Investigation of Static and Dynamic Analysis of Asynchronous Motors in the Cement Industry

Year 2023, , 26 - 31, 30.06.2023

Hayrullah Çağtay Alkaya Sertaç Görgülü

https://doi.org/10.36222/ejt.1223666

Abstract

Today, with the developing technology, it is important to establish facilities suitable for industry 4.0 in order to reduce CO2 emissions in factories, ensure efficiency, and automatically monitor the systems. Cement Factories are at the forefront of energy-intensive sectors. The cement industry is constantly focused on production, high energy demand and unforeseen failures lead to high-cost loss and systemic crises with the decrease in production/sales targets. Predictive maintenance, which is one of the maintenance methods, is aimed to solve the problems by determining the failure sources that may occur economically by examining and analyzing the physical parameters such as vibration, temperature, frequency changes, amperes, and spectra of the asynchronous motors in the field in trend data. In this study, dynamic and static analysis of large power asynchronous motors with a stator voltage of 6300V in cement plants are analyzed with the help of advanced measuring instruments. As a result of the analyses, a general evaluation study was carried out on the actions to be implemented in the maintenance plan by identifying the types of failures that may occur in advance.

Keywords

Predictive maintenance, Asynchronous motor, Dynamic analysis, Static analysis, Vibration

References

• Yıldız, A., Endüstri 4.0 ve Akıllı Fabrikalar, Sakarya University Journal of Science, 22 (2), 546–556, 2018. https://doi.org/10.16984/saufenbilder.321957
• Aydın, G., Meran, C., Çimento Sektöründe Kestirimci Bakımla Arıza Teşhisi ve Önlenmesi, Mühendis ve Makina, 59 (692), 48–67, 2018.
• Şahin, A., Büyük Güçlü Asenkron Motorlarda Titreşim Analizi ile Arıza Teşhisi, M. Sc. Thesis, Kocaeli University, Kocaeli, Turkey, 2018.
• Çavdarcı, M.A., Çimento sektöründe titreşim analizi ve kestirimci bakım yöntemleri, M. Sc. Thesis, Erciyes University, Kayseri, Turkey, 2021.
• Esen, G.K., Türkiye ve Dünyada Elektrik Motorları Enerji Tüketimi ve İlgili Teknik Mevzuat, Türk Standardları Enstitüsü. https://www.emo.org.tr/ekler/364734147179187_ek.pdf [Accessed: 21-Dec-2022].
• Uzun, H., Akar, O., Demirci, A., Aküner, M.C., Terzi, U.K., Analyzing High Efficiency Asynchronous Motors Using Scalar Control Technique, Balkan Journal of Electrical and Computer Engineering, 6, 23–26, 2018. https://doi.org/10.17694/bajece.410219.
• Kabul, A., Asenkron Motor Arızalarının Stator Akımı ve Titreşim Sinyalleriyle Analizi ve Tespiti, Ph.D. Thesis, Dumlupınar University, Kütahya, Turkey, 2022.
• Akbayır, K., Asenkron Motor Stator Arizalarinin Kaçak Akı Yöntemi İle Tespiti ve Prototip Geliştirilmesi, M.Sc. Thesis, Inonü University, Malatya, Turkey, 2022.
• Özelgin, İ., Asenkron Motor Arızalarının Dinamik Parametrelere Etkisi ve Frekans Analizi ile Tanısı, M.Sc. Thesis, Istanbul Technical University, Istanbul, Turkey, 2006.
• Çeven, S., Bayır, R., Bir Asenkron Motorun Mekanik Titreşim Sinyallerinin Ölçülerek Arıza Analizinin Yapılması, European Journal of Science and Technology Special Issue, 312–322, 2020. https://doi.org/10.31590/ejosat.780063.
• Güven, K., Periyodik Bakım Yapan Bir Tekstil İşletmesinde Bilgisayar Destekli Toplam Verimli Bakıma Geçiş ve Kaliteye Etkisi, M.Sc. Thesis, Erciyes University, Kayseri,Turkey, 2006.
• Sındır, E., Özkaner, V., Asenkron Motorlu Sistemde Bulanık Mantık Çıkarımı İle Kestirimci Bakım, International Journal of Multidisciplinary Studies and Innovative Technologies, 6 (2), 181–188, 2022.
• Göçülü, G., İşletmelerde Kestirimci Bakım Uygulamaları, M.Sc. Thesis, Mustafa Kemal University, Hatay, Turkey, 2015.
• Tazegün, A., Toplam Verimli Bakım ve Çimento Sektöründe Uygulamaları, M.Sc. Thesis, Trakya University, Edirne, Turkey, 2009.
• Ayan, O.A., Döner Makina Elemanların Titreşim Analizi ile Kestirimci Bakımı, M.Sc. Thesis, Trakya University, Edirne, Turkey, 2019.
• Vibscanner 2, https://www.pruftechnik.com/com/Products-and-Services/Condition-Monitoring-Systems/Vibration-Analysis-and-Balancing/Vibration-Analyzer/VIBSCANNER-2/ [Accessed: 01-Dec-2022].
• SKF Static Motor Analyzer Baker, http://skf.indpart.ru/images/upload/file/PUB-CM-71-030-EN-Baker DX-user-manual.pdf [Accessed: 03-Dec-2022].