.Q., Huang Y.D., “Processing, microstructure and mechanical properties of micro-SiC particles reinforced magnesium matrix composites fabricated by stir casting assisted by ultrasonic treatment processing”, Materials and Design, 57: 638–645, (2014)
  • Reddy A.P., Krishna P.V., Rao P.N., “Tribological behavior of Al6061-2SiC-xGr Hybrid Metal Matrix Nanocomposites Fabricated through Ultrasonically Asisted Stir Casting Technique”, Silicon, 1-19, (2019)
  • Das A., Kotadia H.R., “Effect of high-intensity ultrasonic irradiation on the modification of solidification microstructure in a Si-rich hypoeutectic Al–Si alloy”, Materials Chemistry and Physics, 125: 853–859, (2011)
  • Li Jun-wen, Momono T., Fu Y., Jia Z., Tayu Y., “Effect of ultrasonic stirring on temperature distribution and grain refinement in Al- 1.65%Si alloy melt”, Trans. Nonferrous Met. Soc. China, 17: 691-697, (2007)
  • Rahman H., Mamun Al Rashed H.M., “Characterization of silicon carbide reinforced aluminum matrix composites”, Procedia Engineering, 90:103-109, (2014)
  • Sozhamannan G. G., Balasivanandha Prabu S., Venkatagalapathy V.S.K., “Effect of Processing Parameters on Metal Matrix Composites: Stir Casting Process”, JSEMAT, 2: 11-15, (2012)
  • Singla M. Dwivedi D.D., Singh L., Chawla V., “Development of Aluminum Based Silicon Carbide Particulate Metal Matrix Composite”, Journal of Minerals & Materials Characterization & Engineering, 8: 455-467, (2009)
  • Prabu S.B., Karunamoorthy L., Kathiresan S., Mohan B., “Influence of stirring speed and stirring time on distribution of particles in cast metal matrix composite”, Journal of Materials Processing Technology, 171: 268–273, (2006)
  • Prabu S.B., Karunamoorthy L., Kathiresan S., Mohan B., “Influence of stirring speed and stirring time on distribution of particles in cast metal matrix composite”, Journal of Materials Processing Technology, 171: 268–273, (2006)
  • Sujan D., Oo Z., Rahman M.E., Maleque M.A., Tan C.K., “Physio-mechanical Properties of Aluminum Metal Matrix Composites Reinforced with Al2O3 and SiC”, International Journal of Engineering and Applied Sciences, 6: 678-681, (2012)
  • Meena K.L., Manna A., Banwait S.S., Jaswanti Dr., “An Analysis of Mechanical Properties of the Developed Al/SiC-MMC’s”, American Journal of Mechanical Engineering, 1:14-19, (2013)
  • Tiryakioǧlu M., Campbell J., “Quality Index for Aluminum Alloy Castings”, AFS Transactions, (paper no: 13-1525): 217- 222, (2013)
  • Khomamizadeh F., Ghasemi A., "Evaluation of Quality Index of A-356 Aluminum Alloy by Microstructural Analysis", Scientia Iranica, 11(4): 386–391, (2004)
  • Czekaj E., Zych J., Kwak Z., Garbacz-Klempka A., “Quality index of the AlSi7Mg0,3 aluminium casting alloy depending on the heat treatment parameters”, Archives of Foundry Engineering, 16: 25-28, (2016)
Toplam 26 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Araştırma Makalesi
Yazarlar

Tuğçe Büşra Yüksel Bu kişi benim 0000-0002-0112-3390

Uğur Aybarç 0000-0002-5646-351X

Onur Ertuğrul 0000-0001-9017-9443

Proje Numarası 1139B411800134
Yayımlanma Tarihi 1 Aralık 2020
Gönderilme Tarihi 4 Ekim 2019
Yayımlandığı Sayı Yıl 2020 Cilt: 23 Sayı: 4

Kaynak Göster

APA Yüksel, T. B., Aybarç, U., & Ertuğrul, O. (2020). Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites. Politeknik Dergisi, 23(4), 1265-1275. https://doi.org/10.2339/politeknik.629473
AMA Yüksel TB, Aybarç U, Ertuğrul O. Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites. Politeknik Dergisi. Aralık 2020;23(4):1265-1275. doi:10.2339/politeknik.629473
Chicago Yüksel, Tuğçe Büşra, Uğur Aybarç, ve Onur Ertuğrul. “Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites”. Politeknik Dergisi 23, sy. 4 (Aralık 2020): 1265-75. https://doi.org/10.2339/politeknik.629473.
EndNote Yüksel TB, Aybarç U, Ertuğrul O (01 Aralık 2020) Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites. Politeknik Dergisi 23 4 1265–1275.
IEEE T. B. Yüksel, U. Aybarç, ve O. Ertuğrul, “Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites”, Politeknik Dergisi, c. 23, sy. 4, ss. 1265–1275, 2020, doi: 10.2339/politeknik.629473.
ISNAD Yüksel, Tuğçe Büşra vd. “Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites”. Politeknik Dergisi 23/4 (Aralık 2020), 1265-1275. https://doi.org/10.2339/politeknik.629473.
JAMA Yüksel TB, Aybarç U, Ertuğrul O. Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites. Politeknik Dergisi. 2020;23:1265–1275.
MLA Yüksel, Tuğçe Büşra vd. “Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites”. Politeknik Dergisi, c. 23, sy. 4, 2020, ss. 1265-7, doi:10.2339/politeknik.629473.
Vancouver Yüksel TB, Aybarç U, Ertuğrul O. Effects of Stirring Duration and Casting Temperature in Ultrasonic Assisted Stir Casting of Al A356 Matrix Composites. Politeknik Dergisi. 2020;23(4):1265-7.
 
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