Research Article
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Optimization and modeling of biodiesel production from oleic acid in plug flow reactor

Year 2024, Volume: 5 Issue: 1, 28 - 42, 29.10.2024
https://doi.org/10.54559/jauist.1540978

Abstract

In recent years, biodiesel has been preferable to fossil fuels because of its renewability, biodegradability, and producibility from various wastes. In this study, the esterification reaction between oleic acid and methanol was carried out in the presence of sulfuric acid, which is a homogeneous acid catalyst, to produce biodiesel. Experiments were carried out in a plug flow reactor (PFR) and a batch reactor. The experimental conditions with the highest conversion obtained in the PFR were determined and applied to the batch reactor and results were compared. The effects of temperature (45, 55, 65 in Celsius), catalyst concentration (2%, 4%, 6% by weight), and methanol/oleic acid mole ratio (3, 6, 9) on oleic acid conversion were examined in the PFR. Retention times at different flow rates were calculated to determine the reaction time in the PFR and reactions were carried out between 2 and 6 minutes. In the reactions carried out in the PFR, the highest conversion value was obtained as 97.33% under conditions where the catalyst concentration was 6% by weight, the temperature value was 55oC and the alcohol/acid mole ratio was 6:1. These conditions were applied to the batch reactor and the conversion value was found to be 50%. When the experimental results were examined, it was seen that the effect of temperature and alcohol/acid ratio on the conversion was greater than the effect of the catalyst concentration on the conversion. The modeling of oleic acid/methanol esterification, i.e., biodiesel production, at specific boundary values was found to follow a cubic dependence in the general dependence equation via Response Surface Methodology.

Supporting Institution

Çanakkale Onsekiz Mart Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon

Thanks

Bu çalışma Çanakkale Onsekiz Mart Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon Birimince Desteklenmiştir. Proje Numarası: FBA-2022-4177

References

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  • M. Banchero, G. Gozzelino, A simple pseudo-homogeneous reversible kinetic model for the esterification of different fatty acids with methanol in the presence of Amberlyst-15, Energies 11 (7) (2018) 1843.
  • I. M. Atadashi, M. K. Aroua, A. A. Aziz, High quality biodiesel and its diesel engine application: a review, Renewable and Sustainable Energy Reviews 14 (7) (2010) 1999–2008.
  • H. Li, S. Niu, C.M. Lu, S. Cheng, The stability evaluation of lime mud as transesterification catalyst in resisting CO2 and H2O for biodiesel production, Energy Conversion and Management 103 (2015) 57–65.
  • S. H. Ali, Kinetics of catalytic esterification of propionic acid with different alcohols over Amberlyst 15, International Journal of Chemical Kinetics 41 (6) (2009) 432–448.
  • L. C. Meher, D. V. Sagar, S. N. Naik, Technical aspects of biodiesel production by transesterification-A review, Renewable and Sustainable Energy Reviews 10 (3) (2006) 248–268.
  • H. Fukuda, A. Kondo, H. Noda, Biodiesel fuel production by transesterification of oils, Journal of Bioscience and Bioengineering 92 (5) (2001) 405–416.
  • M. Balat, H. Balat, Progress in biodiesel processing, Applied Energy 87 (6) (2010) 1815–1835.
  • E. A. Nanaki, C. J. Koroneos, Comparative LCA of the use of biodiesel, diesel and gasoline for transportation, Journal of Cleaner Production 20 (2012) 14-19.
  • S. Firoz, A review: Advantages and disadvantages of biodiesel, International Research Journal of Engineering and Technology 4 (11) (2017) 530–533.
  • L. Ma, Y. Han, K. Sun, J. Lu, J. Ding, Optimization of acidified oil esterification catalyzed by sulfonated cation exchange resin using response surface methodology, Energy Conversion and Management 98 (2015) 46–53.
  • Z. Pirzadi, F. Meshkani, From glycerol production to its value-added uses: A critical review, Fuel, 329 (2022) 125044.
  • I. B. Banković–Ilić, M. R. Miladinović, O. S. Stamenković, V. B. Veljković, Application of nano CaO-based catalysts in biodiesel synthesis, Renewable and Sustainable Energy Reviews 72 (2017) 746–760.
  • Ö. Bedir, Use of heterogeneous catalysts produced from different calcium-containing wastes in biodiesel production, Master’s thesis, Faculty of Sciences, Department of Chemical Engineering 2020.
  • M. Tabatabaei, M. Aghbashlo, M. Dehhaghi, H. K. S. Panahi, A. Mollahosseini, M. Hosseini, M. M. Soufiyan, Reactor technologies for biodiesel production and processing: A review Progress in Energy and Combustion Science 74 (2019) 239–303.
  • P. Lu, Z. Yuan, L. Li, Z. Wang, W. Luo, Biodiesel from different oil using fixed-bed and plug-flow reactors, Renewable Energy 35 (1) (2010) 283–287.
  • H. F. Fogler, Elements of Chemical Reaction Engineering, Fourth Edition, Prentice-Hall Inc., Upper Saddle River, NJ 2005.
  • J. Gupta, M. Agarwal, A. K. Dalai, An overview on the recent advancements of sustainable heterogeneous catalysts and prominent continuous reactor for biodiesel production, Journal of Industrial and Engineering Chemistry 88 (2020) 58–77.
  • T. D. S. Van, N. P. Trung, V. N. Anh, H. N. Lan, A. T. Kim, Optimization of esterification of fatty acid rubber seed oil for methyl ester synthesis in a plug flow reactor, International Journal of Green Energy 13 (7) (2016) 720–729.
  • R. H. Gumus, I. Wauton, H. Osaro, H, Simulation model for biodiesel production using plug flow reactor: non isothermal operation, International Journal of Engineering Research and Development 6 (9) (2013) 59–66.
  • R. Sawangkeaw, K. Bunyakiat, S. Ngamprasertsith, Continuous production of biodiesel with supercritical methanol: Optimization of a scale-up plug flow reactor by response surface methodology. Fuel Processing Technology 92 (12) (2011) 2285–2292.
  • F. U. Nigiz, Comparative study on use of pervaporation membrane reactor for lauric acid – Methanol esterification, Separation and Purification Technology 264 (2021) 118443.
  • S. Liu, - Ideal Flow Reactors, Ed(s): S. Liu, Bioprocess Engineering (Second Edition), Elsevier, 2017, ch. 5, pp. 179–257.
  • G. L. Foutch, A. H. Johannes, Reactors in process engineering. Encyclopedia of physical science and technology, Academic Press, California, 2003.
  • R. Sawangkeaw, K. Bunyakiat, S. Ngamprasertsith, Continuous production of biodiesel with supercritical methanol: Optimization of a scale-up plugflow reactor by response surface methodology, Fuel Processing Technology 92 (2011) 2285–2292.
  • G. Başar, H. Kırlı Akın, F. Kahraman, Analysis and modeling of thrust force by using response surface methodology in drilling nanocomposite, Gazi University Journal of Science Part C 8 (2) (2020) 293–305.
  • M. S. Khayoon, B. H. Hameed, Acetylation of glycerol to biofuel additives over sulfated activated carbon catalyst, Bioresource Technology 102 (19) (2011) 9229–9235.
  • S. Karakuş, Production of iso-butyl acrylate by pervaporation-esterification hybrid process, Master’s Thesis, Ege University (2014) İzmir.
  • B. Erdem, Monitoring and examining kinetic, catalytic and thermodynamic parameters in esterification reaction mechanisms with experimental methods, Doctoral Dissertation, Bursa Uludağ University (2007) Bursa.
  • P. Delgado, M. T. Sanz, S. Beltrán, L. A. Núñez, Ethyl lactate production via esterification of lactic acid with ethanol combined with pervaporation, Chemical Engineering Journal 165 (2) (2010) 693–700.
  • K. M. Parida, S. Mallick, Silicotungstic acid supported zirconia: An effective catalyst for esterification reaction, Journal of Molecular Catalysis A: Chemical 275 (1-2) (2007) 77–83.
  • M. Balaraju, P. Nikhitha, K. Jagadeeswaraiah, K. Srilatha, P. S. Prasad, N. Lingaiah, Acetylation of glycerol to synthesize bioadditives over niobic acid supported tungstophosphoric acid catalysts, Fuel Processing Technology 91 (2) (2010) 249–253.
  • G. Jyoti, A. Keshav, J. Anandkumar, Esterification of acrylic acid with ethanol using pervaporation membrane reactor, Korean Journal of Chemical Engineering 34 (6) (2017) 1661–1668.
  • R. N. Moulita, R. Rusdianasari, L. Kalsum, Converting waste cooking oil into biodiesel using microwaves and high voltage technology, 2nd Forum in Research, Science, and Technology, Journal of Physics Conference Series 1167 (2019) 012033.
  • F. Uğur Nigiz, Comparative study on use of pervaporation membrane reactor for lauric acid – Methanol esterification, Separation and Purification Technology 264 (2021) 118443.
  • P. Verma, M. P. Sharma, Review of process parameters for biodiesel production from different feedstocks, Renewable and Sustainable Energy Reviews, 62 (2016) 1063–1071.
Year 2024, Volume: 5 Issue: 1, 28 - 42, 29.10.2024
https://doi.org/10.54559/jauist.1540978

Abstract

References

  • E. Rafiee, F. Mirnezami, Temperature regulated Brønsted acidic ionic liquid catalyze esterification of oleic acid for biodiesel application, Journal of Molecular Structure 1130 (2017) 296–302.
  • M. Banchero, G. Gozzelino, A simple pseudo-homogeneous reversible kinetic model for the esterification of different fatty acids with methanol in the presence of Amberlyst-15, Energies 11 (7) (2018) 1843.
  • I. M. Atadashi, M. K. Aroua, A. A. Aziz, High quality biodiesel and its diesel engine application: a review, Renewable and Sustainable Energy Reviews 14 (7) (2010) 1999–2008.
  • H. Li, S. Niu, C.M. Lu, S. Cheng, The stability evaluation of lime mud as transesterification catalyst in resisting CO2 and H2O for biodiesel production, Energy Conversion and Management 103 (2015) 57–65.
  • S. H. Ali, Kinetics of catalytic esterification of propionic acid with different alcohols over Amberlyst 15, International Journal of Chemical Kinetics 41 (6) (2009) 432–448.
  • L. C. Meher, D. V. Sagar, S. N. Naik, Technical aspects of biodiesel production by transesterification-A review, Renewable and Sustainable Energy Reviews 10 (3) (2006) 248–268.
  • H. Fukuda, A. Kondo, H. Noda, Biodiesel fuel production by transesterification of oils, Journal of Bioscience and Bioengineering 92 (5) (2001) 405–416.
  • M. Balat, H. Balat, Progress in biodiesel processing, Applied Energy 87 (6) (2010) 1815–1835.
  • E. A. Nanaki, C. J. Koroneos, Comparative LCA of the use of biodiesel, diesel and gasoline for transportation, Journal of Cleaner Production 20 (2012) 14-19.
  • S. Firoz, A review: Advantages and disadvantages of biodiesel, International Research Journal of Engineering and Technology 4 (11) (2017) 530–533.
  • L. Ma, Y. Han, K. Sun, J. Lu, J. Ding, Optimization of acidified oil esterification catalyzed by sulfonated cation exchange resin using response surface methodology, Energy Conversion and Management 98 (2015) 46–53.
  • Z. Pirzadi, F. Meshkani, From glycerol production to its value-added uses: A critical review, Fuel, 329 (2022) 125044.
  • I. B. Banković–Ilić, M. R. Miladinović, O. S. Stamenković, V. B. Veljković, Application of nano CaO-based catalysts in biodiesel synthesis, Renewable and Sustainable Energy Reviews 72 (2017) 746–760.
  • Ö. Bedir, Use of heterogeneous catalysts produced from different calcium-containing wastes in biodiesel production, Master’s thesis, Faculty of Sciences, Department of Chemical Engineering 2020.
  • M. Tabatabaei, M. Aghbashlo, M. Dehhaghi, H. K. S. Panahi, A. Mollahosseini, M. Hosseini, M. M. Soufiyan, Reactor technologies for biodiesel production and processing: A review Progress in Energy and Combustion Science 74 (2019) 239–303.
  • P. Lu, Z. Yuan, L. Li, Z. Wang, W. Luo, Biodiesel from different oil using fixed-bed and plug-flow reactors, Renewable Energy 35 (1) (2010) 283–287.
  • H. F. Fogler, Elements of Chemical Reaction Engineering, Fourth Edition, Prentice-Hall Inc., Upper Saddle River, NJ 2005.
  • J. Gupta, M. Agarwal, A. K. Dalai, An overview on the recent advancements of sustainable heterogeneous catalysts and prominent continuous reactor for biodiesel production, Journal of Industrial and Engineering Chemistry 88 (2020) 58–77.
  • T. D. S. Van, N. P. Trung, V. N. Anh, H. N. Lan, A. T. Kim, Optimization of esterification of fatty acid rubber seed oil for methyl ester synthesis in a plug flow reactor, International Journal of Green Energy 13 (7) (2016) 720–729.
  • R. H. Gumus, I. Wauton, H. Osaro, H, Simulation model for biodiesel production using plug flow reactor: non isothermal operation, International Journal of Engineering Research and Development 6 (9) (2013) 59–66.
  • R. Sawangkeaw, K. Bunyakiat, S. Ngamprasertsith, Continuous production of biodiesel with supercritical methanol: Optimization of a scale-up plug flow reactor by response surface methodology. Fuel Processing Technology 92 (12) (2011) 2285–2292.
  • F. U. Nigiz, Comparative study on use of pervaporation membrane reactor for lauric acid – Methanol esterification, Separation and Purification Technology 264 (2021) 118443.
  • S. Liu, - Ideal Flow Reactors, Ed(s): S. Liu, Bioprocess Engineering (Second Edition), Elsevier, 2017, ch. 5, pp. 179–257.
  • G. L. Foutch, A. H. Johannes, Reactors in process engineering. Encyclopedia of physical science and technology, Academic Press, California, 2003.
  • R. Sawangkeaw, K. Bunyakiat, S. Ngamprasertsith, Continuous production of biodiesel with supercritical methanol: Optimization of a scale-up plugflow reactor by response surface methodology, Fuel Processing Technology 92 (2011) 2285–2292.
  • G. Başar, H. Kırlı Akın, F. Kahraman, Analysis and modeling of thrust force by using response surface methodology in drilling nanocomposite, Gazi University Journal of Science Part C 8 (2) (2020) 293–305.
  • M. S. Khayoon, B. H. Hameed, Acetylation of glycerol to biofuel additives over sulfated activated carbon catalyst, Bioresource Technology 102 (19) (2011) 9229–9235.
  • S. Karakuş, Production of iso-butyl acrylate by pervaporation-esterification hybrid process, Master’s Thesis, Ege University (2014) İzmir.
  • B. Erdem, Monitoring and examining kinetic, catalytic and thermodynamic parameters in esterification reaction mechanisms with experimental methods, Doctoral Dissertation, Bursa Uludağ University (2007) Bursa.
  • P. Delgado, M. T. Sanz, S. Beltrán, L. A. Núñez, Ethyl lactate production via esterification of lactic acid with ethanol combined with pervaporation, Chemical Engineering Journal 165 (2) (2010) 693–700.
  • K. M. Parida, S. Mallick, Silicotungstic acid supported zirconia: An effective catalyst for esterification reaction, Journal of Molecular Catalysis A: Chemical 275 (1-2) (2007) 77–83.
  • M. Balaraju, P. Nikhitha, K. Jagadeeswaraiah, K. Srilatha, P. S. Prasad, N. Lingaiah, Acetylation of glycerol to synthesize bioadditives over niobic acid supported tungstophosphoric acid catalysts, Fuel Processing Technology 91 (2) (2010) 249–253.
  • G. Jyoti, A. Keshav, J. Anandkumar, Esterification of acrylic acid with ethanol using pervaporation membrane reactor, Korean Journal of Chemical Engineering 34 (6) (2017) 1661–1668.
  • R. N. Moulita, R. Rusdianasari, L. Kalsum, Converting waste cooking oil into biodiesel using microwaves and high voltage technology, 2nd Forum in Research, Science, and Technology, Journal of Physics Conference Series 1167 (2019) 012033.
  • F. Uğur Nigiz, Comparative study on use of pervaporation membrane reactor for lauric acid – Methanol esterification, Separation and Purification Technology 264 (2021) 118443.
  • P. Verma, M. P. Sharma, Review of process parameters for biodiesel production from different feedstocks, Renewable and Sustainable Energy Reviews, 62 (2016) 1063–1071.
There are 36 citations in total.

Details

Primary Language English
Subjects Environmental and Sustainable Processes, Reaction Engineering (Excl. Nuclear Reactions)
Journal Section Research Articles
Authors

Hanife Erden 0000-0001-7074-2411

Filiz Uğur Nigiz 0000-0003-0509-8425

Publication Date October 29, 2024
Submission Date August 30, 2024
Acceptance Date October 13, 2024
Published in Issue Year 2024 Volume: 5 Issue: 1

Cite

APA Erden, H., & Uğur Nigiz, F. (2024). Optimization and modeling of biodiesel production from oleic acid in plug flow reactor. Journal of Amasya University the Institute of Sciences and Technology, 5(1), 28-42. https://doi.org/10.54559/jauist.1540978
AMA Erden H, Uğur Nigiz F. Optimization and modeling of biodiesel production from oleic acid in plug flow reactor. J. Amasya Univ. Inst. Sci. Technol. October 2024;5(1):28-42. doi:10.54559/jauist.1540978
Chicago Erden, Hanife, and Filiz Uğur Nigiz. “Optimization and Modeling of Biodiesel Production from Oleic Acid in Plug Flow Reactor”. Journal of Amasya University the Institute of Sciences and Technology 5, no. 1 (October 2024): 28-42. https://doi.org/10.54559/jauist.1540978.
EndNote Erden H, Uğur Nigiz F (October 1, 2024) Optimization and modeling of biodiesel production from oleic acid in plug flow reactor. Journal of Amasya University the Institute of Sciences and Technology 5 1 28–42.
IEEE H. Erden and F. Uğur Nigiz, “Optimization and modeling of biodiesel production from oleic acid in plug flow reactor”, J. Amasya Univ. Inst. Sci. Technol., vol. 5, no. 1, pp. 28–42, 2024, doi: 10.54559/jauist.1540978.
ISNAD Erden, Hanife - Uğur Nigiz, Filiz. “Optimization and Modeling of Biodiesel Production from Oleic Acid in Plug Flow Reactor”. Journal of Amasya University the Institute of Sciences and Technology 5/1 (October 2024), 28-42. https://doi.org/10.54559/jauist.1540978.
JAMA Erden H, Uğur Nigiz F. Optimization and modeling of biodiesel production from oleic acid in plug flow reactor. J. Amasya Univ. Inst. Sci. Technol. 2024;5:28–42.
MLA Erden, Hanife and Filiz Uğur Nigiz. “Optimization and Modeling of Biodiesel Production from Oleic Acid in Plug Flow Reactor”. Journal of Amasya University the Institute of Sciences and Technology, vol. 5, no. 1, 2024, pp. 28-42, doi:10.54559/jauist.1540978.
Vancouver Erden H, Uğur Nigiz F. Optimization and modeling of biodiesel production from oleic acid in plug flow reactor. J. Amasya Univ. Inst. Sci. Technol. 2024;5(1):28-42.



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